CN219966723U - Part detection structure for arc welding process production line - Google Patents
Part detection structure for arc welding process production line Download PDFInfo
- Publication number
- CN219966723U CN219966723U CN202223217922.7U CN202223217922U CN219966723U CN 219966723 U CN219966723 U CN 219966723U CN 202223217922 U CN202223217922 U CN 202223217922U CN 219966723 U CN219966723 U CN 219966723U
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- positioning block
- positioning
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- conductive
- fixed
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title claims abstract description 16
- 238000003466 welding Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 30
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052802 copper Inorganic materials 0.000 claims abstract description 26
- 239000010949 copper Substances 0.000 claims abstract description 26
- 238000007689 inspection Methods 0.000 claims description 9
- 229920001342 Bakelite® Polymers 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000004637 bakelite Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 8
- 230000002265 prevention Effects 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 2
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 1
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
The utility model discloses a part detection structure for an arc welding process production line, which comprises a first positioning block and a second positioning block which is profiled with the first positioning block, wherein a magnet is arranged on the side wall of the first positioning block, the second positioning block is embedded and fixed in the first positioning block, two insulating cushion blocks are fixed at the top of the first positioning block, a conductive reed is fixed between the two insulating cushion blocks, the conductive part compresses the conductive reed and is adsorbed and fixed on the side wall of the first positioning block, and the conductive part, the conductive reed and the first positioning block jointly form an electric loop. The conductive part contacts the conductive reed to conduct +24V to the positioning copper block to form an electrical loop, so that the generated signal is sent to the PLC. The structure completely replaces the input signal in the form of the original sensor, reduces the spare part consumption at the position, reduces the replacement time when the spare part is damaged, reduces the labor intensity of maintenance personnel during each maintenance, replaces the old detection mode, and also achieves the detection function and the error prevention function.
Description
Technical Field
The utility model relates to the technical field of part detection in production lines, in particular to a part detection structure used in an arc welding process production line.
Background
In the arc welding process production line, a proximity switch sensor is needed to detect small parts, and the proximity switch is needed to be adjusted to be close to the parts during detection due to small size and low weight of the parts to be detected. When small pieces are welded, a large amount of heat and welding spatter are generated, irreversible damage is caused to the sensor and the sensor circuit, and the service life is seriously influenced. Because the places where the sensors are used are more, the consumption amount of the sensors is larger, maintenance personnel also need to maintain the positions where the sensors are used, the cost is high, and the labor is consumed. A new part inspection structure is needed to replace the conventional sensor inspection in view of long-term equipment management to reduce maintenance costs and personnel costs.
Disclosure of Invention
In order to solve the problems, the utility model provides the following technical scheme: the utility model provides a part detection structure for in arc welding technology production line, including the electrically conductive part that needs to detect, still include first locating piece and with the second locating piece of first locating piece profile modeling design, the second locating piece embedding is fixed with two insulating spacer blocks at the top of first locating piece, be fixed with conductive reed between two insulating spacer blocks, conductive part compresses tightly conductive reed and adsorbs and fix on the lateral wall of first locating piece, conductive part, conductive reed and first locating piece constitute the electrical loop jointly.
Further, the first positioning block is a positioning copper block, and the second positioning block is a positioning steel block.
Further, the top of the positioning copper block is provided with a fixed column, and the two insulating cushion blocks penetrate through the fixed column simultaneously to fix the conductive reed at the top of the positioning copper block.
Further, one end of the conductive reed is pressed and fixed by the two insulating cushion blocks, and the other end of the conductive reed is bent downwards and is contacted with the conductive part.
Furthermore, the magnets are two circular magnets, and the magnets are fixed on the side wall of the positioning copper block in the same height.
Further, the conductive part is horseshoe-shaped.
Further, the insulating cushion block is insulating bakelite.
Further, the positioning copper block is red copper.
Compared with the prior art, the technology has at least one of the following beneficial effects:
the part detection structure comprises a first positioning block and a second positioning block which is designed by profiling the first positioning block, wherein a magnet is arranged on the side wall of the first positioning block, the second positioning block is embedded and fixed in the first positioning block, two insulating cushion blocks are fixed at the top of the first positioning block, a conductive reed is fixed between the two insulating cushion blocks, the conductive part is tightly pressed on the conductive reed and is adsorbed and fixed on the side wall of the first positioning block, and the conductive part, the conductive reed and the first positioning block jointly form an electric loop. When the PLC is used, +24V is connected below the conductive reed, the first positioning block is connected with 0V, when the conductive part is installed on the positioning copper block, the part can be well fixed due to the attraction of the magnet, meanwhile, the part contacts the conductive reed, and +24V is conducted to the positioning copper block to form an electric loop, so that a generated signal is sent to the PLC. The structure completely replaces the input signal in the original sensor form, no sensor spare parts are consumed, personnel are prevented from spending energy for maintenance, meanwhile, other consumables such as sensor cables and the like are saved, and the cost is reduced.
Drawings
FIG. 1 is a perspective view of the overall structure of the present utility model;
FIG. 2 is a side view of the overall structure of the present utility model;
FIG. 3 is an exploded view of the present utility model;
FIG. 4 is a schematic view of a first positioning block according to the present utility model;
fig. 5 is a schematic view of a second positioning block in the present utility model.
In the figure: 1-conductive parts, 2-first positioning blocks, 3-second positioning blocks, 4-magnets, 5-insulating cushion blocks and 6-conductive reeds.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-5, a part detection structure for arc welding process production line comprises a conductive part 1 to be detected, and further comprises a first positioning block 2 and a second positioning block 3 which is profiled with the first positioning block 2, wherein the second positioning block 3 is embedded in the first positioning block 2, two insulating cushion blocks 5 are fixed at the top of the first positioning block 2, a conductive reed 6 is fixed between the two insulating cushion blocks 5, the conductive part 1 compresses the conductive reed 6 and is adsorbed and fixed on the side wall of the first positioning block 2, and the conductive part 1, the conductive reed 6 and the first positioning block 2 together form an electrical loop.
Further, the first positioning block 2 is a positioning copper block, and the second positioning block 3 is a positioning steel block. The shape of the side wall of the positioning copper block is matched with the shape of the horseshoe-shaped conductive part 1, so that the conductive part 1 is firmly adsorbed on the side wall of the positioning copper block, and sliding displacement is avoided.
Further, the top of the positioning copper block is provided with a fixing column (not shown in the figure), and the two insulating cushion blocks 5 penetrate through the fixing column at the same time to fix the conductive reed 6 on the top of the positioning copper block. Specifically, the fixed column has 2, fixes respectively in the left and right sides at location copper billet top, also offered on the insulating pad 5 with fixed column size assorted fixed orifices, insulating pad 5 passes the fixed column through the fixed orifices and fixes.
Further, one end of the conductive reed 6 is pressed and fixed by the two insulating cushion blocks 5, and the other end is bent downwards and contacted with the conductive part 1. The conductive reed 6 is in a hook shape.
Furthermore, the magnets 4 are two circular magnets 4, and are fixed on the side wall of the positioning copper block at the same height. I.e. the fixing height of the two circular magnets 4 is the same to ensure that the conductive element 1 is fixed horizontally.
Further, the conductive part 1 is horseshoe-shaped.
Further, the insulating cushion block 5 is insulating bakelite. Other insulating materials are also possible.
Further, the positioning copper block is red copper.
When the part detection structure is used, +24V is connected below the conductive reed 6, the first positioning block 2 is connected with 0V, when the conductive part 1 is installed on the positioning copper block, the part can be well fixed due to the attraction force of the magnet 4, meanwhile, the part contacts the conductive reed 6, and +24V is conducted to the positioning copper block to form an electric loop, so that a generated signal is sent to the PLC. The structure completely replaces the input signal in the original sensor form, does not need to consume spare parts of the sensor, saves other consumables such as sensor cables and the like, and can complete the replacement of the detection mode without spending a part of money. The maintenance personnel does not need to expend excessive effort to maintain the mechanism and the spare parts of the sensor are not needed. The spare part consumption of this position is reduced, and the replacement time when spare part damages is also reduced. The labor intensity of maintenance personnel in each maintenance is reduced. The old detection mode is replaced, and the detection function and the error prevention function are also achieved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a part detection structure for in arc welding technology production line, includes the electrically conductive part that needs to detect, its characterized in that: the device comprises a first positioning block, a second positioning block and a magnet, wherein the second positioning block is designed by profiling the first positioning block, the magnet is arranged on the side wall of the first positioning block, the second positioning block is embedded and fixed in the first positioning block, two insulating cushion blocks are fixed at the top of the first positioning block, a conductive reed is fixed between the two insulating cushion blocks, the conductive part compresses the conductive reed and is adsorbed and fixed on the side wall of the first positioning block, and the conductive part, the conductive reed and the first positioning block form an electrical loop together.
2. The part inspection structure for use in an arc welding process line as claimed in claim 1, wherein: the first positioning block is a positioning copper block, and the second positioning block is a positioning steel block.
3. The part inspection structure for use in an arc welding process line as claimed in claim 2, wherein: the top of the positioning copper block is provided with a fixed column, and the two insulating cushion blocks penetrate through the fixed column simultaneously to fix the conductive reed at the top of the positioning copper block.
4. A part inspection structure for use in an arc welding process line as claimed in claim 3, wherein: one end of the conductive reed is pressed and fixed by the two insulating cushion blocks, and the other end of the conductive reed is bent downwards and contacted with the conductive part.
5. The part inspection structure for use in an arc welding process line as claimed in claim 4, wherein: the magnets are two circular magnets and are fixed on the side wall of the positioning copper block in the same height.
6. The part inspection structure for use in an arc welding process line as claimed in claim 1, wherein: the conductive part is horseshoe-shaped.
7. The part inspection structure for use in an arc welding process line as claimed in claim 1, wherein: the insulating cushion block is made of insulating bakelite.
8. The part inspection structure for use in an arc welding process line as claimed in claim 2, wherein: the positioning copper block is made of red copper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223217922.7U CN219966723U (en) | 2022-12-02 | 2022-12-02 | Part detection structure for arc welding process production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223217922.7U CN219966723U (en) | 2022-12-02 | 2022-12-02 | Part detection structure for arc welding process production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219966723U true CN219966723U (en) | 2023-11-07 |
Family
ID=88591615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223217922.7U Active CN219966723U (en) | 2022-12-02 | 2022-12-02 | Part detection structure for arc welding process production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219966723U (en) |
-
2022
- 2022-12-02 CN CN202223217922.7U patent/CN219966723U/en active Active
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| GR01 | Patent grant |