CN219966104U - A machine that can bend multiple condenser tubes at the same time - Google Patents
A machine that can bend multiple condenser tubes at the same time Download PDFInfo
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Abstract
本实用新型涉及折弯机器技术领域,且公开了一种可以同时多根冷凝管折弯机器,包括底座,设置在底座后端的支柱,设置在底座上的冷凝器铜管,以及设置在底座上的折弯组件,所述折弯组件包括折弯机构,所述支柱上设置有送料机构,所述送料机构上设置有夹持机构。通过两个夹持机构均对冷凝器铜管进行稳定夹持,启动旋转电机使螺杆旋转并带动滑块一沿着两个限位臂之间向前移动,同时通过冷凝器铜管夹持在两个夹持机构上,从而对连接板一和连接板二之间形成刚性限位,同时通过连接板二带动滑块二沿着螺杆进行移动,促使冷凝器铜管的前端活动贯穿两个限位板之间,避免上下位错位不齐导致弯折质量不一的问题,提高生产质量。
The utility model relates to the technical field of bending machines, and discloses a machine that can bend multiple condenser tubes at the same time. It includes a base, a pillar arranged at the rear end of the base, a condenser copper tube arranged on the base, and a copper tube arranged on the base. The bending assembly includes a bending mechanism, a feeding mechanism is provided on the pillar, and a clamping mechanism is provided on the feeding mechanism. The condenser copper tube is stably clamped by the two clamping mechanisms. The rotating motor is started to rotate the screw and drive the slider to move forward along the two limit arms. At the same time, the condenser copper tube is clamped in the On the two clamping mechanisms, a rigid limit is formed between the connecting plate one and the connecting plate two. At the same time, the connecting plate two drives the slider two to move along the screw, prompting the front end of the condenser copper tube to move through the two limits. Between the position plates, it avoids the problem of uneven bending quality caused by uneven upper and lower positions, and improves production quality.
Description
技术领域Technical field
本实用新型涉及折弯机器技术领域,具体为一种可以同时多根冷凝管折弯机器。The utility model relates to the technical field of bending machines, specifically a machine that can bend multiple condensation tubes at the same time.
背景技术Background technique
目前,冷凝器在很多领域和场所里面都是非常常见和非常重要的设备,而在对冷凝器制造的过程中,铜管是非常重要的器件,且铜管在生产的时候,需要根据使用的需求对铜管进行加工弯折,且在对铜管进行加工弯折时,需要使铜管的一端伸到弯折机内部。At present, condensers are very common and very important equipment in many fields and places. In the process of manufacturing condensers, copper tubes are very important devices, and when producing copper tubes, they need to be used according to the requirements. The copper pipe needs to be processed and bent, and when the copper pipe is processed and bent, one end of the copper pipe needs to be extended into the inside of the bending machine.
根据中国专利公开号为CN215508657U,该专利提供一种冷凝器用铜管折弯机构,包括弯折机,所述弯折机右侧设置有送料机框,所述弯折机内部设置有弯折板,所述弯折板上端等距开设有若干连接孔,所述连接孔内部上端右侧均开设有凹口,所述凹口内部上端均设置有折叠气囊,所述折叠气囊底端均设置有推动斜块,所述弯折板上端右侧设置有若干储放框,所述储放框上端均设置有连接管,所述连接管在远离储放框的一端均穿过弯折板与折叠气囊上端固定连接,所述连接孔内部上端在位于凹口的一侧均开设有安装口,所述安装口内部均设置有涂抹海绵,所述安装口内部上端与储放框内部底端一侧均开设有下料孔,通过弯折机和弯折板对铜管进行弯折时,先使铜管一端伸到连接孔内部,则就会通过推动斜块对折叠气囊进行挤压,且把折叠气囊内部的空气通过连接管输送到储放框内部,则使储放框内部的气压增大,并下料孔把润滑油流到涂抹海绵上,当铜管持续往连接孔内部移动时,就使铜管顶端与涂抹海绵底端接触挤压,且把涂抹海绵内部的润滑油涂到铜管上端,且由于铜管横截面呈圆环结构,增加铜管在弯折时的灵活性,防止摩擦力过大造成弯折的情况。According to Chinese patent publication number CN215508657U, this patent provides a copper tube bending mechanism for condensers, including a bending machine. A feeder frame is provided on the right side of the bending machine, and a bending plate is provided inside the bending machine. , there are a number of connecting holes equidistantly provided on the upper end of the bending plate, notches are provided on the right side of the upper end inside the connecting holes, folding airbags are provided on the upper ends of the notches, and folding airbags are provided on the bottom ends of the folding airbags. Push the inclined block, and several storage frames are provided on the right side of the upper end of the bending plate. The upper ends of the storage frames are equipped with connecting pipes. The connecting pipes pass through the bending plate and the folding frame at the end far away from the storage frame. The upper end of the air bag is fixedly connected. The upper end of the connection hole is provided with an installation port on one side of the notch. The interior of the installation port is equipped with a smear sponge. The upper end of the installation port is on one side of the bottom end of the storage frame. All have cutting holes. When bending the copper pipe through the bending machine and bending plate, first extend one end of the copper pipe into the connection hole, then the folding air bag will be squeezed by pushing the inclined block, and the The air inside the folding air bag is transported to the inside of the storage frame through the connecting pipe, which increases the air pressure inside the storage frame, and the feeding hole flows the lubricating oil to the smear sponge. When the copper pipe continues to move into the connecting hole, Just make the top end of the copper tube contact and squeeze the bottom end of the smear sponge, and apply the lubricating oil inside the smear sponge to the upper end of the copper tube. Since the cross-section of the copper tube has a circular structure, it increases the flexibility of the copper tube when bending. Prevent bending caused by excessive friction.
但是铜管弯折加工需要批量生产,在弯折过程中,批量弯折的铜管由于上下位不同高度所产生的弯折效果层次不齐,使得批量生产的精度下降,影响铜管生产质量。However, the copper tube bending process requires batch production. During the bending process, the bending effects of the batch-bent copper tubes are uneven due to the different heights of the upper and lower positions, which reduces the accuracy of batch production and affects the quality of copper tube production.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种可以同时多根冷凝管折弯机器。其优点在于能够通过两个夹持机构均对冷凝器铜管进行稳定夹持,旋转电机使螺杆旋转并带动滑块一沿着两个限位臂之间向前移动,使得冷凝器铜管的前端活动贯穿两个限位板之间,从而避免上下位错位不齐导致弯折质量不一的问题,提高生产质量。In view of the shortcomings of the existing technology, the present utility model provides a machine that can bend multiple condensation tubes at the same time. The advantage is that the condenser copper tube can be stably clamped by two clamping mechanisms. The rotating motor rotates the screw and drives the slider to move forward along the two limit arms, so that the condenser copper tube is The front end moves through the space between the two limiting plates, thereby avoiding the problem of uneven bending quality caused by uneven upper and lower positions, and improving production quality.
为实现上述目的,本实用新型提供如下技术方案:一种可以同时多根冷凝管折弯机器,包括底座;In order to achieve the above purpose, the present utility model provides the following technical solutions: a machine that can bend multiple condensation tubes at the same time, including a base;
设置在底座后端的支柱;A pillar set at the rear end of the base;
设置在底座上的冷凝器铜管;Condenser copper tubes set on the base;
以及设置在底座上的折弯组件,所述折弯组件包括折弯机构,所述支柱上设置有送料机构,所述送料机构上设置有夹持机构。And a bending component arranged on the base, the bending component includes a bending mechanism, a feeding mechanism is provided on the pillar, and a clamping mechanism is provided on the feeding mechanism.
优选的,所述折弯机构包括机槽,所述机槽的内壁固定安装有驱动电机,所述驱动电机的输出端通过联轴器固定连接有转轴的一端,所述转轴的另一端上固定安装有转盘,所述转盘的圆心开设有圆孔,所述圆孔内设置有支臂一,且支臂一的底部与转轴远离驱动电机的一端固定连接,所述支臂一的顶部依次固定连接有两个支杆,两个所述支杆远离支臂一的一端上固定安装有支臂二,两个所述支杆的外壁分别活动套设有一个压辊。Preferably, the bending mechanism includes a machine trough, a drive motor is fixedly installed on the inner wall of the machine trough, the output end of the drive motor is fixedly connected to one end of the rotating shaft through a coupling, and the other end of the rotating shaft is fixed to A turntable is installed, and a round hole is opened in the center of the turntable. A support arm is provided in the round hole, and the bottom of the support arm is fixedly connected to the end of the rotating shaft away from the drive motor, and the top of the support arm is fixed in turn. There are two support rods connected, and support arm two is fixedly installed on one end of the two support rods away from the support arm one. A pressure roller is movable on the outer wall of the two support rods.
优选的,所述送料机构包括两个限位臂,两个所述限位臂的一端分别固定连接在支柱的顶部两侧,且两个限位臂之间固定安装有旋转电机,所述旋转电机的输出端通过联轴器固定连接有螺杆的一端,两个所述限位臂远离支柱的一端上固定安装有前座,所述螺杆的另一端通过轴承转动连接在前座的背面,两个所述限位臂的顶部贴合有限位板的底部,所述螺杆的外壁螺纹套设有滑块一,且螺杆的外壁还活动套设有滑块二,所述滑块一和滑块二均滑动连接在两个限位臂之间,且滑块一的顶部与限位板的底部固定连接,所述滑块一的底部和滑块一的底部分别固定安装有连接板一和连接板二。通过该优选,旋转电机带动螺杆旋转从而输送冷凝器铜管进行弯折工序。Preferably, the feeding mechanism includes two limit arms, one end of the two limit arms are respectively fixedly connected to both sides of the top of the pillar, and a rotating motor is fixedly installed between the two limit arms. The output end of the motor is fixedly connected to one end of the screw through a coupling. A front seat is fixedly installed on one end of the two limiting arms away from the pillar. The other end of the screw is rotationally connected to the back of the front seat through a bearing. The top of the limit arm fits the bottom of the limit plate, the outer wall of the screw is threaded with slider one, and the outer wall of the screw is also movably equipped with slider two. The first slider and the second slider are both It is slidingly connected between the two limit arms, and the top of the slide block one is fixedly connected to the bottom of the limit plate. The bottom of the slide block one and the bottom of the slide block one are respectively fixed with connecting plate one and connecting plate two. . Through this optimization, the rotating motor drives the screw to rotate to transport the condenser copper tube for the bending process.
优选的,所述连接板一的正面开设有滑槽,所述滑槽的内壁滑动连接有滑板,且滑板的背面固定连接有弹簧的一端,所述弹簧的另一端固定连接在滑槽的内壁背面,所述滑板远离弹簧的一侧固定连接在连接板二的背面,所述前座的底部依次固定安装有两个引导板。通过该优选,弹簧的弹力推动滑板复位并恢复两个连接板之间的距离,从而继续恢复对冷凝器铜管生产作业。Preferably, the front side of the connecting plate is provided with a chute, the inner wall of the chute is slidingly connected to a sliding plate, and the back of the sliding plate is fixedly connected to one end of the spring, and the other end of the spring is fixedly connected to the inner wall of the chute. On the back, the side of the slide plate away from the spring is fixedly connected to the back of the connecting plate 2, and two guide plates are fixedly installed on the bottom of the front seat. Through this optimization, the elastic force of the spring pushes the sliding plate to reset and restore the distance between the two connecting plates, thereby continuing to resume the production of condenser copper tubes.
优选的,所述夹持机构包括夹板一,所述夹板一的顶部固定连接在连接板一的底部一侧,所述夹板一的底部固定安装有底板,且底板的顶部开设有调节槽,所述调节槽的内壁滑动连接有调节块,所述底板的左侧固定安装有液压杆,且液压杆的内杆活动贯穿至调节槽的内壁,并与调节块的一侧固定连接,所述调节块的顶部固定安装有夹板二,且夹板二的顶部与连接板一的底部贴合,所述夹持机构的数量有两个,且另一个夹持机构设置在连接板二的底部。通过该优选,调节液压杆的内杆伸缩,从而通过调节块在调节槽内滑动,继而带动夹板二向夹板一靠近,并对冷凝器铜管进行排列夹持。Preferably, the clamping mechanism includes a clamping plate one, the top of the clamping plate one is fixedly connected to the bottom side of the connecting plate one, a base plate is fixedly installed on the bottom of the clamping plate one, and an adjustment groove is provided on the top of the base plate, so An adjustment block is slidably connected to the inner wall of the adjustment slot. A hydraulic rod is fixedly installed on the left side of the bottom plate, and the inner rod of the hydraulic rod moves through the inner wall of the adjustment slot and is fixedly connected to one side of the adjustment block. The top of the block is fixedly installed with a clamping plate two, and the top of the clamping plate two is fit with the bottom of the connecting plate one. There are two clamping mechanisms, and another clamping mechanism is provided at the bottom of the connecting plate two. Through this optimization, the inner rod of the adjusting hydraulic rod expands and contracts, so that the adjusting block slides in the adjusting groove, and then drives the two clamping plates to approach the clamping plate one, and arranges and clamps the condenser copper tubes.
优选的,所述支柱的正面顶部开设有通孔,所述冷凝器铜管的数量有三个,且各自的一端均设置在通孔内壁,三个所述冷凝器铜管的另一端外壁依次夹持在夹板一和夹板二之间,三个所述冷凝器铜管的夹持端继续活动贯穿两个引导板之间、两个压辊之间,并沿着转盘的顶部弯折延伸。通过该优选,两个压辊之间挤压冷凝器铜管形成偏移弯折。Preferably, a through hole is provided on the front top of the pillar, and there are three condenser copper tubes, with one end of each being arranged on the inner wall of the through hole, and the outer walls of the other ends of the three condenser copper tubes are sandwiched in sequence. Holding between clamping plates one and two, the clamping ends of the three condenser copper tubes continue to move between the two guide plates, between the two pressure rollers, and bend and extend along the top of the turntable. Through this optimization, the condenser copper tube is squeezed between the two pressure rollers to form an offset bend.
与现有技术相比,本实用新型提供了一种可以同时多根冷凝管折弯机器,具备以下有益效果:Compared with the existing technology, this utility model provides a machine that can bend multiple condensation tubes at the same time, which has the following beneficial effects:
1、该一种可以同时多根冷凝管折弯机器,通过两个夹持机构均对冷凝器铜管进行稳定夹持,启动旋转电机使螺杆旋转并带动滑块一沿着两个限位臂之间向前移动,同时通过冷凝器铜管夹持在两个夹持机构上,从而对连接板一和连接板二之间形成刚性限位,同时通过连接板二带动滑块二沿着螺杆进行移动,促使冷凝器铜管的前端活动贯穿两个限位板之间,避免上下位错位不齐导致弯折质量不一的问题,提高生产质量。1. This machine can bend multiple condenser tubes at the same time. The condenser copper tubes are stably clamped by two clamping mechanisms. The rotating motor is started to rotate the screw and drive the slider along the two limit arms. move forward, and at the same time, the copper tube of the condenser is clamped on the two clamping mechanisms, thereby forming a rigid limit between the connecting plate one and the connecting plate two. At the same time, the connecting plate two drives the slider two along the screw. Move it so that the front end of the condenser copper tube moves between the two limit plates, avoiding the problem of uneven bending quality caused by uneven upper and lower positions, and improving production quality.
2、该一种可以同时多根冷凝管折弯机器,通过连接板一带动冷凝器铜管向连接板一靠近,缩短两个连接板之间的距离,从而稳定将冷凝器铜管输送至两个压辊之间,启动驱动电机,从而使转轴带动转盘旋转,同时带动两个支臂旋转,促使两个压辊之间挤压冷凝器铜管形成偏移弯折,便于进行批量弯折作业,提高生产效率。2. This machine can bend multiple condenser tubes at the same time. It drives the condenser copper tube closer to the connecting plate through connecting plate 1, shortening the distance between the two connecting plates, thereby stably transporting the condenser copper tube to both sides. Between the two pressure rollers, start the drive motor, so that the rotating shaft drives the turntable to rotate, and at the same time drives the two supporting arms to rotate, causing the condenser copper tube to be squeezed between the two pressure rollers to form an offset bend, which facilitates batch bending operations. ,Increase productivity.
附图说明Description of the drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation of the present utility model. In the attached picture:
图1为本实用新型立体图;Figure 1 is a perspective view of the utility model;
图2为本实用新型底座的剖面右视图;Figure 2 is a cross-sectional right side view of the base of the utility model;
图3为本实用新型A的放大图;Figure 3 is an enlarged view of utility model A;
图4为本实用新型送料机构的剖面右视图;Figure 4 is a cross-sectional right side view of the feeding mechanism of the present utility model;
图5为本实用新型夹持机构的剖面顶视图。Figure 5 is a cross-sectional top view of the clamping mechanism of the present invention.
图中:1、底座;2、支柱;3、折弯组件;31、折弯机构;311、机槽;312、驱动电机;313、转轴;314、转盘;315、支臂一;316、支杆;317、支臂二;318、压辊;32、送料机构;321、限位臂;322、旋转电机;323、螺杆;324、前座;325、限位板;326、滑块一;327、连接板一;328、滑块二;329、连接板二;3210、滑槽;3211、弹簧;3212、滑板;3213、引导板;33、夹持机构;331、夹板一;332、底板;333、调节槽;334、液压杆;335、调节块;336、夹板二;4、冷凝器铜管。In the picture: 1. Base; 2. Support pillar; 3. Bending component; 31. Bending mechanism; 311. Machine slot; 312. Driving motor; 313. Rotating shaft; 314. Turntable; 315. Support arm one; 316. Support Rod; 317, support arm two; 318, pressure roller; 32, feeding mechanism; 321, limit arm; 322, rotating motor; 323, screw; 324, front seat; 325, limit plate; 326, slider one; 327 , connecting plate one; 328, slider two; 329, connecting plate two; 3210, chute; 3211, spring; 3212, slide plate; 3213, guide plate; 33, clamping mechanism; 331, splint one; 332, bottom plate; 333. Adjustment slot; 334. Hydraulic rod; 335. Adjustment block; 336. Plywood 2; 4. Condenser copper pipe.
实施方式Implementation
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example.
实施例Example
如图1-5所示,本实用新型提供了一种可以同时多根冷凝管折弯机器,包括底座1,设置在底座1后端的支柱2,设置在底座1上的冷凝器铜管4,以及设置在底座1上的折弯组件3,折弯组件3包括折弯机构31,支柱2上设置有送料机构32,送料机构32上设置有夹持机构33,折弯机构31包括机槽311,机槽311的内壁固定安装有驱动电机312,驱动电机312的输出端通过联轴器固定连接有转轴313的一端,转轴313的另一端上固定安装有转盘314,转盘314的圆心开设有圆孔,圆孔内设置有支臂一315,且支臂一315的底部与转轴313远离驱动电机312的一端固定连接,支臂一315的顶部依次固定连接有两个支杆316,两个支杆316远离支臂一315的一端上固定安装有支臂二317,两个支杆316的外壁分别活动套设有一个压辊318,送料机构32包括两个限位臂321,两个限位臂321的一端分别固定连接在支柱2的顶部两侧,且两个限位臂321之间固定安装有旋转电机322,旋转电机322的输出端通过联轴器固定连接有螺杆323的一端,两个限位臂321远离支柱2的一端上固定安装有前座324,螺杆323的另一端通过轴承转动连接在前座324的背面,两个限位臂321的顶部贴合有限位板325的底部,螺杆323的外壁螺纹套设有滑块一326,且螺杆323的外壁还活动套设有滑块二328,滑块一326和滑块二328均滑动连接在两个限位臂321之间,且滑块一326的顶部与限位板325的底部固定连接,滑块一326的底部和滑块一326的底部分别固定安装有连接板一327和连接板二329,旋转电机322带动螺杆323旋转从而输送冷凝器铜管4进行弯折工序。As shown in Figures 1-5, the utility model provides a machine that can bend multiple condenser tubes at the same time, including a base 1, a pillar 2 provided at the rear end of the base 1, and a condenser copper tube 4 provided on the base 1. And the bending component 3 is provided on the base 1. The bending component 3 includes a bending mechanism 31. The pillar 2 is provided with a feeding mechanism 32. The feeding mechanism 32 is provided with a clamping mechanism 33. The bending mechanism 31 includes a machine slot 311. A drive motor 312 is fixedly installed on the inner wall of the machine slot 311. The output end of the drive motor 312 is fixedly connected to one end of the rotating shaft 313 through a coupling. The other end of the rotating shaft 313 is fixedly installed with a turntable 314, and a circle is opened in the center of the turntable 314. hole, a support arm 315 is provided in the circular hole, and the bottom of the support arm 315 is fixedly connected to the end of the rotating shaft 313 away from the drive motor 312. The top of the support arm 315 is fixedly connected with two support rods 316 in turn. A second support arm 317 is fixedly installed on the end of the rod 316 away from the first support arm 315. A pressure roller 318 is movable on the outer wall of the two support rods 316. The feeding mechanism 32 includes two limit arms 321, and two limit arms 318. One end of the arm 321 is fixedly connected to both sides of the top of the pillar 2, and a rotating motor 322 is fixedly installed between the two limiting arms 321. The output end of the rotating motor 322 is fixedly connected to one end of the screw 323 through a coupling, and the two limiting arms 321 are fixedly connected to each other. A front seat 324 is fixedly installed on one end of the limit arm 321 away from the pillar 2. The other end of the screw rod 323 is rotationally connected to the back of the front seat 324 through a bearing. The tops of the two limit arms 321 fit the bottom of the limit plate 325. The threaded outer wall of 323 is provided with a sliding block 326, and the outer wall of the screw rod 323 is also provided with a sliding block 2 328. The sliding block 326 and the sliding block 2 328 are both slidingly connected between the two limiting arms 321, and The top of slider one 326 is fixedly connected to the bottom of limit plate 325. The bottom of slider one 326 and the bottom of slider one 326 are respectively fixedly installed with connecting plate one 327 and connecting plate two 329. The rotating motor 322 drives the screw 323 to rotate. Thereby, the condenser copper tube 4 is transported to the bending process.
在本实施例中,通过连接板二329带动冷凝器铜管4向连接板一327靠近,缩短两个连接板之间的距离,从而稳定将冷凝器铜管4输送至两个压辊318之间,启动驱动电机312,从而使转轴313带动转盘314旋转,同时带动两个支臂旋转,促使两个压辊318之间挤压冷凝器铜管4形成偏移弯折,便于进行批量弯折作业,提高生产效率。In this embodiment, the condenser copper tube 4 is driven toward the connecting plate one 327 through the second connecting plate 329, thereby shortening the distance between the two connecting plates, thereby stably transporting the condenser copper tube 4 to between the two pressure rollers 318. During this time, the driving motor 312 is started, so that the rotating shaft 313 drives the turntable 314 to rotate, and at the same time drives the two supporting arms to rotate, causing the condenser copper tube 4 to be squeezed between the two pressure rollers 318 to form an offset bend, which facilitates batch bending. operations and improve production efficiency.
实施例Example
如图1-5所示,在实施例一的基础上,本实用新型提供一种技术方案:优选的,连接板一327的正面开设有滑槽3210,滑槽3210的内壁滑动连接有滑板3212,且滑板3212的背面固定连接有弹簧3211的一端,弹簧3211的另一端固定连接在滑槽3210的内壁背面,滑板3212远离弹簧3211的一侧固定连接在连接板二329的背面,前座324的底部依次固定安装有两个引导板3213,弹簧3211的弹力推动滑板3212复位并恢复两个连接板之间的距离,从而继续恢复对冷凝器铜管4生产作业,夹持机构33包括夹板一331,夹板一331的顶部固定连接在连接板一327的底部一侧,夹板一331的底部固定安装有底板332,且底板332的顶部开设有调节槽333,调节槽333的内壁滑动连接有调节块335,底板332的左侧固定安装有液压杆334,且液压杆334的内杆活动贯穿至调节槽333的内壁,并与调节块335的一侧固定连接,调节块335的顶部固定安装有夹板二336,且夹板二336的顶部与连接板一327的底部贴合,夹持机构33的数量有两个,且另一个夹持机构33设置在连接板二329的底部,调节液压杆334的内杆伸缩,从而通过调节块335在调节槽333内滑动,继而带动夹板二336向夹板一331靠近,并对冷凝器铜管4进行排列夹持,支柱2的正面顶部开设有通孔,冷凝器铜管4的数量有三个,且各自的一端均设置在通孔内壁,三个冷凝器铜管4的另一端外壁依次夹持在夹板一331和夹板二336之间,三个冷凝器铜管4的夹持端继续活动贯穿两个引导板3213之间、两个压辊318之间,并沿着转盘314的顶部弯折延伸,两个压辊318之间挤压冷凝器铜管4形成偏移弯折。As shown in Figures 1-5, on the basis of Embodiment 1, the present utility model provides a technical solution: preferably, a chute 3210 is provided on the front of the connecting plate 327, and the inner wall of the chute 3210 is slidably connected with a sliding plate 3212 , and one end of the spring 3211 is fixedly connected to the back of the sliding plate 3212, and the other end of the spring 3211 is fixedly connected to the back of the inner wall of the chute 3210. The side of the sliding plate 3212 away from the spring 3211 is fixedly connected to the back of the connecting plate two 329, and the front seat 324 Two guide plates 3213 are fixedly installed at the bottom. The elastic force of the spring 3211 pushes the sliding plate 3212 to reset and restore the distance between the two connecting plates, thereby continuing to resume the production of the condenser copper tube 4. The clamping mechanism 33 includes a splint 331 , the top of the splint 331 is fixedly connected to the bottom side of the connecting plate 327, the bottom of the splint 331 is fixed with a bottom plate 332, and the top of the bottom plate 332 is provided with an adjustment groove 333, and the inner wall of the adjustment groove 333 is slidingly connected with an adjustment block. 335. A hydraulic rod 334 is fixedly installed on the left side of the bottom plate 332, and the inner rod of the hydraulic rod 334 movablely penetrates the inner wall of the adjustment slot 333, and is fixedly connected to one side of the adjustment block 335. A splint is fixedly installed on the top of the adjustment block 335. Two 336, and the top of the second clamping plate 336 is fit with the bottom of the connecting plate one 327. There are two clamping mechanisms 33, and another clamping mechanism 33 is provided at the bottom of the connecting plate two 329. Adjust the hydraulic rod 334 The inner rod expands and contracts, thereby sliding in the adjustment groove 333 through the adjustment block 335, and then drives the second splint 336 to approach the first splint 331, and arranges and clamps the condenser copper tube 4. There is a through hole on the front top of the pillar 2 to condense the There are three copper tubes 4 in the condenser, and one end of each is arranged on the inner wall of the through hole. The outer walls of the other ends of the three condenser copper tubes 4 are sequentially clamped between the splint one 331 and the splint two 336. The three condenser copper tubes 4 The clamped end of the tube 4 continues to move between the two guide plates 3213 and the two pressure rollers 318, and extends along the top of the turntable 314. The condenser copper tube 4 is squeezed between the two pressure rollers 318. Create offset bends.
在本实施例中,通过两个夹持机构33均对冷凝器铜管4进行稳定夹持,启动旋转电机322使螺杆323旋转并带动滑块一326沿着两个限位臂321之间向前移动,同时通过冷凝器铜管4夹持在两个夹持机构33上,从而对连接板一327和连接板二329之间形成刚性限位,同时通过连接板二329带动滑块二328沿着螺杆323进行移动,促使冷凝器铜管4的前端活动贯穿两个限位板325之间,避免上下位错位不齐导致弯折质量不一的问题,提高生产质量。In this embodiment, the condenser copper tube 4 is stably clamped by the two clamping mechanisms 33, and the rotating motor 322 is started to rotate the screw 323 and drive the slider 326 along the space between the two limiting arms 321. Move forward, and at the same time, it is clamped on the two clamping mechanisms 33 through the condenser copper tube 4, thereby forming a rigid limit between the first connecting plate 327 and the second connecting plate 329, and at the same time, the second connecting plate 329 drives the second slider 328 Moving along the screw 323 causes the front end of the condenser copper tube 4 to move between the two limiting plates 325, thereby avoiding the problem of uneven bending quality caused by uneven upper and lower positions, and improving production quality.
下面具体说一下该一种可以同时多根冷凝管折弯机器的工作原理,使用时,支柱2上的通孔连接前工序,将成型的冷凝器铜管4输送至折弯作业区域,使冷凝器铜管4依次排列进入夹板一331和夹板二336之间,根据冷凝器铜管4的口径从而调节液压杆334的内杆伸缩,从而通过调节块335在调节槽333内滑动,继而带动夹板二336向夹板一331靠近,并对冷凝器铜管4进行排列夹持,两个夹持机构33均对冷凝器铜管4进行稳定夹持,启动旋转电机322使螺杆323旋转并带动滑块一326沿着两个限位臂321之间向前移动,同时通过冷凝器铜管4夹持在两个夹持机构33上,从而对连接板一327和连接板二329之间形成刚性限位,同时通过连接板二329带动滑块二328沿着螺杆323进行移动,促使冷凝器铜管4的前端活动贯穿两个限位板325之间,避免上下位错位不齐导致弯折质量不一的问题,提高生产质量,此时调节连接板二329上的液压杆334,促使其内杆延伸解除对冷凝器铜管4的夹持,通过螺杆323继续旋转,从而使连接板二329带动冷凝器铜管4向连接板一327靠近,并通过滑板3212挤压弹簧3211进入滑槽3210内壁,缩短两个连接板之间的距离,从而稳定将冷凝器铜管4输送至两个压辊318之间,并沿着转盘314顶部平行延伸,此时人工扶握冷凝器铜管4的延伸端,避免自由晃动,启动驱动电机312,从而使转轴313带动转盘314旋转,同时带动两个支臂旋转,促使两个压辊318之间挤压冷凝器铜管4形成偏移弯折,弯折完毕后,连接板一327上的夹持机构33解除对冷凝器铜管4的夹持,并在旋转电机322反转的情况下向后带动两个连接板位移,此时弹簧3211的弹力推动滑板3212复位并恢复两个连接板之间的距离,从而继续沿用之前的操作,进行夹持输送弯折作业,便于进行批量弯折作业,提高生产效率。Let’s talk about the working principle of this machine that can bend multiple condenser tubes at the same time. When used, the through holes on the pillars 2 are connected to the pre-process, and the formed condenser copper tubes 4 are transported to the bending operation area to make the condensation The copper pipes 4 of the condenser are arranged sequentially between the first plywood 331 and the second plywood 336. According to the diameter of the condenser copper pipe 4, the inner rod of the hydraulic rod 334 is adjusted to expand and contract, thereby sliding in the adjustment groove 333 through the adjustment block 335, and then driving the plywood. Two 336 approaches the clamping plate 1 331 and arranges and clamps the condenser copper tube 4. Both clamping mechanisms 33 stably clamp the condenser copper tube 4. The rotating motor 322 is started to rotate the screw 323 and drive the slider. One 326 moves forward between the two limiting arms 321, and is clamped on the two clamping mechanisms 33 through the condenser copper tube 4, thereby forming a rigid limit between the connecting plate one 327 and the connecting plate two 329. position, and at the same time, the connecting plate 2 329 drives the slider 328 to move along the screw 323, prompting the front end of the condenser copper tube 4 to move through the two limit plates 325, so as to avoid uneven bending quality caused by uneven upper and lower positions. To solve the problem of improving production quality, at this time, adjust the hydraulic rod 334 on the second connecting plate 329 to cause the inner rod to extend and release the clamping of the condenser copper tube 4, and continue to rotate through the screw 323, so that the connecting plate 2 329 drives the The condenser copper tube 4 approaches the connecting plate 327, and squeezes the spring 3211 through the sliding plate 3212 into the inner wall of the chute 3210, shortening the distance between the two connecting plates, thereby stably transporting the condenser copper tube 4 to the two pressure rollers. 318 and extending parallel along the top of the turntable 314. At this time, manually hold the extended end of the condenser copper tube 4 to avoid free shaking, and start the drive motor 312, so that the rotating shaft 313 drives the turntable 314 to rotate, and at the same time drives the two supports. The arm rotates, causing the condenser copper tube 4 to be squeezed between the two pressure rollers 318 to form an offset bend. After the bending is completed, the clamping mechanism 33 on the connecting plate 327 releases the clamping of the condenser copper tube 4. And when the rotating motor 322 is reversed, the two connecting plates are driven backward to move. At this time, the elastic force of the spring 3211 pushes the sliding plate 3212 to reset and restore the distance between the two connecting plates, thereby continuing to use the previous operation for clamping. Conveying and bending operations facilitate batch bending operations and improve production efficiency.
Claims (6)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN122142148A (en) * | 2026-05-09 | 2026-06-05 | 张家港乔昇精密机械制造有限公司 | A heavy-duty pipe bending processing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN122142148A (en) * | 2026-05-09 | 2026-06-05 | 张家港乔昇精密机械制造有限公司 | A heavy-duty pipe bending processing device |
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