CN219964701U - Alkyd thinner paint blending and synthesizing kettle - Google Patents

Alkyd thinner paint blending and synthesizing kettle Download PDF

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Publication number
CN219964701U
CN219964701U CN202223506709.8U CN202223506709U CN219964701U CN 219964701 U CN219964701 U CN 219964701U CN 202223506709 U CN202223506709 U CN 202223506709U CN 219964701 U CN219964701 U CN 219964701U
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pushing
communicated
plug
alkyd
stirring
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魏宝全
耿学安
苗启义
苗春杰
李伟东
冯玉彬
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Qingdao Yanglinhong Chemical Co ltd
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Qingdao Yanglinhong Chemical Co ltd
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Abstract

The utility model discloses an alkyd thinner paint blending and synthesizing kettle which comprises a synthesizing kettle mechanism, wherein a viscous master batch feeding mechanism is assembled and communicated with a feeding end of the synthesizing kettle mechanism; the device comprises a material pipe which is communicated with a synthesis kettle mechanism, wherein a pushing plug assembly is communicated with the material pipe, an adaptive dispersing material assembly is communicated with the discharge end of the pushing plug assembly, and the discharge end of the pushing plug assembly is communicated with the feed end of the material pipe; the pushing plug assembly comprises a plug cylinder, a pushing plug plate is connected in a sliding manner in the plug cylinder, a pushing screw rod is connected to the pushing plug plate in a threaded manner, and a driving motor for driving the pushing screw rod to move back and forth is assembled and connected to the outer end of the plug cylinder; the plug cylinder is communicated with a pump material pipe; the dispersing material component comprises a steel material tray with a cavity inside, and a plurality of dispersing parts arranged at intervals are fixedly connected in the steel material tray and used for breaking and mixing. The mode adopts a material pushing back and forth mode to realize efficient and rapid feeding of the prepared thick master batch, is convenient to feed, and effectively improves the synthesis and preparation efficiency.

Description

Alkyd thinner paint blending and synthesizing kettle
Technical Field
The utility model belongs to the technical field of alkyd thinner processing, and particularly relates to an alkyd thinner paint blending and synthesizing kettle.
Background
The alkyd thinner is industrially mainly used as a thinner material for diluting processed paint in the paint production process, specifically, the alkyd thinner with higher fat solubility is required to be diluted in the paint production process, and the alkyd thinner is specifically added into a main material with high concentration according to a certain proportion.
In the process of synthesizing and processing paint, the master batch with high viscosity (master batch before dilution) is added according to the proportion in the process of synthesizing and producing, and particularly, when the amount of alkyd thinner is excessive, the alkyd thinner is uniformly mixed by adding the master batch.
However, since most of material kettles used in production workshops are general applicability kettles, how to add a material solution with high concentration into the kettles is not considered, for example, a synthetic kettle is disclosed in Chinese patent publication No. CN208727497U, and the main structure of the synthetic kettle comprises a kettle body, wherein a rotating shaft coaxial with the kettle body is arranged in the kettle body; the rotating shaft is fixedly provided with stirring blades and two steam dispersing discs which are coaxial with the stirring blades; the steam dispersing disc and the rotating shaft are internally provided with steam cavities which are communicated with each other; the steam cavity is connected with a steam inlet pipe through a rotary joint; a plurality of steam spray heads are arranged on the opposite surfaces of the two steam dispersion plates; and a scraping plate is also arranged in the kettle body. The kettle disclosed in the patent only solves the problem of material stirring.
However, in the process of preparing the alkyd thinner to produce the paint, the thick masterbatch needs to be pumped into a kettle, but is extremely difficult to pump based on the fact that materials are too thick, in the prior art, a pumping mode in a pipeline is adopted, the internal pressure of the pipeline is improved to push the materials, however, the amount of the added thick masterbatch is not large, the pipeline structure is complex, a pipeline valve needs to be closed during operation, and once the valve leaks air, the materials cannot be pushed smoothly.
Disclosure of Invention
Based on the background, the utility model aims to provide an alkyd thinner paint blending and synthesizing kettle.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the alkyd thinner paint blending synthesis kettle comprises a synthesis kettle mechanism, wherein a viscous master batch feeding mechanism is assembled and communicated with a feeding end of the synthesis kettle mechanism;
the viscous masterbatch feeding mechanism comprises a material pipe communicated with the synthesis kettle mechanism, a pushing plug assembly is communicated with the material pipe, an adaptive dispersing material assembly is communicated with the discharge end of the pushing plug mechanism, and the discharge end of the dispersing material assembly is communicated with the feed end of the material pipe;
the pushing plug assembly comprises a plug cylinder, a pushing plug plate is connected in a sliding manner in the plug cylinder, a pushing screw rod is connected to the pushing plug plate in a threaded manner, and a driving motor for driving the pushing screw rod to move back and forth is assembled and connected to the outer end of the plug cylinder;
the plug cylinder is communicated with a pump material pipe;
the dispersing material assembly comprises a steel material tray with a cavity inside, and a plurality of dispersing components which are arranged at intervals are fixedly connected in the steel material tray;
the dispersing component comprises an outer ring seat and an inner ring plate which are concentrically arranged, and a plurality of first dispersing structures are fixedly connected between the outer ring seat and the inner ring plate;
and a plurality of second dispersing structures are fixedly connected in the inner ring plate.
Preferably, a gap is formed between the outer ring seat and the inner ring plate, and a through hole is formed in the center of the inner ring plate;
the first dispersion structure includes a first triangular fin welded within the void.
Preferably, the second dispersion structure comprises a second triangular fin welded in the through hole;
the first triangular steel fins and the second triangular steel fins are vertically arranged.
Preferably, the left side of the top of the plug cylinder is communicated with a pump material pipe;
an exhaust pipe is communicated with the right side of the top of the plug cylinder; and the exhaust pipe is provided with an electromagnetic valve.
Preferably, the upper end and the lower end of the pushing plug plate are respectively and slidably connected with an inner sliding rod, the inner sliding rod comprises a horizontal sliding part which is slidably connected with the pushing plug plate, and two ends of the horizontal sliding part are uniformly and integrally formed with vertical parts which are fixedly connected on the inner side wall of the plug barrel.
Preferably, the synthesis kettle mechanism comprises a synthesis kettle;
and the synthesis kettle is provided with a blending and stirring assembly.
Preferably, the blending and stirring assembly comprises a stirring motor assembled and connected to the synthesis kettle;
the stirring motor is provided with a stirring shaft, the upper end of the stirring shaft is provided with an inner cover plate, and the top of the inner cover plate is provided with a through hole;
the stirring shaft penetrates through the penetrating hole, and the outer side wall of the inner cover plate is fixedly connected to the inner side wall of the synthesis kettle;
a plurality of large holes are formed in the top of the inner cover plate;
the lower end of the stirring shaft is fixedly connected with an upper clarifying material stirring part and a lower settling material stirring part respectively.
Preferably, the upper clarifying material stirring component comprises a plurality of corrugated plates distributed in an annular mode, and a plurality of stirring fin steel plates are welded on the outer side wall of each corrugated plate;
the inside wall of corrugated board is through first welded rod fixed connection on the lateral wall of (mixing) shaft.
Preferably, the transverse cross section of the corrugated board is arc-shaped;
the central angle of the corrugated board is 45 degrees.
Preferably, the lower sedimentation stirring part comprises a lower rotating steel ring, and a plurality of U-shaped steel sheets are welded on the lower rotating steel ring;
a second welding rod is fixedly connected to the lower rotary steel ring;
the second welding rod penetrates through the stirring shaft.
The utility model has the following beneficial effects:
1. realize in the master batch pump reaches the stopper section of thick bamboo, at this moment, in with initiator pump reaches the stopper section of thick bamboo, close the solenoid valve, at this moment, open driving motor, driving motor drive promotes the lead screw and constantly drives and promote the cock plate back and forth movement, in promoting the cock plate back and forth movement in-process, constantly promote in the cauldron with sticky master batch to it is reinforced to comparatively simple and convenient mode.
2. In the realization working process, under the round trip material that promotes the cock plate, the material constantly enters into steel charging tray, runs through from round trip between the dispersion components, specifically, runs through from round trip between first dispersion structure, the second dispersion structure, under the effect of first three angle steel wing, second three angle steel wing, not only realizes stirring thick material, simultaneously, realizes homogenizing thick material.
Because the material is pushed back and forth to move in the steel material tray, the materials are continuously further mixed under the action of the first triangular steel wing and the second triangular steel wing, the reaction degree is improved, and after the reaction is completed, a valve on a material pipe is opened to push the materials into a synthesis kettle mechanism for blending.
3. The corrugated board rotating at high speed is designed in a corrugated way, so that the corrugated board has higher stability and cannot deform under long-time operation when stirring thick materials. And moreover, the design of the stirring fin steel plate realizes that materials are fully stirred, thick materials are stirred up, and the blending effect is improved.
4. The U-shaped steel sheet design mode realizes that the settled materials are fully stirred, impacted and finely homogenized in the blending process, improves the blending yield and improves the homogenization efficiency. Specifically, in the working and blending process, part of materials settle at the bottom of the kettle, and the materials are fully blended under the action of a plurality of U-shaped steel sheets-lower rotating steel rings under the structural design.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained from the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present utility model;
FIG. 2 is a schematic view of a dispersion structure of a viscous masterbatch charging mechanism according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a dispersion structure of a dispersion member according to an embodiment of the present utility model;
FIG. 4 is a schematic structural diagram of a first and a second dispersion structures according to an embodiment of the present utility model;
FIG. 5 is a schematic view of a blending and stirring assembly according to an embodiment of the present utility model;
FIG. 6 is a schematic structural view of corrugated board and fin stirring steel plate in an embodiment of the present utility model;
FIG. 7 is a schematic view showing the structure of an upper clarified material agitation member and a lower settled material agitation member in the embodiment of the present utility model;
FIG. 8 is a schematic view of the structure of FIG. 1 at another view angle according to an embodiment of the present utility model;
fig. 9 is a schematic diagram of the structure of fig. 2 under another view angle according to an embodiment of the present utility model.
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that, in the embodiments of the present utility model, all directional indicators (such as up, down, left, right, front, and rear … …) are merely used to explain the relative positional relationship, movement, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are correspondingly changed.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
Example 1
1-9, an alkyd thinner paint blending and synthesizing kettle comprises a synthesizing kettle mechanism, wherein a feeding end of the synthesizing kettle mechanism is provided with a viscous master batch feeding mechanism; the synthesis kettle mechanism is used for preparing materials, the viscous master batch feeding mechanism is used for feeding the thick materials formed after the reaction with the initiator, and dispersing the coating glue and conveniently feeding the thick materials.
The specific structure of the viscous masterbatch feeding mechanism is as follows:
the viscous masterbatch charging mechanism comprises a material pipe 11 (a valve is assembled on the material pipe 11 in a conventional manner) which is communicated with the synthesis kettle mechanism, a pushing plug assembly 4 is communicated with the material pipe 11, an adaptive dispersing material assembly is communicated with the discharging end of the pushing plug mechanism, and the discharging end of the dispersing material assembly is communicated with the feeding end of the material pipe 11.
The pushing plug assembly 4 is used for pushing the sticky master batch, and has the following specific structure:
the pushing plug assembly 4 comprises a plug cylinder 41 [ the plug cylinder 41 is made of stainless steel, a cavity is formed in the plug cylinder 41, and a pump material pipe 11 is communicated with the left side of the top of the plug cylinder 41 in a conventional mode; an exhaust pipe (not shown) is communicated with the right side of the top of the plug cylinder 41; the electromagnetic valve is assembled and connected on the pump material pipe 11 and the exhaust pipe.
The plug cylinder 41 is in sliding connection with a pushing plug plate 43 (the pushing plug plate 43 is abutted against the inner wall of the plug cylinder 41), the pushing plug plate 43 is in threaded connection with a pushing screw rod 44, meanwhile, in order to increase the movement stability of the pushing plug plate 43, the upper end and the lower end of the pushing plug plate 43 are respectively in sliding connection with an inner sliding rod 431, the inner sliding rod 431 comprises a horizontal sliding part in sliding connection with the pushing plug plate 43, and two ends of the horizontal sliding part are uniformly and integrally formed with vertical parts fixedly connected to the inner side wall of the plug cylinder 41.
The outer end of the plug cylinder 41 is provided with a driving motor 42 for driving a pushing screw 44 to move back and forth; in the conventional manner, the driving motor 42 is mounted on the right side wall of the plug 41, and the output shaft of the driving motor 42 is rotatably connected to the right side wall of the plug 41, and correspondingly, the right side wall of the plug 41 is mounted with an adaptive sealing bearing. The output shaft of the drive motor 42 is coupled to the push screw 44 in a conventional manner.
In the working process, the pump material pipe 11 is pumped into the plug cylinder 41, at the moment, the initiator is pumped into the plug cylinder 41, the electromagnetic valve is closed, at the moment, the driving motor 42 is opened (the driving motor 42 adopts a reciprocating rotary motor), the driving motor 42 drives the pushing screw 44 to continuously drive the pushing plug plate 43 to reciprocate, and in the reciprocating motion process of the pushing plug plate 43, the viscous master batch is continuously pushed into the kettle to be fed in a simpler and more convenient mode (after the jelly is formed, the materials are difficult to stir by adopting structures such as stirring paddles).
In the working process, in order to avoid insufficient reaction caused by thick materials comprising materials, the above-mentioned dispersing material component refines and disperses the master batch uniformly. The method is as follows
The dispersing material component comprises a steel material tray 3 with a cavity inside, and a plurality of dispersing parts 31 which are arranged at intervals are fixedly connected in the steel material tray 3; the dispersing member 31 comprises an outer ring seat 311 and an inner ring plate 313 which are concentrically arranged, and a plurality of first dispersing structures are fixedly connected between the outer ring seat 311 and the inner ring plate 313; a plurality of second dispersing structures are fixedly connected in the inner ring plate 313.
Specifically, a gap is formed between the outer ring seat 311 and the inner ring plate 313, and a through hole is formed in the center of the inner ring plate 313; the first dispersion structure includes a first triangular fin 312 welded within the void. The second dispersion structure includes a second triangular fin 314 welded in the through hole; the first and second triangular fins 312 and 314 are vertically disposed therebetween.
In the working process, under the reciprocating pushing of the pushing plug plate 43, the materials continuously enter the steel tray 3 and pass through the dispersing parts 31 in a reciprocating manner, specifically pass through the first dispersing structure and the second dispersing structure in a reciprocating manner, and under the action of the first triangular steel wing 312 and the second triangular steel wing 314, not only are the thick materials stirred, but also the thick materials are homogenized and thinned.
Because the material is pushed back and forth to move in the steel tray 3, the materials are continuously mixed under the action of the first triangular steel fins 312 and the second triangular steel fins 314, the reaction degree is improved, and after the reaction is completed, the valve on the material pipe 11 is opened to push the materials into the synthesis kettle mechanism for blending.
Simultaneously, the pushing mode is adopted to conveniently feed the thick master batch.
Example 2
As shown in fig. 1 to 9, in this embodiment, based on the structure of embodiment 1, the above-mentioned synthesis kettle mechanism includes a synthesis kettle 1 in order to improve the blending effect.
The synthesis kettle 1 is provided with a blending and stirring assembly 2. The specific structure of the blending and stirring assembly 2 is as follows:
the mixing and stirring assembly 2 comprises a stirring motor 21 assembled and connected on the synthesis kettle 1, which is the same as the existing mixing and stirring mechanism; the stirring motor 21 is provided with a stirring shaft.
In the blending process, in order to avoid that the master batch is fed from one position, so that the local concentration is too large and is difficult to be dispersed rapidly to form a wrapper, the upper end of the stirring shaft is provided with an inner cover plate A, and the top of the inner cover plate A is provided with a through hole; the stirring shaft penetrates through the through hole, and the outer side wall of the inner cover plate A is fixedly connected to the inner side wall of the synthesis kettle 1.
Meanwhile, a plurality of big material holes B are formed in the top of the inner cover plate A; first falls on an inner cover plate A (the inner cover plate A is in a curved surface shape with the convex surface upwards), and is added from a large material hole B in a dispersed manner along the curved surface shape. This mode realizes realizing with comparatively simple structure with the material dispersion reinforced to realize that the masterbatch adds with more slowly, too fast the adding can't dilute fast at all in the cauldron, and form caking, parcel phenomenon easily.
Example 3
As shown in fig. 1 to 9, in this embodiment, based on the structure of embodiment 2, in order to improve the blending effect, the lower end of the stirring shaft is fixedly connected with an upper clarified material stirring member 22 and a lower settled material stirring member 23, respectively. The upper clarifying material stirring part 22 and the lower settling material stirring part 23 respectively stir the clarifying position of the solution system and stir more positions of the settling materials.
The upper clarified material agitation member 22 includes a plurality of corrugated plates 221 annularly distributed (the transverse cross-sectional shape of the corrugated plates 221 is arc-shaped; the central angle of the corrugated plates 221 is 45 degrees.).
Meanwhile, a plurality of fin stirring steel plates 222 are welded on the outer side wall of the corrugated plate 221; the inner side wall of the corrugated plate 221 is fixedly connected to the outer side wall of the stirring shaft through a first welding rod.
In the working process, the corrugated plate 221 rotating at a high speed is designed to be corrugated, so that the corrugated plate 221 has higher stability and cannot deform under long-time operation when stirring the thick materials. And, the design of the stirring fin steel plate 222 can fully stir the materials, stir the thick materials, and improve the blending effect.
The lower sedimentation stirring part 23 comprises a lower rotating steel ring 231, and a plurality of U-shaped steel tablets 232 are welded on the lower rotating steel ring 231; a second welding rod is fixedly connected to the lower rotary steel ring 231; the second welding rod penetrates through the stirring shaft.
The U-shaped steel tablet 232 design mode is adopted, so that the settled materials are fully stirred, impacted and finely homogenized in the blending process, the blending yield is improved, and the homogenization efficiency is improved. Specifically, during the working and blending process, part of the materials settle at the bottom of the kettle, and the materials are fully blended under the action of the plurality of U-shaped steel sheets 232-lower rotating steel rings 231 under the structural design.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that the utility model is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the utility model.

Claims (10)

1. The alkyd thinner paint blending synthesis kettle is characterized by comprising a synthesis kettle mechanism, wherein a viscous master batch feeding mechanism is assembled and communicated with a feeding end of the synthesis kettle mechanism;
the viscous masterbatch feeding mechanism comprises a material pipe communicated with the synthesis kettle mechanism, a pushing plug assembly is communicated with the material pipe, an adaptive dispersing material assembly is communicated with the discharge end of the pushing plug assembly, and the discharge end of the dispersing material assembly is communicated with the feed end of the material pipe;
the pushing plug assembly comprises a plug cylinder, a pushing plug plate is connected in a sliding manner in the plug cylinder, a pushing screw rod is connected to the pushing plug plate in a threaded manner, and a driving motor for driving the pushing screw rod to move back and forth is assembled and connected to the outer end of the plug cylinder;
the plug cylinder is communicated with a pump material pipe;
the dispersing material assembly comprises a steel material tray with a cavity inside, and a plurality of dispersing components which are arranged at intervals are fixedly connected in the steel material tray;
the dispersing component comprises an outer ring seat and an inner ring plate which are concentrically arranged, and a plurality of first dispersing structures are fixedly connected between the outer ring seat and the inner ring plate;
and a plurality of second dispersing structures are fixedly connected in the inner ring plate.
2. The alkyd thinner paint mixing and synthesizing kettle according to claim 1, wherein a gap is formed between the outer ring seat and the inner ring plate, and a through hole is formed in the center of the inner ring plate;
the first dispersion structure includes a first triangular fin welded within the void.
3. The alkyd thinner paint formulation tank of claim 2 wherein the second dispersion structure comprises a second triangular fin welded within a through hole;
the first triangular steel fins and the second triangular steel fins are vertically arranged.
4. The alkyd thinner paint mixing and synthesizing kettle according to claim 1, wherein a pump pipe is communicated with the left side of the top of the plug cylinder;
an exhaust pipe is communicated with the right side of the top of the plug cylinder; and the exhaust pipe is provided with an electromagnetic valve.
5. The alkyd thinner paint mixing and synthesizing kettle according to claim 2, wherein the upper end and the lower end of the pushing plug plate are respectively and slidably connected with an inner sliding rod, the inner sliding rod comprises a horizontal sliding part which is slidably connected with the pushing plug plate, and two ends of the horizontal sliding part are uniformly and integrally formed with vertical parts which are fixedly connected with the inner side wall of the plug cylinder.
6. The alkyd thinner paint formulation tank of any one of claims 1-5, wherein the tank mechanism comprises a tank;
and the synthesis kettle is provided with a blending and stirring assembly.
7. The alkyd thinner paint formulation tank of claim 6, wherein the formulation stirring assembly comprises a stirring motor assembled and connected to the tank;
the stirring motor is provided with a stirring shaft, the upper end of the stirring shaft is provided with an inner cover plate, and the top of the inner cover plate is provided with a through hole;
the stirring shaft penetrates through the penetrating hole, and the outer side wall of the inner cover plate is fixedly connected to the inner side wall of the synthesis kettle;
a plurality of large holes are formed in the top of the inner cover plate;
the lower end of the stirring shaft is fixedly connected with an upper clarifying material stirring part and a lower settling material stirring part respectively.
8. The alkyd thinner paint mixing and synthesizing kettle according to claim 7, wherein the upper clarifying material stirring component comprises a plurality of corrugated plates distributed in a ring shape, and a plurality of stirring fin steel plates are welded on the outer side walls of the corrugated plates;
the inside wall of corrugated board is through first welded rod fixed connection on the lateral wall of (mixing) shaft.
9. The alkyd thinner paint formulation and synthesis kettle according to claim 8, wherein the corrugated board has an arc-shaped transverse cross-section;
the central angle of the corrugated board is 45 degrees.
10. The alkyd thin paint mixing and synthesizing kettle according to claim 7, wherein the lower sedimentation stirring component comprises a lower rotating steel ring, and a plurality of U-shaped steel sheets are welded on the lower rotating steel ring;
a second welding rod is fixedly connected to the lower rotary steel ring;
the second welding rod penetrates through the stirring shaft.
CN202223506709.8U 2022-12-28 2022-12-28 Alkyd thinner paint blending and synthesizing kettle Active CN219964701U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223506709.8U CN219964701U (en) 2022-12-28 2022-12-28 Alkyd thinner paint blending and synthesizing kettle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223506709.8U CN219964701U (en) 2022-12-28 2022-12-28 Alkyd thinner paint blending and synthesizing kettle

Publications (1)

Publication Number Publication Date
CN219964701U true CN219964701U (en) 2023-11-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223506709.8U Active CN219964701U (en) 2022-12-28 2022-12-28 Alkyd thinner paint blending and synthesizing kettle

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