CN219975808U

CN219975808U - Pipeline filling and repairing robot

Info

Publication number: CN219975808U
Application number: CN202321362121.1U
Authority: CN
Inventors: 杨亚峻; 吴江海; 黄英
Original assignee: China Construction Seventh Engineering Division Corp Ltd
Current assignee: China Construction Seventh Engineering Division Corp Ltd
Priority date: 2023-05-31
Filing date: 2023-05-31
Publication date: 2023-11-07
Anticipated expiration: 2033-05-31

Abstract

The utility model discloses a pipeline filling and repairing robot, which relates to the technical field of pipeline repairing and comprises a reinforcing plate, wherein one side of the reinforcing plate is provided with a repairing mechanism, the repairing mechanism comprises a coating box, a scraping plate and a connector, the coating box is fixedly connected with the reinforcing plate, the top of the coating box is fixedly connected with a water pump, one side of the water pump is provided with the scraping plate, the scraping plate is fixedly connected with an electric push rod I, one end of the electric push rod I is fixedly connected with a connecting block, and the connecting block is sleeved with a connecting ring.

Description

Pipeline filling and repairing robot

Technical Field

The utility model relates to the technical field of pipeline repair, in particular to a pipeline filling repair robot.

Background

Pipes are devices for transporting gas, liquid or fluid with solid particles, which are connected by pipes, pipe connectors, valves, etc. In order to improve the performance of the pipeline and ensure the normal use of the pipeline, the flexible material is generally utilized to fill and repair the interior of the pipeline, so that the continuous use of the pipeline is ensured.

Among the prior art, as chinese patent CN214579705U discloses a pipeline filling repair robot, including the base, bin discharging mechanism and climbing mechanism, the base is the horizontal plate, bin discharging mechanism is fixed to be set up on the up end of base, climbing mechanism includes first dead lever, the second dead lever, the third dead lever, first dwang, the second dwang, the third dwang, driving motor, the guide bar, first gear, the second gear, the third gear, first ring gear, second ring gear and sliding rack, the bottom fixed mounting of first dead lever is on the up end of base, driving motor fixed mounting is on first dead lever.

But among the prior art, through the blowout behind the coating extrusion, solved constructor be difficult for getting into inside the pipeline, fill prosthetic problem to the inner wall, when pipeline length is longer, the inside damage position of pipeline is difficult for to fix a position to the robot, influences prosthetic accuracy, and the laminating effect of spun coating and pipeline inner wall is not ideal, influences the repair effect to the pipeline.

Disclosure of Invention

The utility model aims to solve the problems that in the prior art, when the length of a pipeline is long, a robot is not easy to position the damaged position in the pipeline, the repairing accuracy is affected, the bonding effect of sprayed paint and the inner wall of the pipeline is not ideal, and the repairing effect on the pipeline is affected.

In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a pipeline filling repair robot, includes the gusset plate, gusset plate one side is provided with repair mechanism, repair mechanism includes scribbles workbin, scraper blade and connector, scribble workbin and gusset plate fixed connection, scribble the top rigid coupling of workbin has the water pump, water pump one side is provided with the scraper blade, scraper blade and electric putter one fixed connection, electric putter one end and connecting block fixed connection, connecting block cup joints with the go-between;

the connecting block is provided with an information acquisition mechanism, the information acquisition mechanism comprises an electric putter III, a motor II and a camera, the motor II is fixedly connected with the connecting disc, the electric putter III is fixedly connected to one side of the connecting disc, and the camera is in lap joint with the connecting disc.

Further, the output shaft of the second motor is fixedly connected with the camera, the camera is rotationally connected with the connecting disc, the connecting disc is connected with the connecting block in a clamping mode, and the three ends of the electric push rod are fixedly connected with the connecting block.

Further, the connecting ring is penetrated by the first electric push rod, a spray head is arranged on one side of the electric push rod, the spray head is embedded with the connecting ring, the spray head is communicated with the connector, and one end of the connector penetrates through the connecting block.

Further, an electric push rod II is fixedly connected to one side of the connecting block, one end of the electric push rod II is fixedly connected with the sleeve, and one side of the sleeve is connected with the auxiliary disc in a clamping mode.

Further, the auxiliary disc is overlapped with the first motor, an output shaft of the first motor is fixedly connected with the sleeve, and the sleeve is rotationally connected with the auxiliary disc.

Further, motor one and gusset plate fixed connection, motor one side is provided with the connecting axle, connecting axle and auxiliary disc fixed connection.

Further, the connecting shaft is embedded with a connecting rod, the connecting rod is sleeved with a travelling wheel, and the travelling wheel is rotationally connected with the connecting shaft.

Compared with the prior art, the utility model has the advantages and positive effects that:

1. according to the utility model, the electric push rod III and the motor II can assist in position adjustment of the cameras, so that the inner wall of the pipeline is covered, the cameras can be used for shooting the inner wall of the pipeline, and the position of the damage inside the pipeline is positioned.

2. According to the utility model, the rotatable spray head increases the contact area of the rotatable spray head on the inner wall of the pipeline, so that the full coverage of the inner wall of the pipeline can be realized, the spraying effect is improved, the scraping plate is assisted, and the filling and repairing effects of the robot on the inner wall of the pipeline can be improved.

Drawings

FIG. 1 is a schematic view of a reinforcement plate structure of a pipeline filling repair robot according to the present utility model;

fig. 2 is a schematic diagram of a paint box structure of a pipeline filling repair robot according to the present utility model;

FIG. 3 is a schematic diagram showing the installation of a scraper structure of a pipeline filling repair robot according to the present utility model;

fig. 4 is a schematic diagram illustrating the installation of a motor of a pipeline filling repair robot according to the present utility model.

Legend description: 1. a reinforcing plate; 2. a coating box; 3. a walking wheel; 4. an electric push rod I; 5. a scraper; 6. a connecting block; 7. a connecting ring; 8. a spray head; 9. an auxiliary disc; 10. a first motor; 11. a water pump; 12. a connecting shaft; 13. a connector; 14. a sleeve; 141. an electric push rod II; 15. an electric push rod III; 151. a connecting disc; 16. a second motor; 17. a camera is provided.

Detailed Description

In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.

Example 1

Referring to fig. 1-4: the utility model provides a pipeline filling repair robot, includes gusset plate 1, gusset plate 1 one side is provided with repair mechanism, repair mechanism includes scribbles workbin 2, scraper blade 5 and connector 13, scribbles workbin 2 and gusset plate 1 fixed connection, scribbles the top rigid coupling of workbin 2 has water pump 11, water pump 11 one side is provided with scraper blade 5, scraper blade 5 and electric putter one 4 fixed connection, electric putter one 4 one end and connecting block 6 fixed connection, connecting block 6 cup joints with connecting ring 7;

the connecting ring 7 is penetrated by the first electric push rod 4, a spray head 8 is arranged on one side of the first electric push rod 4, the spray head 8 is embedded with the connecting ring 7, the spray head 8 is communicated with the connecting head 13, and one end of the connecting head 13 penetrates through the connecting block 6; one side of the connecting block 6 is fixedly connected with a second electric push rod 141, one end of the second electric push rod 141 is fixedly connected with the sleeve 14, and one side of the sleeve 14 is in clamping connection with the auxiliary disc 9; the auxiliary disk 9 is overlapped with the first motor 10, an output shaft of the first motor 10 is fixedly connected with the sleeve 14, and the sleeve 14 is rotationally connected with the auxiliary disk 9.

The motor I10 is fixedly connected with the reinforcing plate 1, one side of the motor I10 is provided with a connecting shaft 12, and the connecting shaft 12 is fixedly connected with the auxiliary disc 9; the connecting shaft 12 is embedded with a connecting rod, the connecting rod is sleeved with a travelling wheel 3, and the travelling wheel 3 is rotationally connected with the connecting shaft 12.

The reinforcing plate 1 is utilized to support and reinforce one side of the motor I10, the paint box 2 and the water pump 11 can realize the supply of paint, the paint is conveniently fed into the spray head 8 to be sprayed out smoothly, the inside of a pipeline is quickly repaired, the electric push rod I4 can adjust the position of the scraping plate 5, the scraping plate 5 is conveniently contacted with the inner wall of the pipeline after the spraying is finished, the accumulation of the paint on a certain position on the pipeline is reduced, the connecting ring 7 is connected with a plurality of scraping plates 5 and the spray head 8, and the synchronous rotation of the spray head 8 and the scraping plate 5 can be realized;

the inside cavity that has seted up of connecting block 6, cavity one side and shower nozzle 8 intercommunication, the opposite side and connector 13 intercommunication, the connection of connector 13 and shower nozzle 8 can be realized to utilizing connecting block 6, sleeve 14 keeps away from the lateral wall of connecting axle 13 one end and is run through by the coupling hose on the water pump 11, connecting axle 13 and coupling hose intercommunication, the diameter of auxiliary disk 9 is greater than sleeve 14, install unidirectional solenoid valve on the coupling hose, and coupling hose is located auxiliary disk 9 one side, when utilizing motor one 10 to drive sleeve 14 rotation, coupling axle 13 rotates outside the coupling hose, coupling hose can realize the supply of coating when keeping non-rotating, the motion interference when reducing coupling hose to sleeve 14 use, walking wheel 3 is installed in coupling axle 12 both sides, can rotate in coupling axle 12 both sides, assist the removal of whole robot in the pipeline inside, be convenient for shower nozzle 8 is close to the damage.

Example two

As shown in fig. 1 and 4, an information acquisition mechanism is arranged on the connecting block 6, the information acquisition mechanism comprises a third electric push rod 15, a second motor 16 and a camera 17, the second motor 16 is fixedly connected with a connecting disc 151, the third electric push rod 15 is fixedly connected to one side of the connecting disc 151, and the camera 17 is in lap joint with the connecting disc 151; an output shaft of the second motor 16 is fixedly connected with the camera 17, the camera 17 is rotationally connected with the connecting disc 151, the connecting disc 151 is connected with the connecting block 6 in a clamping mode, and one end of the third electric push rod 15 is fixedly connected with the connecting block 6.

Utilize electric putter three 15 adjustable connection pad 151 and the interval of connecting block 6, control camera 17 is to being close to connecting block 6 or keeping away from one side of connecting block 6 and remove, connecting block 6 supports connecting pad 151 one side, guarantee the steady use of connecting plate 151, utilize motor two 16 drive camera 17 to rotate and adjust, can change the monitoring range of camera 17 to the inside of pipeline, realize the collection to the inside image information of pipeline, be convenient for judge the concrete position of pipeline inside damage, reduce pipeline and pack prosthetic position error, realize the accurate restoration to the pipeline.

The application method and the working principle of the device are as follows: firstly, the whole robot is placed in a pipeline, the travelling wheel 3 is attached to the pipe wall, the shape of the robot in the pipeline can be assisted, the electric push rod III 15 is used for pushing the connecting disc 151 to move, the motor II 16 drives the camera 17 to rotate, the inner wall of the pipeline can be monitored, the damage position of the inner wall is positioned, image information is fed back into external computer equipment, the damage condition in the pipeline is observed, the damage position is rapidly positioned, when the damage position is reached, the robot does not move any more, the electric push rod III 15 is used for driving the connecting disc 151 to reversely move, the connecting disc 151 is overlapped with the connecting block 6, the electric push rod II 141 is used for pushing the connecting ring 7 to move, the spray head 8 is close to the pipe wall, the water pump 11 can send paint in the paint box 2 into the hose, one end of the hose away from the water pump 11 is connected with the connecting head 13, the paint can be sent into the connecting head 13 and the spray head 8, the motor I10 drives the auxiliary disc 9 and the connecting ring 7 to rotate, the position of the scraper 5 is adjusted by the electric push rod I4 after spraying, the scraper 5 contacts the pipe wall to scrape the pipe wall, the paint area is scraped, the paint adhesion effect is improved, and the paint spraying treatment can be carried out again after the scraping.

The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims

1. The utility model provides a pipeline fills repair robot, includes gusset plate (1), its characterized in that: the reinforcing plate (1) one side is provided with a repairing mechanism, the repairing mechanism comprises a coating box (2), a scraping plate (5) and a connector (13), the coating box (2) is fixedly connected with the reinforcing plate (1), a water pump (11) is fixedly connected to the top of the coating box (2), the scraping plate (5) is arranged on one side of the water pump (11), the scraping plate (5) is fixedly connected with an electric push rod I (4), one end of the electric push rod I (4) is fixedly connected with a connecting block (6), and the connecting block (6) is sleeved with a connecting ring (7);

be provided with information acquisition mechanism on connecting block (6), information acquisition mechanism includes electric putter III (15), motor II (16) and camera (17), motor II (16) and connection pad (151) fixed connection, connection pad (151) one side rigid coupling has electric putter III (15), just camera (17) overlap joint with connection pad (151).

2. The pipe filling repair robot of claim 1, wherein: the output shaft of the motor II (16) is fixedly connected with the camera (17), the camera (17) is rotationally connected with the connecting disc (151), the connecting disc (151) is connected with the connecting block (6) in a clamping mode, and one end of the electric push rod III (15) is fixedly connected with the connecting block (6).

3. The pipe filling repair robot of claim 1, wherein: the connecting ring (7) is penetrated by the first electric push rod (4), a spray head (8) is arranged on one side of the first electric push rod (4), the spray head (8) is embedded with the connecting ring (7), the spray head (8) is communicated with the connecting head (13), and one end of the connecting head (13) penetrates through the connecting block (6).

4. The pipe filling repair robot of claim 1, wherein: an electric push rod II (141) is fixedly connected to one side of the connecting block (6), one end of the electric push rod II (141) is fixedly connected with the sleeve (14), and one side of the sleeve (14) is connected with the auxiliary disc (9) in a clamping mode.

5. The pipe filling repair robot of claim 4, wherein: the auxiliary disc (9) is in lap joint with the first motor (10), an output shaft of the first motor (10) is fixedly connected with the sleeve (14), and the sleeve (14) is rotationally connected with the auxiliary disc (9).

6. The pipe filling repair robot of claim 5, wherein: the motor I (10) is fixedly connected with the reinforcing plate (1), a connecting shaft (12) is arranged on one side of the motor I (10), and the connecting shaft (12) is fixedly connected with the auxiliary disc (9).

7. The pipe filling repair robot of claim 6, wherein: the connecting shaft (12) is embedded with a connecting rod, the connecting rod is sleeved with a travelling wheel (3), and the travelling wheel (3) is rotationally connected with the connecting shaft (12).