CN219966427U - Aluminum electrolysis vacuum ladle tilting device - Google Patents
Aluminum electrolysis vacuum ladle tilting device Download PDFInfo
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- CN219966427U CN219966427U CN202320497260.9U CN202320497260U CN219966427U CN 219966427 U CN219966427 U CN 219966427U CN 202320497260 U CN202320497260 U CN 202320497260U CN 219966427 U CN219966427 U CN 219966427U
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- aluminum
- ladle
- clutch
- pipe
- pneumatic
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 79
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 27
- 238000007599 discharging Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 208000027418 Wounds and injury Diseases 0.000 abstract 1
- 230000006378 damage Effects 0.000 abstract 1
- 208000014674 injury Diseases 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 6
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses an aluminum electrolysis vacuum ladle tilting device, which comprises: the device comprises a ladle body, a ladle cover, a turbine, a hand wheel, a pneumatic driving structure, a first clutch and a second clutch; the ladle cover is connected with the ladle body, the turbine is arranged on the ladle body, the hand wheel can drive the turbine to rotate, and the pneumatic driving structure can drive the turbine to rotate; the first clutch is connected with the pneumatic driving structure, the first clutch is used for switching the device into a manual mode or a pneumatic mode, and the second clutch is connected with the hand wheel. Therefore, the pneumatic driving structure is used for providing power, and the risk of AC/DC short circuit possibly brought by the electric tilting bag can be avoided. The device can be switched to a manual mode or a pneumatic mode through the first clutch, is simple to operate, and can reduce the risk of manual injury caused by hand wheel rotation through the second clutch, so that the device is safer and more reliable in the operation process.
Description
Technical Field
The utility model belongs to the technical field of aluminum electrolysis vacuum ladle, and particularly relates to an aluminum electrolysis vacuum ladle tilting device.
Background
The vacuum ladle is an important device for conveying aluminum liquid in electrolytic aluminum production. The temperature of the aluminum liquid produced by the aluminum electrolysis workshop is generally above 920 ℃, and the aluminum liquid needs to be sucked out through a vacuum ladle and transported to a casting workshop to be cast into aluminum ingots or other aluminum products. With the continuous development of aluminum electrolysis production technology, aluminum smelting scale is larger and larger, large-tank type, large-flow and high-productivity electrolytic aluminum equipment is widely put into use, and in such a case, if manual or electric ladle tilting operation is adopted, the labor intensity of workers is necessarily increased, the potential safety hazard that a hand wheel rotates to hurt people exists, or the potential safety hazard that AC/DC short circuit exists; meanwhile, if the electrolytic aluminum liquid in the aluminum electrolysis cell can not be timely and completely sucked into the vacuum ladle to be carried away, the continuous production is affected.
Therefore, there is a need for an improved aluminum electrolysis vacuum ladle tipping device.
Disclosure of Invention
The utility model provides an aluminum electrolysis vacuum ladle tilting device, which comprises: the device comprises a ladle body, a ladle cover, a turbine, a hand wheel, a pneumatic driving structure, a first clutch and a second clutch; the ladle cover is connected with the ladle body, the turbine is arranged on the ladle body, the hand wheel can drive the turbine to rotate, and the pneumatic driving structure can drive the turbine to rotate; the first clutch is connected with the pneumatic driving structure, the first clutch is used for switching the device into a manual mode or a pneumatic mode, the second clutch is connected with the hand wheel, and the second clutch is used for controlling whether the hand wheel rotates or not. Therefore, the utility model can use the pneumatic driving structure to provide power, can reduce the labor intensity of personnel, and can avoid the safety risk of AC/DC short circuit possibly brought by electric tilting. Moreover, the device can be flexibly switched to a manual mode or a pneumatic mode through the first clutch, the operation is simple, the risk of clamping personnel due to rotation of the hand wheel can be reduced through the second clutch, and the device is safer and more reliable in the operation process.
According to the embodiment of the utility model, the second clutch is positioned on one side of the hand wheel close to the bag body. Therefore, whether the hand wheel rotates or not can be set according to the requirement, and the problem that the hand wheel rotates to hurt people in the tilting process of the device can be avoided.
According to an embodiment of the utility model, the pneumatic drive structure comprises a pneumatic motor. Therefore, the pneumatic motor is used as a power source, the potential risk of AC/DC short circuit safety brought by an electric tilting mode can be effectively avoided, and the pneumatic motor has the advantages of labor saving in operation and high running safety.
According to an embodiment of the utility model, the device further comprises a worm, a driving sprocket and a driven sprocket; the worm is connected with the turbine, the output end of the pneumatic motor is connected with the driving sprocket, the input end of the worm is connected with the driven sprocket, and the driving sprocket is connected with the driven sprocket through a chain. Therefore, when the device is switched to a pneumatic mode through the first clutch, the turbine can be driven to rotate under the drive of the pneumatic driving structure, so that the tilting angle of the device is adjusted, and aluminum discharging or aluminum sucking operation is performed. When the device is switched to a manual mode through the first clutch, the turbine can be driven to rotate under the drive of the hand wheel, so that the tilting angle of the device is adjusted, and aluminum discharging or aluminum sucking operation is performed.
According to an embodiment of the utility model, the device further comprises a pneumatic control valve connected to the pneumatic motor.
According to the embodiment of the utility model, the ladle cover is provided with an aluminum suction pipe, and the ladle body is provided with an aluminum discharge pipe; the aluminum sucking pipe and the aluminum discharging pipe are positioned at two sides of the device, and the central axis of the aluminum sucking pipe, the central axis of the aluminum discharging pipe and the central axis of the bag body are in the same plane; the extending direction of the aluminum sucking pipe is inclined downwards, and the extending direction of the aluminum discharging pipe is inclined upwards.
According to the embodiment of the utility model, the aluminum suction pipe comprises a first pipeline, a second pipeline and a third pipeline which are sequentially connected, wherein the first pipeline is an elbow, and the first pipeline is arranged on the cover.
According to an embodiment of the utility model, the device further comprises an ejector, and the ejector is located on the ladle cover. The ejector is used for generating negative pressure, so that aluminum sucking operation is facilitated.
According to an embodiment of the utility model, the device further comprises a viewing aperture located on the flap. Thus, the operator can observe the condition in the bag through the observation hole.
According to the embodiment of the utility model, the device further comprises two vertical pole columns, wherein the two vertical pole columns are symmetrically arranged on the outer side of the bag body, one end of each vertical pole column is connected with the bag body, the other end of each vertical pole column is connected with a cross beam, and the cross beam is positioned between the two vertical pole columns; and the cross beam is provided with a hanging ring.
Drawings
FIG. 1 is a top view of an aluminum electrolysis vacuum ladle tilting device in accordance with one embodiment of the present utility model;
FIG. 2 is a front view of an aluminum electrolysis vacuum ladle tilting device in accordance with one embodiment of the present utility model;
FIG. 3 is a side view of an aluminum electrolysis vacuum ladle tilting device in accordance with one embodiment of the present utility model.
The device comprises a 1-bag body, a 2-bag cover, a 3-turbine, a 4-hand wheel, a 5-pneumatic driving structure, a 6-first clutch, a 7-second clutch, an 8-worm, a 9-driving sprocket, a 10-driven sprocket, an 11-pneumatic control valve, a 12-aluminum suction pipe, a 121-first pipeline, a 122-second pipeline, a 123-third pipeline, a 13-aluminum discharge pipe, a 14-injector, a 15-observation hole, a 16-vertical column, a 17-cross beam and 18-hanging ring.
Detailed Description
The scheme of the present utility model will be explained below with reference to examples. It will be appreciated by those skilled in the art that the following examples are illustrative of the present utility model and should not be construed as limiting the scope of the utility model. The examples are not to be construed as limiting the specific techniques or conditions described in the literature in this field or as per the specifications of the product. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
The utility model provides an aluminum electrolysis vacuum ladle tilting device, referring to fig. 1 and 2, comprising: the device comprises a ladle body 1, a ladle cover 2, a turbine 3, a hand wheel 4, a pneumatic driving structure 5, a first clutch 6 and a second clutch 7; the ladle cover 2 is connected with the ladle body 1, the turbine 3 is arranged on the ladle body 1, the hand wheel 4 can drive the turbine 3 to rotate, and the pneumatic driving structure 5 can drive the turbine 3 to rotate; the first clutch 6 is connected with the pneumatic driving structure 5, the first clutch 6 is used for switching the device into a manual mode or a pneumatic mode, the second clutch 7 is connected with the hand wheel 4, and the second clutch 7 is used for controlling whether the hand wheel 4 rotates or not. Therefore, the utility model can use the pneumatic driving structure 5 to provide power, has labor-saving operation and high operation safety, can reduce the labor intensity of personnel, and can avoid the safety risk of AC/DC short circuit possibly brought by an electric tilting mode. Moreover, the device can be flexibly switched to a manual mode or a pneumatic mode through the first clutch 6, the operation is simple, the risk of clamping personnel due to rotation of the hand wheel 4 can be reduced through the second clutch 7, and the device is safer and more reliable in the operation process.
In the use process of the aluminum electrolysis vacuum ladle tilting device, if the hand wheel 4 rotates along with the worm 8, the situation of clamping personnel may exist. To improve this technical problem, according to some embodiments of the utility model, the second clutch 7 is located on the side of the hand wheel 4 close to the bag body 1. Therefore, the situation that personnel are possibly injured due to the fact that the hand wheel 4 rotates along with the worm 8 can be effectively avoided, whether the hand wheel 4 rotates or not can be set according to requirements, and therefore the use safety risk is effectively avoided. Moreover, the second clutch 7 is positioned on the inner side of the hand wheel 4, so that the occupied space of the device can be effectively saved.
According to an embodiment of the utility model, the pneumatic drive structure 5 comprises a pneumatic motor.
According to an embodiment of the utility model, the device further comprises a worm 8, a driving sprocket 9 and a driven sprocket 10; the worm 8 is connected with the turbine 3, the output end of the pneumatic motor is connected with the driving sprocket 9, the input end of the worm 8 is connected with the driven sprocket 10, and the driving sprocket 9 is connected with the driven sprocket 10 through a chain. Therefore, when the device is switched to the pneumatic mode through the first clutch 6, the turbine 3 can be driven to rotate under the drive of the pneumatic driving structure 5, so that the tilting angle of the device is adjusted, and the aluminum discharging or sucking operation is performed.
According to an embodiment of the utility model, the hand wheel 4 is capable of driving the turbine 3 to rotate. Therefore, when the device is switched to a manual mode through the first clutch 6, the turbine 3 can be driven to rotate under the drive of the hand wheel 4, so that the tilting angle of the device is adjusted, and the aluminum discharging or sucking operation is performed.
According to some embodiments of the utility model, the pneumatic motor may be mounted on a motor mount, which may be welded to the worm 8 support.
According to an embodiment of the utility model, the device further comprises a pneumatic control valve 11, said pneumatic control valve 11 being connected to said pneumatic motor. The pneumatic motor can be controlled to start, stop or run through the pneumatic control valve 11, so as to provide power for tilting the vacuum ladle, and realize the ladle tilting operation.
According to the embodiment of the utility model, an aluminum sucking pipe 12 is arranged on the ladle cover 2, and an aluminum discharging pipe 13 is arranged on the ladle body 1; the aluminum suction pipe 12 and the aluminum discharge pipe 13 are positioned at two sides of the device. The aluminum sucking pipe 12 is communicated with the inside of the ladle cover 2, and the aluminum discharging pipe 13 is communicated with the inside of the ladle body 1, so that aluminum discharging or aluminum sucking operation can be performed under the drive of the hand wheel 4 or the pneumatic driving structure 5.
According to the embodiment of the utility model, the central axis of the aluminum sucking pipe 12, the central axis of the aluminum discharging pipe 13 and the central axis of the bag body 1 are in the same plane; the extending direction of the aluminum suction pipe 12 is inclined downward, and the extending direction of the aluminum discharge pipe 13 is inclined upward.
According to an embodiment of the present utility model, the aluminum suction pipe 12 includes a first pipe 121, a second pipe 122 and a third pipe 123 connected in sequence, the first pipe 121 is a bent pipe, and the first pipe 121 is mounted on the ladle cover 2.
According to an embodiment of the utility model, the device further comprises an ejector 14, said ejector 14 being located on the ladle cover 2. Therefore, the ejector 14 is used for generating negative pressure, so that vacuum can be formed in the ladle, liquid high-temperature aluminum water in the electrolytic tank is sucked out and transported to the front of the heat preservation furnace, and the aluminum water is poured into the furnace.
According to an embodiment of the utility model, the device further comprises a viewing aperture 15, said viewing aperture 15 being located on said flap 2. Thus, the operator can observe the condition inside the bag 1 through the observation hole 15.
According to an embodiment of the utility model, referring to fig. 3, the device further comprises two vertical columns 16, wherein the two vertical columns 16 are symmetrically arranged on the outer side of the bag body 1, one end of each vertical column 16 is connected with the bag body 1, the other end of each vertical column 16 is connected with a cross beam 17, and the cross beam 17 is positioned between the two vertical columns 16; the cross beam 17 is provided with a hanging ring 18. When the aluminum sucking and pouring actions are carried out, lifting equipment is needed to lift the vacuum ladle tilting device, the aluminum electrolysis vacuum ladle tilting device is enabled to be turned over by a certain angle under the driving of the hand wheel 4 or the pneumatic driving structure 5, and the tilting angle is slowly adjusted along with the change of the liquid level height in the aluminum electrolysis vacuum ladle tilting device.
In the description of the present utility model, the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and do not require that the present utility model must be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. The terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
The embodiments of the present utility model have been described in detail above, but the present utility model is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present utility model within the scope of the technical concept of the present utility model, and all the simple modifications belong to the protection scope of the present utility model. In addition, the specific features described in the above embodiments may be combined in any suitable manner without contradiction.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.
Claims (10)
1. An aluminum electrolysis vacuum ladle tilting device, characterized in that the device comprises: the device comprises a ladle body, a ladle cover, a turbine, a hand wheel, a pneumatic driving structure, a first clutch and a second clutch;
the ladle cover is connected with the ladle body, the turbine is arranged on the ladle body, the hand wheel can drive the turbine to rotate, and the pneumatic driving structure can drive the turbine to rotate;
the first clutch is connected with the pneumatic driving structure, the first clutch is used for switching the device into a manual mode or a pneumatic mode, and the second clutch is connected with the hand wheel.
2. The aluminum electrolysis vacuum ladle tilting device according to claim 1, wherein the second clutch is located at one side of the hand wheel close to the ladle body.
3. The aluminum electrolysis vacuum ladle tilting device of claim 1, wherein the pneumatic drive structure comprises a pneumatic motor.
4. The aluminum electrolysis vacuum ladle tilting device according to claim 3, wherein the device further comprises a worm, a driving sprocket and a driven sprocket;
the worm is connected with the turbine, the output end of the pneumatic motor is connected with the driving sprocket, the input end of the worm is connected with the driven sprocket, and the driving sprocket is connected with the driven sprocket through a chain.
5. The aluminum electrolysis vacuum ladle tilting device according to claim 3, further comprising a pneumatic control valve connected to the pneumatic motor.
6. The aluminum electrolysis vacuum ladle tilting device according to claim 1, wherein the ladle cover is provided with an aluminum suction pipe, and the ladle body is provided with an aluminum discharge pipe;
the aluminum sucking pipe and the aluminum discharging pipe are positioned at two sides of the device, and the central axis of the aluminum sucking pipe, the central axis of the aluminum discharging pipe and the central axis of the bag body are in the same plane;
the extending direction of the aluminum sucking pipe is inclined downwards, and the extending direction of the aluminum discharging pipe is inclined upwards.
7. The aluminum electrolysis vacuum ladle tilting device according to claim 6, wherein the aluminum suction pipe comprises a first pipe, a second pipe and a third pipe which are sequentially connected, the first pipe is an elbow, and the first pipe is mounted on the ladle cover.
8. The aluminum electrolysis vacuum ladle tilting device of claim 1, further comprising an ejector located on the ladle cover.
9. The aluminum electrolysis vacuum ladle tilting device of claim 1, further comprising a viewing aperture located on the ladle cover.
10. The aluminum electrolysis vacuum ladle tilting device according to claim 1, further comprising two vertical posts symmetrically arranged on the outer side of the ladle body, wherein one end of each vertical post is connected with the ladle body, the other end of each vertical post is connected with a cross beam, and the cross beam is positioned between the two vertical posts;
and the cross beam is provided with a hanging ring.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320387454 | 2023-03-03 | ||
| CN2023203874543 | 2023-03-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219966427U true CN219966427U (en) | 2023-11-07 |
Family
ID=88579358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320497260.9U Active CN219966427U (en) | 2023-03-03 | 2023-03-13 | Aluminum electrolysis vacuum ladle tilting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219966427U (en) |
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2023
- 2023-03-13 CN CN202320497260.9U patent/CN219966427U/en active Active
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