CN219968613U - Automatic die assembly of rubber floor mat - Google Patents
Automatic die assembly of rubber floor mat Download PDFInfo
- Publication number
- CN219968613U CN219968613U CN202321167854.XU CN202321167854U CN219968613U CN 219968613 U CN219968613 U CN 219968613U CN 202321167854 U CN202321167854 U CN 202321167854U CN 219968613 U CN219968613 U CN 219968613U
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- water tank
- main
- rubber floor
- floor mat
- water
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 51
- 239000005060 rubber Substances 0.000 title claims abstract description 51
- 238000003825 pressing Methods 0.000 claims abstract description 57
- 238000000465 moulding Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 128
- 238000001816 cooling Methods 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims 3
- 238000000748 compression moulding Methods 0.000 abstract description 5
- 238000010068 moulding (rubber) Methods 0.000 abstract 1
- 239000000498 cooling water Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an automatic molding device for a rubber floor mat, which relates to the technical field of rubber molding equipment and comprises a machine body, a pressing groove arranged at the top of the machine body, and a pressing plate arranged right above the pressing groove, wherein the top of the machine body is provided with a lifting assembly, the lifting assembly comprises a motor arranged at the inner top, a main driving wheel is arranged below the motor, a driving belt is arranged on the outer surface of the main driving wheel, an auxiliary driving wheel is arranged at the other end of the driving belt, and the main driving wheel and the auxiliary driving wheel are both connected with a screw rod to the inside of a top bearing of the machine body. The utility model solves the technical problem of lower efficiency of the rubber floor mat compression molding.
Description
Technical Field
The utility model relates to the technical field of rubber compression molding equipment, in particular to an automatic compression molding device for a rubber floor mat.
Background
The rubber floor mat is made of natural rubber, synthetic rubber and other polymer materials, and has a thickness of 1.5-2.5cm, and is generally divided into a safe rubber floor mat and a plastic track. The rubber floor mat is an environment-friendly floor mat, because all materials are nontoxic and harmless environment-friendly materials and high polymer environment-friendly materials.
The prior patent (publication number: CN 212636352U) proposes an automatic pressing device for rubber floor mats, which drives a screw rod to rotate through a rotating motor to drive a fixing plate to move up and down, so that a pressing structure can be driven to move to a proper position, the rubber floor mats to be processed are conveniently placed in a cavity, and a hand crank drives a gear to rotate, so that a placing plate can be driven to move up and down, and the pressed rubber floor mats can be conveniently taken out from the cavity.
The automatic molding device for the rubber floor mat has the following defects in use: the screw rod is driven to rotate through the two rotating motors respectively, the synchronous rate of the rotation of the screw rod is difficult to ensure complete synchronization, so that the fixed plate is inclined, the quality of a follow-up rubber pressing die is affected, the rubber pad is lifted up and taken out through the hand crank shaking placing plate after the pressing die is completed, the trouble is relatively solved, the temperature of the rubber pad just after the pressing die is relatively high, and the pressing die efficiency of the device is relatively low.
Therefore, we propose an automatic molding device for rubber floor mats to solve the above problems.
Disclosure of Invention
The utility model provides an automatic molding device for a rubber floor mat, which solves the technical problem of lower molding efficiency of the rubber floor mat.
In order to solve the technical problems, the automatic pressing die device for the rubber floor mat comprises a machine body, a pressing groove and a pressing plate, wherein the pressing groove is formed in the top of the machine body, the pressing plate is arranged right above the pressing groove, a lifting assembly is arranged at the top of the machine body, the lifting assembly is connected with an adjusting plate in a threaded connection mode, a hydraulic cylinder is arranged at the top of the adjusting plate, the pressing plate is arranged below the adjusting plate, a main water tank is arranged on one side of the bottom of the pressing groove, a cooling pipe is connected to the bottom of the pressing groove, an auxiliary water tank is arranged above the main water tank, and a water chiller is arranged on one side of the interior of the machine body.
Preferably, the lifting assembly comprises a motor arranged at the inner top, a main driving wheel is arranged below the motor, a driving belt is arranged on the outer surface of the main driving wheel, an auxiliary driving wheel is arranged at the other end of the driving belt, and the main driving wheel and the auxiliary driving wheel are connected with a screw rod to the top of the machine body.
Preferably, the two screw rods are connected with the adjusting plate through threads, the hydraulic cylinder is connected with the pressing plate through a hydraulic column in the middle, and hydraulic supporting legs are arranged at four corners of the top of the pressing plate.
Preferably, one side of the main water tank is provided with a first water pump connected with a cooling pipe, the other end of the cooling pipe is connected to the inside of the main water tank to complete circulation, and the cooling pipe surrounds the bottom of the pressing groove in an S shape.
Preferably, a second water pump is arranged on one side of the water chiller, a water suction pipe is arranged on one side of the main water tank and connected with the second water pump, a water delivery pipe is arranged below the second water pump, the other end of the water delivery pipe is connected with a third water pump, the other end of the third water pump is connected to the auxiliary water tank, and a water outlet is arranged between the main water tank and the auxiliary water tank.
Preferably, a temperature sensor is provided at one side of the body, and the temperature sensor is connected to the inside of the main water tank.
Preferably, a baffle is arranged in the pressing groove, one side of the baffle is fixedly connected with the inner wall of the spring connection pressing groove, and the baffle is slidably connected in the pressing groove.
Compared with the related art, the automatic molding device for the rubber floor mat provided by the utility model has the following components
The beneficial effects are that:
1. according to the utility model, the lifting adjustment of the adjusting plate is completed by starting the motor, the rubber floor mat is placed in the pressing groove, then, after the motor is started to adjust the adjusting plate to a proper position, the hydraulic cylinder is started to drive the hydraulic column and the hydraulic support leg to press the pressing plate, so that the pressing plate presses the rubber floor mat, after the pressing is completed, the end part of the rubber floor mat is exposed by pushing the baffle plate compression spring, the rubber floor mat is conveniently taken out by a worker, the working efficiency is improved, and the rubber floor mat is more convenient to use.
2. According to the utility model, after the compression molding is completed, the water in the main water tank is pumped into the cooling pipe by the first water pump to cool the rubber floor mat of the pressing groove, so that the cooling efficiency is improved, the rubber floor mat can be taken out faster, the working efficiency is improved, when the water temperature in the main water tank is too high, the high-temperature water in the main water tank is pumped into the water chiller by the second water pump to cool, the standby cooling water in the auxiliary water tank is sent into the main water tank, and after the high-temperature water in the main water tank is cooled, the cooling water is pumped into the auxiliary water tank by the third water pump to be stored for standby.
Drawings
FIG. 1 is a schematic diagram of an automatic molding device for rubber floor mats;
FIG. 2 is a schematic top view of an automatic molding device for rubber floor mats;
FIG. 3 is a schematic cross-sectional view of an automatic molding device for rubber floor mats.
Reference numerals in the drawings: 1. a body; 2. pressing a groove; 21. a baffle; 22. a spring; 3. a lifting assembly; 31. a motor; 32. a main driving wheel; 33. a transmission belt; 34. an auxiliary driving wheel; 35. a screw rod; 4. an adjusting plate; 41. a hydraulic cylinder; 42. a pressing plate; 5. a main water tank; 51. an auxiliary water tank; 52. a cooling tube; 53. a water pumping pipe; 54. a second water pump; 55. a water supply pipe; 56. a third water pump; 6. a water chiller; 7. a temperature sensor.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present utility model and are not to be construed as limiting the present utility model.
The first embodiment is shown in fig. 1, 2 and 3, and comprises a machine body 1, a pressing groove 2 arranged at the top of the machine body 1, and a pressing plate 42 arranged right above the pressing groove 2, wherein a lifting assembly 3 is arranged at the top of the machine body 1, the lifting assembly 3 comprises a motor 31 arranged at the inner top, a main driving wheel 32 is arranged below the motor 31, a driving belt 33 is arranged on the outer surface of the main driving wheel 32, an auxiliary driving wheel 34 is arranged at the other end of the driving belt 33, the main driving wheel 32 and the auxiliary driving wheel 34 are connected with a screw rod 35 to the top bearing of the machine body 1, and the main driving wheel 32 is driven to rotate by starting the motor 31, so that the driving belt 33 is driven to rotate the auxiliary driving wheel 34.
The adjusting plate 4 is connected between the two screw rods 35 in a threaded manner, the adjusting plate 4 can be driven to be lifted and adjusted through the starting motor 31, so that the distance between the pressing plate 42 and the pressing groove 2 is adjusted, the rubber floor mat can be placed in the pressing groove 2 more conveniently, the hydraulic cylinder 41 is arranged at the top of the adjusting plate 4, the pressing plate 42 is arranged below the adjusting plate 4, the hydraulic cylinder 41 is connected with the pressing plate 42 through a hydraulic column in the middle of the adjusting plate, hydraulic legs are arranged at four corners of the top of the pressing plate 42, the hydraulic cylinder 41 can apply force to the pressing plate 42 more uniformly, the corners of the rubber floor mat can receive the same pressure, and accordingly the production quality of the rubber floor mat is improved.
In addition, the inside of indent 2 is provided with baffle 21, and baffle 21 one side fixedly connected with spring 22 connects the inner wall of indent 2, baffle 21 sliding connection in indent 2 for the tip of rubber ground mat exposes through pushing baffle 21 compression spring 22, makes things convenient for the staff to take out the rubber ground mat, promotes work efficiency.
In the second embodiment, as shown in fig. 1, fig. 2 and fig. 3, a main water tank 5 is disposed at one side of the bottom of the pressing tank 2, a first water pump is disposed at one side of the main water tank 5 and connected with a cooling pipe 52, the other end of the cooling pipe 52 is connected to the main water tank 5 to complete circulation, the cooling pipe 52 surrounds the bottom of the pressing tank 2 in an S shape, water in the main water tank 5 is pumped into the cooling pipe 52 by starting the first water pump to cool the rubber floor mat of the pressing tank 2, so that the cooling efficiency is improved, the rubber floor mat can be taken out faster, the working efficiency is improved, an auxiliary water tank 51 is disposed above the main water tank 5, a water outlet is disposed between the main water tank 5 and the auxiliary water tank 51, water in the auxiliary water tank 51 is used for replacing when the water temperature in the main water tank 5 is too high, the valve at the bottom of the auxiliary water tank 51 is opened, a cold water machine 6 is disposed at one side of the inside the machine body 1 to cool the main water tank 5.
A second water pump 54 is arranged on one side of the water chiller 6, a water suction pipe 53 is arranged on one side of the main water tank 5 and connected with the second water pump 54, when the water temperature in the main water tank 5 is too high, the second water pump 54 is started to pump the high-temperature water in the main water tank 5 into the water chiller 6 for cooling, a water supply pipe 55 is arranged below the second water pump 54, the other end of the water supply pipe 55 is connected with a third water pump 56, the other end of the third water pump 56 is connected to the auxiliary water tank 51, and after the water is cooled, the cooling water is pumped into the auxiliary water tank 51 through the third water pump 56 for storage.
In addition, one side of the machine body 1 is provided with a temperature sensor 7, the temperature sensor 7 is connected to the inside of the main water tank 5, the water temperature in the main water tank 5 can be monitored by observing the temperature sensor 7, and when the water temperature needs to be replaced, the water temperature can be operated and replaced by controlling a control panel on the front side of the machine body 1.
Working principle: the main driving wheel 32 is driven to rotate by the starting motor 31, the driving belt 33 is driven to drive the auxiliary driving wheel 34 to rotate, lifting adjustment of the adjusting plate 4 is completed, the rubber floor mat is placed in the pressing groove 2, after the adjusting plate 4 is adjusted by the starting motor 31 to a proper position, the hydraulic cylinder 41 is started to drive the hydraulic column and the hydraulic support leg to press the pressing plate 42, so that the pressing plate 42 presses the rubber floor mat, after the pressing is completed, the motor 31 is started again to lift the adjusting plate 4, the spring 22 is compressed by the pushing baffle 21, the end portion of the rubber floor mat is exposed, and the rubber floor mat is conveniently taken out by workers, so that the working efficiency is improved.
After the compression molding is completed, the water in the main water tank 5 is pumped into the cooling pipe 52 by the first water pump to cool the rubber floor mat of the pressing groove 2, so that the cooling efficiency is improved, the rubber floor mat can be taken out faster, the working efficiency is improved, the water temperature in the main water tank 5 can be monitored by observing the temperature sensor 7, the water in the main water tank 5 is pumped into the water chiller 6 for cooling by starting the second water pump 54 when the water temperature in the main water tank 5 is too high, the valve at the bottom of the auxiliary water tank 51 is opened to send stored standby cooling water into the main water tank 5, and the cooling water is pumped into the auxiliary water tank 51 for storage through the third water pump 56 after the high-temperature water in the main water tank 5 is cooled.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an automatic die assembly of rubber ground mat, includes organism (1), is located indent (2) that organism (1) top was seted up, is located clamp plate (42) directly over indent (2), a serial communication port, the top of organism (1) is provided with lifting unit (3), lifting unit (3) threaded connection has regulating plate (4), the top of regulating plate (4) is provided with pneumatic cylinder (41), the below of regulating plate (4) is provided with clamp plate (42), bottom one side of indent (2) is provided with main water tank (5), main water tank (5) are connected with cooling tube (52) in the bottom of indent (2), the top of main water tank (5) is provided with auxiliary water tank (51), inside one side of organism (1) is provided with cold water machine (6).
2. An automatic rubber floor mat molding device according to claim 1, wherein the lifting assembly (3) comprises a motor (31) arranged at the inner top, a main driving wheel (32) is arranged below the motor (31), a driving belt (33) is arranged on the outer surface of the main driving wheel (32), a secondary driving wheel (34) is arranged at the other end of the driving belt (33), and a screw rod (35) is connected to the top of the machine body (1) through the main driving wheel (32) and the secondary driving wheel (34).
3. An automatic rubber floor mat pressing device according to claim 2, characterized in that an adjusting plate (4) is connected between two screw rods (35) in a threaded mode, the hydraulic cylinder (41) is connected with a pressing plate (42) through a hydraulic column in the middle, and hydraulic supporting legs are arranged at four corners of the top of the pressing plate (42).
4. The automatic molding device for the rubber floor mat according to claim 1, wherein a first water pump is arranged on one side of the main water tank (5) and is connected with a cooling pipe (52), the other end of the cooling pipe (52) is connected into the main water tank (5) to complete circulation, and the cooling pipe (52) surrounds the bottom of the pressing groove (2) in an S shape.
5. The automatic molding device for the rubber floor mat according to claim 1, wherein a second water pump (54) is arranged on one side of the water chiller (6), a water suction pipe (53) is arranged on one side of the main water tank (5) and is connected with the second water pump (54), a water delivery pipe (55) is arranged below the second water pump (54), a third water pump (56) is connected to the other end of the water delivery pipe (55), the other end of the third water pump (56) is connected to the auxiliary water tank (51), and a water outlet is arranged between the main water tank (5) and the auxiliary water tank (51).
6. An automatic molding device for rubber floor mats according to claim 1, characterized in that one side of the machine body (1) is provided with a temperature sensor (7), and the temperature sensor (7) is connected to the inside of the main water tank (5).
7. The automatic pressing die device for the rubber floor mat according to claim 1, wherein a baffle plate (21) is arranged in the pressing groove (2), a spring (22) is fixedly connected to one side of the baffle plate (21) and connected with the inner wall of the pressing groove (2), and the baffle plate (21) is slidably connected in the pressing groove (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321167854.XU CN219968613U (en) | 2023-05-16 | 2023-05-16 | Automatic die assembly of rubber floor mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321167854.XU CN219968613U (en) | 2023-05-16 | 2023-05-16 | Automatic die assembly of rubber floor mat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219968613U true CN219968613U (en) | 2023-11-07 |
Family
ID=88578999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321167854.XU Active CN219968613U (en) | 2023-05-16 | 2023-05-16 | Automatic die assembly of rubber floor mat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219968613U (en) |
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2023
- 2023-05-16 CN CN202321167854.XU patent/CN219968613U/en active Active
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