CN219947325U

CN219947325U - Plane rubberizing machine

Info

Publication number: CN219947325U
Application number: CN202321187728.0U
Authority: CN
Inventors: 郑文聪; 陈大古
Original assignee: Tnos Xiamen Technology Co ltd
Current assignee: Tnos Xiamen Technology Co ltd
Priority date: 2023-05-17
Filing date: 2023-05-17
Publication date: 2023-11-03
Anticipated expiration: 2033-05-17

Abstract

The utility model provides a plane rubberizing machine, which comprises an electric box and frame mechanism plates symmetrically arranged on the upper end surface of the electric box, wherein a feeding mechanism, a rear material pressing roller mechanism, a material pulling mechanism, a bubble-expelling compression roller mechanism, a front material pressing plate mechanism and a transition guide roller mechanism are arranged between the frame mechanism plates from back to front; the product patch provided by the utility model has stable quality and good consistency, the operation efficiency is improved, the operation safety is ensured, and the utilization rate of materials is improved.

Description

Plane rubberizing machine

Technical Field

The utility model mainly relates to the technical field of chip mounters, in particular to a plane rubberizing machine.

Background

Along with the attenuation and even disappearance of domestic population bonus, domestic living cost is continuously increased, enterprise production labor cost is continuously increased, enterprise profit-making space is continuously compressed, and automation, intellectualization and digitization are the directions of future development of enterprises; with the continuous improvement of the quality requirements of the patch products, the existing process operation mode cannot meet the requirements of the product market in terms of quality requirements, and process improvement is required, otherwise, the product market share is reduced.

The prior racket film patch manufacturing process operation mode has the following defects: the operation efficiency is low, the product quality is unstable, cpk is less than 1.33, the operation skill dependence on staff is high, the staff operation intensity is high, and the like, and in order to realize the safety and stability in the process of the product, the failure risk of the product is reduced, the surface mounting technology must be improved and perfected.

Disclosure of Invention

In order to solve the above-mentioned problems in the background art, the present utility model provides a planar rubberizing machine.

The utility model adopts the following technical scheme: the utility model provides a plane rubberizing machine, includes electric box and symmetrical frame mechanism board of installing at electric box up end, be provided with feed mechanism, back swager roller mechanism, material pulling mechanism, bubble expelling compression roller mechanism, preceding swager plate mechanism and transition deflector roll mechanism before from the back between the frame mechanism board, be provided with feeding mechanism above the electric box, be provided with mobilizable positioning mechanism on the feeding mechanism, positioning mechanism location is fixed with the racket, positioning mechanism with transition deflector roll mechanism cooperation is to the racket paster.

Preferably, the feeding mechanism is provided with a hand-expanding shaft, the outer wall of the hand-expanding shaft is fixed with a roller with a patch, and the hand-expanding shaft is fixed at the rear side of the frame mechanism plate.

Preferably, the transition guide roller mechanism comprises a fixed plate, an air cylinder, a moving plate, square flange linear bearings, a pressure spring, deep groove ball bearings and a sponge foaming heat preservation pipe, wherein the fixed plate is fixed at the front side position between the frame mechanism plates, the air cylinder is fixed at the upper end of the fixed plate, an output shaft of the air cylinder is connected with the upper end face of the moving plate, the square flange linear bearings are symmetrically arranged at the left side and the right side of the moving plate, the deep groove ball bearings are symmetrically arranged at the two ends of the sponge foaming heat preservation pipe, the lower ends of the flange linear bearings are fixedly connected with the shafts of the deep groove ball bearings which extend outwards, the pressure spring is wrapped on the outer wall of a telescopic rod of the square flange linear bearings, and the fixed plate is provided with symmetrical round flange linear bearings, and the lower ends of the round flange linear bearings are connected with the moving plate.

Preferably, a connecting plate is fixed at the rear end of the fixing plate, and symmetrical wire binding fixing seats are arranged at the upper end of the connecting plate.

Preferably, a vertical pasting graduated scale is arranged at the rear side of the air cylinder.

Preferably, the feeding mechanism comprises a fixed seat, a sliding rail, a sliding block, a stepping motor, a synchronous wheel and a synchronous belt, wherein the sliding rail, the sliding block, the stepping motor, the synchronous wheel and the synchronous belt are arranged on the fixed seat, the X-axis hand sliding table and the Y-axis hand sliding table are fixed on the upper end of the sliding block, the sliding block is in sliding connection with the sliding rail in a sliding manner, the X-axis hand sliding table is fixed on the upper end of the sliding block, the positioning mechanism is arranged on the Y-axis hand sliding table, the stepping motor is fixed in a cavity of the fixed seat, the output shaft of the stepping motor is connected with the synchronous wheel, the synchronous belt is arranged on the outer wall of the synchronous wheel, and the synchronous belt is matched with the sliding block.

Preferably, the side end of the fixing seat is provided with symmetrical photoelectric switches and shoulder photoelectric switch mounting grooves, the photoelectric switches are symmetrically arranged at two ends of the shoulder photoelectric switch mounting grooves, one end, close to the photoelectric switches, of the sliding block is outwards extended to form a baffle, and the baffle is in intermittent fit with the symmetrical photoelectric switches.

Preferably, the positioning mechanism comprises a positioning plate, a top plate, side plates and a positioning clamping seat, wherein the positioning plate is fixed at the upper end of the Y-axis hand-operated sliding table, the top plate is fixed at the rear side of the upper end face of the positioning plate, the side plates are symmetrically fixed at the left side and the right side of the upper end face of the positioning plate, the positioning clamping seat is fixed at the front side of the upper end face of the positioning plate, and the positioning clamping seat is used for fixing the rod part of the racket.

Preferably, the upper end of the positioning plate is provided with a transverse adhesive graduated scale, and the graduated scale is positioned at the lower side of the symmetrical side plates and used for measuring the distance between the side plates.

Preferably, the upper end face of the electric box is fixed with a vertical touch screen control box, and the front end face of the electric box is fixed with a control console.

Compared with the prior art, the utility model has the beneficial effects that:

1. the film patch quality of the product is stable, the consistency is good, the operation efficiency is improved, the operation safety is ensured, and the utilization rate of materials is improved.

2. The hand expanding shaft of the feeding mechanism ensures the uniformity and consistency of stress of materials in the traction process, ensures the realization of dimensional accuracy control of products in the continuous processing process, and ensures the stability of the product size.

3. The precise linear guide rail sliding block of the feeding mechanism is attached to the working table surface of the equipment, so that hidden danger of product quality fluctuation and instability caused by downward acting force generated during acting is prevented, the feeding movement position is controlled through a photoelectric switch, and the position is adjusted through a X, Y shaft manual sliding table.

4. The top plate, the side plates and the positioning clamping seat of the positioning mechanism are used for positioning a product to be processed, so that the product is ensured not to have any position deviation in the processing process, and the product quality is ensured to be stable.

The utility model will be explained in detail below with reference to the drawings and specific embodiments.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic illustration of a transition guide roller mechanism of the present utility model;

FIG. 3 is a schematic illustration of a feed mechanism of the present utility model;

fig. 4 is a schematic view of the positioning mechanism of the present utility model.

In the figure: 1. a frame mechanism plate; 2. a material pulling mechanism; 3. a transition guide roller mechanism; 4. a front pressing plate mechanism; 5. a feeding mechanism; 51. a hand expansion shaft; 6. a bubble-expelling press roller mechanism 7 and a rear press roller mechanism; 8. a feeding mechanism; 9. a positioning mechanism; 10. an electric box; 11. a vertical touch screen control box; 12. a racket; 13. a console;

31. a fixing plate; 311. a connecting plate; 312. binding the wire fixing seat; 32. a cylinder; 33. a circular flange linear bearing; 34. a moving plate; 35. a square flange linear bearing; 36. a pressure spring; 37. deep groove ball bearings; 38. a sponge foaming heat-preserving pipe; 39. vertically sticking a graduated scale;

81. a slide rail; 82. a slide block; 83. a stepping motor; 84. an optoelectronic switch; 85. a synchronizing wheel, 86, a timing belt; 87. a shouldered photoelectric switch mounting groove; 88. x-axis hand-operated sliding table; 89. y-axis hand-operated sliding table;

91. a positioning plate; 92. a top plate; 93. a side plate; 94. positioning a clamping seat; 95. and transversely sticking a graduated scale.

Detailed Description

In order that the utility model may be more fully understood, a more particular description of the utility model will be rendered by reference to the appended drawings, in which several embodiments of the utility model are illustrated, but which may be embodied in different forms and are not limited to the embodiments described herein, which are, on the contrary, provided to provide a more thorough and complete disclosure of the utility model.

It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, and the terms used herein in this description of the utility model are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, with the term "and/or" as used herein including any and all combinations of one or more of the associated listed items.

Embodiment one:

referring to the accompanying drawings 1-4, a plane rubberizing machine comprises an electric box 10 and a frame mechanism plate 1 symmetrically arranged on the upper end face of the electric box 10, wherein a feeding mechanism 5, a rear material pressing roller mechanism 7, a material pulling mechanism 2, a bubble-expelling press roller mechanism 6, a front material pressing plate mechanism 4 and a transition guide roller mechanism 3 are arranged between the frame mechanism plates 1 from back to front, a feeding mechanism 8 is arranged on the electric box 10, a movable positioning mechanism 9 is arranged on the feeding mechanism 8, a racket 12 is fixedly positioned by the positioning mechanism 9, and the positioning mechanism 9 and the transition guide roller mechanism 3 are matched to patch the racket 12.

Referring to fig. 1, the feeding mechanism 5 is provided with a hand-expanding shaft 51, the outer wall of the hand-expanding shaft 51 is fixed with a roller with a patch, the hand-expanding shaft 51 is fixed at the rear side of the frame mechanism plate 1, so that the uniformity and consistency of stress of materials in the traction process are ensured, the realization of dimensional accuracy control of products in the continuous processing process is ensured, and the stability of the product size is ensured.

Referring to fig. 1 and 2, the transition guide roller mechanism 3 includes a fixing plate 31, an air cylinder 32, a moving plate 34, square flange linear bearings 35, a compression spring 36, deep groove ball bearings 37 and a sponge foaming thermal insulation pipe 38, the fixing plate 31 is fixed at the front side position between the frame mechanism plates 1, the air cylinder 32 is fixed at the upper end of the fixing plate 31, an output shaft of the air cylinder is connected with the upper end surface of the moving plate 34, square flange linear bearings 35 are symmetrically installed at the left and right sides of the moving plate 34, the deep groove ball bearings 37 are symmetrically installed at two ends of the sponge foaming thermal insulation pipe 38, the lower ends of the flange linear bearings are fixedly connected with the shafts extending outwards of the deep groove ball bearings 37, the compression spring 36 is wrapped on the outer wall of a telescopic rod of the square flange linear bearings 35, the fixing plate 31 is provided with symmetrical round flange linear bearings 33, the lower ends of the round flange linear bearings are tightly connected with the moving plate 34, the patches are guided, the patches are guaranteed to be tightly contacted with the racket 12, and the pasting effect is improved.

Referring to fig. 1 and 2, a connecting plate 311 is fixed at the rear end of the fixing plate 31, and a symmetrical wire fixing seat 312 is mounted at the upper end of the connecting plate 311 for fixing the guide and the air pipe.

Referring to fig. 1 and 2, a vertical adhesive scale 39 is mounted on the rear side of the air cylinder 32 for measuring the pushing distance of the air cylinder 32.

Referring to fig. 1 and 3, the feeding mechanism 8 includes a fixed seat, a sliding rail 81, a sliding block 82, a stepper motor 83, a synchronizing wheel 85, a synchronous belt 86, an X-axis hand sliding table 88 and a Y-axis hand sliding table 89 which are disposed on the fixed seat, the fixed seat is fixed on the upper end surface of the electric box 10, the sliding block 82 is slidably connected with the sliding rail 81, the X-axis hand sliding table 88 is fixed on the upper end of the sliding block 82, the Y-axis hand sliding table 89 is fixed on the upper end of the X-axis hand sliding table 88, the positioning mechanism 9 is disposed on the Y-axis hand sliding table 89, the stepper motor 83 is fixed in a cavity of the fixed seat, an output shaft of the stepper motor 83 is connected with the synchronizing wheel 85, the synchronous belt 86 is disposed on the outer wall of the synchronizing wheel 85, and the synchronous belt 86 is matched with the sliding block 82; through structures such as a sliding rail 81, a sliding block 82, a stepping motor 83, a synchronous wheel 85, a synchronous belt 86 and the like, the positioning device is attached to a working table of the device, hidden dangers of product quality fluctuation and instability caused by downward acting force generated during acting are prevented, and the position of a positioning plate 91 of the positioning mechanism 9 is adjusted through a X, Y shaft hand-operated sliding table 89.

Referring to fig. 1 and 3, symmetrical photoelectric switches 84 and shoulder photoelectric switches 84 mounting slots 87 are provided at the side ends of the fixing base, the photoelectric switches 84 are symmetrically mounted at two ends of the shoulder photoelectric switches 84 mounting slots 87, a baffle plate is extended outwards from one end of the slider 82 near the photoelectric switches 84, the baffle plate is intermittently matched with the symmetrical photoelectric switches 84, and the position of the slider 82 is detected by the photoelectric switches 84, so that the moving distance can be controlled and falling can be prevented.

Referring to fig. 1 and 4, the positioning mechanism 9 includes a positioning plate 91, a top plate 92, side plates 93 and a positioning clamping seat 94, the positioning plate 91 is fixed at the upper end of the Y-axis hand sliding table 89, the top plate 92 is fixed at the rear side of the upper end surface of the positioning plate 91, the side plates 93 are symmetrically fixed at the left and right sides of the upper end surface of the positioning plate 91, the positioning clamping seat 94 is fixed at the front side of the upper end surface of the positioning plate 91, the positioning clamping seat 94 is used for fixing the shaft part of the racket 12, and the product to be processed is positioned through the top plate 92, the side plates 93 and the positioning clamping seat 94, so that no position offset occurs in the processing process of the product, and the stability of the product quality is ensured.

Referring to fig. 1 and 4, a lateral adhesive scale 95 is disposed at the upper end of the positioning plate 91, and the scale is disposed at the lower side of the symmetrical side plates 93 for measuring the distance between the side plates 93.

Referring to fig. 1, a vertical touch screen control box 11 is fixed on the upper end surface of the electric box 10, and a console 13 is fixed on the front end surface thereof.

The implementation principle of the planar rubberizing machine of the first embodiment of the utility model is as follows:

when in use, the roller with the film is arranged on the hand expanding shaft 51, and the film passes through the rear pressing roller mechanism 7, the pulling mechanism 2, the bubble-expelling pressing roller mechanism 6 and the front pressing plate mechanism 4 from the roller and is arranged at the front pressing plate mechanism 4; placing the racket 12 on a positioning plate 91 of a positioning mechanism 9, enabling the top of the racket 12 to be in contact with a top plate 92, fixing the side end of the racket 12 by a side plate 93, fixing the rod part of the racket 12 on a positioning clamping seat 94, starting a stepping motor 83, driving a synchronous wheel 85 to rotate by the stepping motor 83 to drive a synchronous belt 86 to move, driving a sliding block 82 to move by the synchronous belt 86, and driving an X-axis hand-operated sliding table 88 and a Y-axis hand-operated sliding table 89 to move by the sliding block 82 so as to drive the positioning plate 91 and the racket 12 to move; when the baffle plate of the sliding block 82 is arranged at the photoelectric switch 84, the synchronous motor is stopped and reversed, so that the racket 12 is reset, meanwhile, the air cylinder 32 pushes the moving plate 34 to move, the moving plate 34 pushes the square flange linear bearing 35 downwards, so that the sponge foam heat-insulating pipe 38 and the racket 12 are pushed to clamp the rubber sheet, the racket 12 moves, the rubber sheet correspondingly moves with the racket 12, the pressure spring 36 pushes the sponge foam heat-insulating pipe 38 to enable the rubber sheet to be adhered to the racket 12, the racket 12 moves out, the baffle plate of the sliding block 82 contacts with the other photoelectric switch 84, the synchronous motor stops rotating, and the air cylinder 32 resets and pulls the moving plate 34 and the sponge foam heat-insulating pipe 38 to reset;

when the film position of the racket 12 is checked, the X-axis and Y-axis positions of the positioning plate 91 can be adjusted through the X-axis hand sliding table 88 and the Y-axis hand sliding table 89, so that the film precision is ensured.

While the utility model has been described above with reference to the accompanying drawings, it will be apparent that the utility model is not limited to the embodiments described above, but is intended to be within the scope of the utility model, as long as such insubstantial modifications are made by the method concepts and technical solutions of the utility model, or the concepts and technical solutions of the utility model are applied directly to other occasions without any modifications.

Claims

1. The utility model provides a plane rubberizing machine, includes electric box (10) and symmetrical frame mechanism board (1) of installing at electric box (10) up end, its characterized in that: the automatic racket feeding device is characterized in that a feeding mechanism (5), a rear pressing roller mechanism (7), a pulling mechanism (2), a bubble-expelling pressing roller mechanism (6), a front pressing plate mechanism (4) and a transition guide roller mechanism (3) are arranged between the frame mechanism plates (1) from back to front, a feeding mechanism (8) is arranged on the electric box (10), a movable positioning mechanism (9) is arranged on the feeding mechanism (8), a racket (12) is fixedly positioned by the positioning mechanism (9), and the positioning mechanism (9) is matched with the transition guide roller mechanism (3) to form a paster on the racket (12).

2. A flat surface coating machine according to claim 1, characterized in that: the feeding mechanism (5) is provided with a hand-expanding shaft (51), a roller with a patch is fixed on the outer wall of the hand-expanding shaft (51), and the hand-expanding shaft (51) is fixed on the rear side of the frame mechanism plate (1).

3. A flat surface coating machine as claimed in claim 2, wherein: the transition guide roller mechanism (3) comprises a fixed plate (31), an air cylinder (32), a moving plate (34), square flange linear bearings (35), pressure springs (36), deep groove ball bearings (37) and a sponge foaming heat preservation pipe (38), wherein the fixed plate (31) is fixed at the front side position between the frame mechanism plates (1), the air cylinder (32) is fixed at the upper end of the fixed plate (31), an output shaft of the air cylinder is connected with the upper end face of the moving plate (34), square flange linear bearings (35) are symmetrically arranged at the left side and the right side of the moving plate (34), the deep groove ball bearings (37) are symmetrically arranged at two ends of the sponge foaming heat preservation pipe (38), the lower ends of the flange linear bearings are fixedly connected with shafts of the deep groove ball bearings (37) which extend outwards, the pressure springs (36) are wrapped on the outer walls of telescopic rods of the square flange linear bearings (35), and the fixed plate (31) is provided with symmetrical circular flange linear bearings (33), and the lower ends of the telescopic rods are connected with the moving plate (34).

4. A flat surface coating machine according to claim 3, characterized in that: the rear end of the fixing plate (31) is fixedly provided with a connecting plate (311), and the upper end of the connecting plate (311) is provided with symmetrical binding fixing seats (312).

5. A flat surface coating machine as in claim 4, wherein: a vertical pasting graduated scale (39) is arranged at the rear side of the air cylinder (32).

6. A flat surface coating machine according to claim 1 or 5, characterized in that: feeding mechanism (8) are including fixing base and slide rail (81) that sets up on the fixing base, slider (82), step motor (83), synchronizing wheel (85), synchronous belt (86), X axle hand sliding table (88) and Y axle hand sliding table (89), the fixing base is fixed at electronic box (10) up end, slider (82) with slide rail (81) sliding connection, X axle hand sliding table (88) are fixed in slider (82) upper end, Y axle hand sliding table (89) are fixed X axle hand sliding table (88) upper end, positioning mechanism (9) set up on Y axle hand sliding table (89), step motor (83) are fixed in the fixing base cavity, step motor (83) output shaft connection synchronizing wheel (85), synchronous belt (86) set up synchronizing wheel (85) outer wall, synchronous belt (86) with slider (82) cooperation.

7. A flat surface coating machine as in claim 6, wherein: the side end of the fixing seat is provided with symmetrical photoelectric switches (84) and shoulder photoelectric switches (84) mounting grooves (87), the photoelectric switches (84) are symmetrically mounted at two ends of the shoulder photoelectric switches (84) mounting grooves (87), one end, close to the photoelectric switches (84), of the sliding block (82) is outwards extended to form a baffle, and the baffle is in intermittent fit with the symmetrical photoelectric switches (84).

8. A flat surface coating machine as in claim 7, wherein: positioning mechanism (9) are including locating plate (91), roof (92), curb plate (93) and location cassette (94), locating plate (91) are fixed Y hand slip table (89) upper end, roof (92) are fixed locating plate (91) up end rear side, curb plate (93) symmetry are fixed locating plate (91) up end left and right sides, location cassette (94) are fixed in locating plate (91) up end front side, location cassette (94) are fixed the pole portion of racket (12).

9. A flat surface coating machine as in claim 8, wherein: the upper end of the positioning plate (91) is provided with a transverse adhesive graduated scale (95), and the graduated scale is positioned at the lower side of the symmetrical side plates (93) and used for measuring the distance between the side plates (93).

10. A flat surface coating machine as in claim 9, wherein: the upper end face of the electric box (10) is fixed with a vertical touch screen control box (11), and the front end face of the electric box is fixed with a control console (13).