CN219958253U - Counter module of wire harness crimping die - Google Patents
Counter module of wire harness crimping die Download PDFInfo
- Publication number
- CN219958253U CN219958253U CN202321365579.2U CN202321365579U CN219958253U CN 219958253 U CN219958253 U CN 219958253U CN 202321365579 U CN202321365579 U CN 202321365579U CN 219958253 U CN219958253 U CN 219958253U
- Authority
- CN
- China
- Prior art keywords
- wire harness
- bluetooth chip
- crimping die
- counter module
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000002788 crimping Methods 0.000 title claims abstract description 43
- 238000004891 communication Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000006698 induction Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Abstract
The utility model discloses a counter module of a wire harness crimping die, which comprises a shell, wherein the shell is fixedly arranged on the wire harness crimping die, a Bluetooth chip, a Hall sensor and a battery which are respectively and electrically connected with the Bluetooth chip are arranged in the shell, and a magnet matched with the Hall sensor is arranged on a sliding block of the wire harness crimping die; the Hall sensor converts the detected magnetic field signal into a level signal and sends the level signal to the Bluetooth chip, and the Bluetooth chip counts according to the received level signal; the Bluetooth chip is in communication connection with the server through an antenna, and the Bluetooth chip transmits counting data to the server. The counter module of the utility model adopts the Hall sensor to receive signals by magnetic induction and then sends the signals to the Bluetooth chip for counting, and transmits the working times to the server by wireless transmission, thus being capable of automatically realizing data recording and statistics, avoiding manual on-site handshaking for statistics and improving timeliness.
Description
Technical Field
The utility model relates to the technical field of wire harness crimping, in particular to a counter module of a wire harness crimping die.
Background
Only part of manufacturer equipment in the wire harness processing industry has a counting function, and most of the equipment indirectly converts the number of times of using the terminal wire harness crimping die by counting the used crimping equipment.
The utility model of China patent CN201620839928.3 discloses a counting device of a wire harness terminal crimping die, which is characterized in that the counting device is arranged on a wire harness terminal crimping die, but the counting device adopts a magnetic drive type mechanical counter, and the counting device has the following defects: the manual statistics of the crimping times is also needed for analysis, the on-site handsheet statistics is needed, the workload is large, and the information is easy to lose.
Disclosure of Invention
The utility model aims to solve the technical problems of improving the counting means of the existing wire harness terminal crimping die, realizing the special die special frequency real-time monitoring of the wire harness crimping die, and identifying the utilization rate of different dies. To solve the above problems, a counter module of a wire harness crimping die is provided.
The object of the utility model is achieved in the following way:
the counter module of the wire harness crimping die comprises a shell, wherein the shell is fixedly arranged on the wire harness crimping die, a Bluetooth chip, a Hall sensor and a battery which are respectively and electrically connected with the Bluetooth chip are arranged in the shell, and a magnet matched with the Hall sensor is arranged on a sliding block of the wire harness crimping die; the Hall sensor converts the detected magnetic field signal into a level signal and sends the level signal to the Bluetooth chip, and the Bluetooth chip counts according to the received level signal; the Bluetooth chip is in communication connection with the server through an antenna, and the Bluetooth chip transmits counting data to the server.
The server is connected with a remote terminal device through a wireless network.
The Bluetooth chip is of a model number NRF52832.
The shell comprises an upper shell and a lower shell which are buckled with each other, a mounting hole is formed in the outer side of the wire harness crimping die, and the lower shell is fixedly mounted on the mounting hole.
The battery is of a model CR2032.
The utility model has the beneficial effects that: compared with the prior art, the counter module is arranged on the wire harness crimping die, so that special frequency statistics of the wire harness crimping die can be realized, the counter module adopts the Hall sensor to receive signals through magnetic induction and then sends the signals to the Bluetooth chip for counting, and the working frequency is transmitted to the server through wireless transmission, so that data recording and statistics can be automatically realized, manual on-site handshaking statistics data is not needed, and timeliness is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of a wire harness crimping die after the counter module of the present utility model is mounted.
Fig. 2 is a schematic view of the structure of the wire harness crimping die of the present utility model (including a magnet).
Fig. 3 is a schematic circuit diagram of a counter module according to the present utility model.
Fig. 4 is a schematic diagram of a housing structure of the counter module according to the present utility model.
Fig. 5 is a schematic diagram of a second housing structure of the counter module according to the present utility model.
Fig. 6 is an outline view (without a slider) of the wire harness crimping die of the present utility model.
Wherein, 1-casing, 2-slider, 3-magnet, 4-upper casing, 5-lower casing, 6-pencil crimping mould, 7 are the mounting hole.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the utility model. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
As shown in fig. 1, the utility model discloses a counter module of a wire harness crimping die, which is used for counting an automobile wire harness stamping die and comprises a shell 1, wherein the shell 1 is fixedly arranged on a wire harness crimping die 6.
As shown in fig. 3, a bluetooth chip, a hall sensor and an electronic battery which are respectively and electrically connected with the bluetooth chip are arranged in the shell 1, and a magnet 3 matched with the hall sensor is arranged on the sliding block 2 of the wire harness crimping die 6; the Hall sensor converts the detected magnetic field signal into a level signal and sends the level signal to the Bluetooth chip, and the Bluetooth chip counts according to the received level signal; the Bluetooth chip is in communication connection with the server through an antenna, and the Bluetooth chip transmits counting data to the server.
The server is connected with a remote terminal device through a wireless network. The terminal equipment comprises a computer, a mobile phone or a tablet and the like.
The Bluetooth chip is of a model number NRF52832.
As shown in fig. 4 and 5, the housing 1 includes an upper housing 4 and a lower housing 5 which are fastened to each other, and this structure is convenient to install and detach, and has high mechanical structural stability; as shown in fig. 2 and 6, a mounting hole 7 is formed on the outer side of the wire harness crimping die, and the lower housing 5 is fixedly mounted on the mounting hole 7.
The model of the electronic battery is CR2032, and the utility model adopts electronic power supply and has low power consumption.
The working principle of the utility model is as follows: the wire harness crimping die provided with the counter module is fixed on a crimping machine, a stamping device of the crimping machine drives a sliding block 2 to punch up and down (the stamping device is positioned above the sliding block 2 and can move up and down, the sliding block is pressed down when moving down, the sliding block moves up when moving up), a mounting hole 7 is formed in the outer side of the wire harness crimping die, a magnet 3 is adsorbed on the sliding block 2, the counter module is driven to work once in every up and down stamping cycle, a Hall sensor converts a detected magnetic field signal into a level signal and sends the level signal to a Bluetooth chip, and the Bluetooth chip counts according to the received level signal; the Bluetooth chip is in communication connection with the server through an antenna, and the Bluetooth chip transmits counting data to the server. The server is connected with the remote terminal equipment through a wireless network, and transmits data information into the remote terminal equipment, so that special real-time dynamic monitoring of the special die is realized, and the operation efficiency is improved.
The remote terminal equipment realizes the setting of the critical point of the compression joint times of the die through the die counting and performs preventive maintenance on the die according to the data analysis, so that the failure rate and the downtime of the die can be reduced.
According to the utility model, the counter module is arranged on the wire harness crimping die, so that statistics of special times of the wire harness crimping die can be realized, the counter module adopts the Hall sensor to receive signals through magnetic induction and then sends the signals to the Bluetooth chip for counting, and the working times are transmitted to the server through wireless transmission, so that data recording and statistics can be automatically realized, manual on-site handshaking statistics data is not needed, and timeliness is improved.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several changes and modifications can be made without departing from the general inventive concept, and these should also be regarded as the scope of the utility model.
Claims (5)
1. A counter module of wire harness crimping die, its characterized in that: the counter module comprises a shell (1), wherein the shell (1) is fixedly arranged on a wire harness crimping die (6), a Bluetooth chip, a Hall sensor and a battery which are respectively and electrically connected with the Bluetooth chip are arranged in the shell (1), and a magnet (3) matched with the Hall sensor is arranged on a sliding block (2) of the wire harness crimping die (6); the Hall sensor converts the detected magnetic field signal into a level signal and sends the level signal to the Bluetooth chip, and the Bluetooth chip counts according to the received level signal; the Bluetooth chip is in communication connection with the server through an antenna, and the Bluetooth chip transmits counting data to the server.
2. The counter module of the wire harness crimping die of claim 1, wherein: the server is connected with a remote terminal device through a wireless network.
3. The counter module of the wire harness crimping die of claim 1, wherein: the Bluetooth chip is of a model number NRF52832.
4. The counter module of the wire harness crimping die of claim 1, wherein: the shell (1) comprises an upper shell (4) and a lower shell (5) which are buckled with each other, a mounting hole (7) is formed in the outer side of the wire harness crimping die, and the lower shell (5) is fixedly mounted on the mounting hole (7).
5. The counter module of the wire harness crimping die of claim 1, wherein: the battery is of a model CR2032.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321365579.2U CN219958253U (en) | 2023-05-31 | 2023-05-31 | Counter module of wire harness crimping die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321365579.2U CN219958253U (en) | 2023-05-31 | 2023-05-31 | Counter module of wire harness crimping die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219958253U true CN219958253U (en) | 2023-11-03 |
Family
ID=88556913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321365579.2U Active CN219958253U (en) | 2023-05-31 | 2023-05-31 | Counter module of wire harness crimping die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219958253U (en) |
-
2023
- 2023-05-31 CN CN202321365579.2U patent/CN219958253U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |