CN219977947U - PVC soft film pressing die - Google Patents
PVC soft film pressing die Download PDFInfo
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- CN219977947U CN219977947U CN202321207638.3U CN202321207638U CN219977947U CN 219977947 U CN219977947 U CN 219977947U CN 202321207638 U CN202321207638 U CN 202321207638U CN 219977947 U CN219977947 U CN 219977947U
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- groove
- soft film
- film pressing
- pvc soft
- area
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- 238000003825 pressing Methods 0.000 title claims abstract description 34
- 238000001816 cooling Methods 0.000 claims description 23
- 230000007246 mechanism Effects 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000012360 testing method Methods 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 230000004308 accommodation Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Abstract
The utility model discloses a PVC soft film pressing die which comprises a die body, wherein a concave area is arranged at the top of the die body; the concave area comprises a first groove and a second groove, the first groove is positioned on one side of the second groove, and the first groove and the second groove are connected into a whole; the first grooves are flat, and the cross-sectional areas of the second grooves from top to bottom are sequentially reduced; the depth of the second groove is larger than that of the first groove; the longitudinal projection area of the first groove is 2-5 times of the longitudinal projection area of the top area of the second groove. The PVC soft film pressing die provided by the utility model can ensure the standardization of the prepared PVC soft film, quantize the test result, eliminate the artificial interference and enable the detection result to be more objective.
Description
Technical Field
The utility model belongs to the technical field of soft film pressing tools, relates to a pressing die, and particularly relates to a PVC soft film pressing die.
Background
The heat stability and the transparency of the PVC soft film need to be considered in the formula design stage, the existing test method is to plasticate the PVC mixture by a double-roll open mill and sample the PVC mixture at intervals, cut the sample into a proper size to prepare a sample volume, and observe the heat stability and the transparency of different formulas of different sample colors and light transmittance. However, this method has many problems such as high operation requirements, pollution, high safety, and great influence of human factors.
In the operational phase, the existing operational method comprises: when sampling, the plasticated film on the roller is rolled, so that the sample has a certain thickness, the contrast color change is conveniently observed, and the film is peeled off from the roller by hand after rolling. The operation requirement of rolling is high, otherwise, serious hollowing phenomenon can occur, the thickness of the rolling can not be uniform by manual operation, and in addition, the thickness of the taken-down diaphragm can be changed due to natural cooling shrinkage of the diaphragm in the air. These problems can affect later testing and observation of film color and clarity.
The existing operation method has the following defects: (1) the empty drum phenomenon is difficult to control by manual rolling; (2) manual rolling cannot control rolling thickness consistency; (3) Orange peel can easily appear when the membrane naturally cools and contracts, and film thickness change and observation are affected. These problems affect later testing and observation of the color and clarity of the film.
In the evaluation phase, the existing evaluation method comprises the following steps: the rolled sample is manually cut into a proper size to be made into a sample book, and the heat-resistant stability and the transparency of different formulas are compared with the light transmittance by observing the color of the sample at different times.
The existing evaluation method has the following defects: (1) not objective: the influence of human being observed by naked eyes is large, the influence of an ambient light source is large during observation, and the evaluation result is unquantifiable; (2) inaccuracy: when the glove knitting wool is rolled, the dirt such as the glove knitting wool is rolled into the sample to influence the observation, the empty drum in the sample roll can influence the observation, and the diameter and the thickness of the sample roll cannot be consistent, so that the observation result cannot be accurate; (3) The samples are obtained by manual cutting, the sizes are not standard, the shapes are not regular, and the evaluation standardization and consistency are affected.
In view of this, there is an urgent need to design a new sample forming method of PVC flexible film so as to overcome at least some of the above-mentioned drawbacks of the existing sample forming method of PVC flexible film.
Disclosure of Invention
The utility model provides a PVC soft film pressing die, which can ensure the standardization of the prepared PVC soft film, quantify the test result, eliminate the artificial interference and make the detection result more objective.
In order to solve the technical problems, according to one aspect of the present utility model, the following technical scheme is adopted:
the PVC soft film pressing die comprises a die body, wherein a concave area is formed in the top of the die body;
the concave area comprises a first groove and a second groove, the first groove is positioned on one side of the second groove, and the first groove and the second groove are connected into a whole;
the first grooves are flat, and the cross-sectional areas of the second grooves from top to bottom are sequentially reduced; the depth of the second groove is larger than that of the first groove; the longitudinal projection area of the first groove is 2-5 times of the longitudinal projection area of the top area of the second groove.
In one embodiment of the present utility model, the die body is provided with a holding mechanism which can be provided separately from the die body, and the shape of the holding mechanism corresponds to the shape of the recessed area.
As one embodiment of the present utility model, the lifting mechanism includes a lifting mechanism body and a holding member connected to the lifting mechanism body; the holding part facilitates the lifting of the lifting mechanism body.
As one embodiment of the present utility model, the shape of the longitudinal section of the second groove corresponds to the shape corresponding to the longitudinal section of the accommodation space inside the bowl body.
As one embodiment of the present utility model, the mold body includes a rectangular base at a lower portion and a square land at an upper portion, and the square land and the rectangular base are integrally formed; the concave area is positioned at the upper part of the square terrace with edge.
As one implementation mode of the utility model, at least one pressure sensor is distributed in the concave area and is used for sensing received pressure data.
As one embodiment of the present utility model, a water cooling pipe is provided in the mold body, and the water cooling pipe is provided near the recessed area.
As one implementation mode of the utility model, the PVC soft film pressing die further comprises a pump body, a control circuit and at least one temperature sensor, wherein the control circuit is respectively connected with the pump body and each temperature sensor;
each temperature sensor is distributed on the surface of the concave area and used for sensing temperature data of a set area on the surface of the concave area;
the input end of the control circuit is connected with the output end of each temperature sensor, and receives the temperature data sensed by each temperature sensor; the output end of the control circuit is connected with the input end of the pump body and used for sending a control signal for controlling the operation of the pump body to the pump body.
The utility model has the beneficial effects that: the PVC soft film pressing die provided by the utility model can ensure the standardization of the prepared PVC soft film, quantize the test result, eliminate the artificial interference and enable the detection result to be more objective.
Drawings
Fig. 1 is a schematic structural diagram (top view) of a PVC soft film pressing mold according to an embodiment of the present utility model.
Fig. 2 is a schematic structural diagram (cross-section) of a PVC soft film pressing mold according to an embodiment of the present utility model.
Fig. 3 is a schematic structural diagram of a PVC soft film pressing mold according to an embodiment of the present utility model.
Fig. 4 is a schematic diagram showing the composition of a control part of a PVC soft film pressing mold according to an embodiment of the present utility model.
Fig. 5 is a schematic structural view of a PVC soft film pressing mold with a supporting mechanism according to an embodiment of the present utility model.
Fig. 6 is a schematic structural view of a lifting mechanism according to an embodiment of the utility model.
Detailed Description
Preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
For a further understanding of the present utility model, preferred embodiments of the utility model are described below in conjunction with the examples, but it should be understood that these descriptions are merely intended to illustrate further features and advantages of the utility model, and are not limiting of the claims of the utility model.
The description of this section is intended to be illustrative of only a few exemplary embodiments and the utility model is not to be limited in scope by the description of the embodiments. It is also within the scope of the description and claims of the utility model to interchange some of the technical features of the embodiments with other technical features of the same or similar prior art.
"connected" in the specification includes both direct and indirect connections.
The utility model discloses a PVC soft film pressing die, and fig. 1 and 2 are schematic structural diagrams of the PVC soft film pressing die in an embodiment of the utility model; referring to fig. 1 and 2, the PVC soft film pressing mold includes a mold body 1, and a concave area 2 is provided at the top of the mold body 1. The concave area 2 comprises a first groove 21 and a second groove 22, the first groove 21 is positioned on one side of the second groove 22, and the first groove 21 and the second groove 22 are connected into a whole; the first groove 21 is flat, and the second groove 22 has a decreasing transverse cross-sectional area from top to bottom; the depth of the second groove 22 is larger than that of the first groove 21; the longitudinal projection area of the first groove 21 is 2-5 times of the longitudinal projection area of the top area of the second groove 22.
In an embodiment, the shape of the longitudinal section of the second groove 22 corresponds to the shape of the longitudinal section of the accommodation space inside the bowl; the second recess 22 may take the form of a bowl.
FIG. 5 is a schematic view showing a structure of a PVC soft film pressing mold with a supporting mechanism according to an embodiment of the utility model; referring to fig. 5, in an embodiment of the present utility model, the mold body 1 is provided with a lifting mechanism 3 that can be separately disposed from the mold body, and the shape of the lifting mechanism 3 corresponds to the shape of the recessed area 2. As shown in fig. 6, in an embodiment, the lifting mechanism 3 includes a lifting mechanism body 31 and a holding member 32, and the holding member 32 is connected to the lifting mechanism body 31; the holding member 32 facilitates the holding of the holding mechanism body 31.
In an embodiment of the present utility model, the mold body 1 includes a rectangular base 11 located at a lower portion and a square land 12 located at an upper portion, and the square land 12 may be integrally formed with the rectangular base 11; the recessed area 2 is located at the upper part of the square pyramid 12.
FIG. 3 is a schematic view of a PVC soft film pressing mold according to an embodiment of the utility model; referring to fig. 3, in an embodiment of the present utility model, a water cooling pipe 6 is disposed in the mold body 1, and the water cooling pipe 6 is disposed near the recessed area 2.
FIG. 4 is a schematic diagram showing the composition of a control part of a PVC soft film pressing mold according to an embodiment of the present utility model; referring to fig. 4, in an embodiment of the utility model, the PVC soft film pressing mold further includes a pump body 7, a control circuit 8, and at least one temperature sensor 9, wherein the control circuit 8 is respectively connected to the pump body 7 and each temperature sensor 9. Each temperature sensor 9 is distributed on the surface of the concave area 2 (can be positioned at the bottom of the surface of the concave area so as to keep the concave area flat) and is used for sensing temperature data of a set area of the surface of the concave area 2; in addition, a temperature sensor may be provided inside the water-cooling line 6 to sense temperature data of a set region of the water-cooling line 6. The input end of the control circuit 8 is connected with the output end of each temperature sensor 9, and receives temperature data sensed by each temperature sensor 9; the output end of the control circuit 8 is connected with the input end of the pump body 7, and is used for sending a control signal for controlling the pump body 7 to work to the pump body 7. The water cooling pipeline 6 arranged in the die body 1 can be arranged close to the inner surface of the concave area 2; in order to increase the contact surface between the water-cooling pipeline 6 and the inner surface of the concave area 2, the water-cooling pipeline 6 can be folded into a plurality of shapes; in addition, in order to make each region of the recessed region 2 dissipate heat uniformly, a plurality of water cooling pipelines 6 may be provided to cool the corresponding region of the recessed region 2. One end of the water cooling pipeline 6 is used as a water inlet, and the pump body can inject water of the water supply container into the water cooling pipeline; the other end of the water cooling pipeline 6 is used as a water outlet, and the pump body can convey the water subjected to heat exchange to the container; the die body 1 exchanges heat in the flowing process of water, so that the temperature is reduced; the control circuit 8 can control the pump body 7 to work according to the data sensed by the temperature sensor 9.
In another embodiment of the present utility model, the PVC soft film pressing mold may further include an air cooling device including a fan; the air cooling device can be controlled by a control circuit, and the control circuit can acquire the temperature of the set area of the die body 1 through a temperature sensor so as to control the work of the air cooling device. The fan can be arranged at the side edge or the bottom of the die body 1, and can directly cool the die body 1 by blowing air; of course, a plurality of air channels can be arranged in the die body 1, and the temperature is reduced by introducing air flow into the air channels.
After the cooling device (water cooling mode and air cooling mode) cools the die body 1, the cooled die body 1 can cool the PVC soft film (the PVC soft film is usually high temperature and about 180 ℃ before being put into the die), and hard materials can be formed after cooling, so that the PVC soft film is convenient to take out from the die.
In an embodiment of the present utility model, at least one pressure sensor 5 is disposed in the recessed area 2, and the pressure sensor 5 is configured to sense the received pressure data (the data may be sent to the control circuit 8); facilitating subsequent transmission of data sensed by the pressure sensor 5 to a remote server or other terminal.
In summary, the PVC soft film pressing mold provided by the utility model can ensure the standardization of the prepared PVC soft film, quantize the test result, eliminate the artificial interference and make the detection result more objective.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The description and applications of the present utility model herein are illustrative and are not intended to limit the scope of the utility model to the embodiments described above. Effects or advantages referred to in the embodiments may not be embodied in the embodiments due to interference of various factors, and description of the effects or advantages is not intended to limit the embodiments. Variations and modifications of the embodiments disclosed herein are possible, and alternatives and equivalents of the various components of the embodiments are known to those of ordinary skill in the art. It will be clear to those skilled in the art that the present utility model may be embodied in other forms, structures, arrangements, proportions, and with other assemblies, materials, and components, without departing from the spirit or essential characteristics thereof. Other variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the utility model.
Claims (8)
1. The PVC soft film pressing die is characterized by comprising a die body, wherein a concave area is arranged at the top of the die body;
the concave area comprises a first groove and a second groove, the first groove is positioned on one side of the second groove, and the first groove and the second groove are connected into a whole;
the first grooves are flat, and the cross-sectional areas of the second grooves from top to bottom are sequentially reduced; the depth of the second groove is larger than that of the first groove; the longitudinal projection area of the first groove is 2-5 times of the longitudinal projection area of the top area of the second groove.
2. The PVC soft film pressing mold according to claim 1, wherein:
the die body is provided with a supporting mechanism which can be arranged separately from the die body, and the shape of the supporting mechanism corresponds to the shape of the concave area.
3. The PVC soft film pressing mold according to claim 2, wherein:
the lifting mechanism comprises a lifting mechanism body and a holding part, and the holding part is connected with the lifting mechanism body; the holding part facilitates the lifting of the lifting mechanism body.
4. The PVC soft film pressing mold according to claim 1, wherein:
the shape of the longitudinal section of the second groove corresponds to the shape corresponding to the longitudinal section of the accommodating space in the bowl body.
5. The PVC soft film pressing mold according to claim 1, wherein:
the die body comprises a cuboid base at the lower part and a square prismatic table at the upper part, and the square prismatic table and the cuboid base are integrally formed; the concave area is positioned at the upper part of the square terrace with edge.
6. The PVC soft film pressing mold according to claim 1, wherein:
at least one pressure sensor is distributed in the concave area and used for sensing received pressure data.
7. The PVC soft film pressing mold according to claim 1, wherein:
the die body is internally provided with a water cooling pipeline, and the water cooling pipeline is arranged close to the concave area.
8. The PVC soft film pressing mold according to claim 7, wherein:
the PVC soft film pressing die further comprises a pump body, a control circuit and at least one temperature sensor, wherein the control circuit is respectively connected with the pump body and each temperature sensor;
each temperature sensor is distributed on the surface of the concave area and used for sensing temperature data of a set area on the surface of the concave area;
the input end of the control circuit is connected with the output end of each temperature sensor, and receives the temperature data sensed by each temperature sensor; the output end of the control circuit is connected with the input end of the pump body and used for sending a control signal for controlling the operation of the pump body to the pump body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321207638.3U CN219977947U (en) | 2023-05-18 | 2023-05-18 | PVC soft film pressing die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321207638.3U CN219977947U (en) | 2023-05-18 | 2023-05-18 | PVC soft film pressing die |
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Publication Number | Publication Date |
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CN219977947U true CN219977947U (en) | 2023-11-07 |
Family
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Family Applications (1)
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CN202321207638.3U Active CN219977947U (en) | 2023-05-18 | 2023-05-18 | PVC soft film pressing die |
Country Status (1)
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CN (1) | CN219977947U (en) |
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2023
- 2023-05-18 CN CN202321207638.3U patent/CN219977947U/en active Active
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