CN219946669U - Aerated concrete autoclaved kettle - Google Patents
Aerated concrete autoclaved kettle Download PDFInfo
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- CN219946669U CN219946669U CN202320316007.9U CN202320316007U CN219946669U CN 219946669 U CN219946669 U CN 219946669U CN 202320316007 U CN202320316007 U CN 202320316007U CN 219946669 U CN219946669 U CN 219946669U
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- tube
- water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000001914 filtration Methods 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000002699 waste material Substances 0.000 claims abstract description 10
- 238000001179 sorption measurement Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 8
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 9
- 238000007599 discharging Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Filtration Of Liquid (AREA)
Abstract
The utility model relates to the technical field of concrete processing, in particular to an aerated concrete autoclave which comprises an autoclave body, wherein a plurality of groups of liquid discharge ports are arranged at the bottom end of the autoclave body, a filtering mechanism is arranged at the bottom end of a drainage tube, a liquid outlet pipe is arranged at the bottom end of the filtering mechanism, and a water storage mechanism is connected at the bottom end of the liquid outlet pipe; the filter mechanism comprises a filter pipe, wherein the inner wall of the filter pipe is sequentially provided with two groups of filter screen plates and one group of activated carbon adsorption plates from top to bottom, and the filter holes on the filter screen plates are sequentially reduced from top to bottom; the water storage mechanism comprises a water storage tank and a water pipe, the water inlet end of the water pipe is connected with the bottom end of the liquid outlet pipe, the other end of the water pipe is connected with a high-pressure pump, and the other end of the high-pressure pump is connected with the water inlet of the water storage tank. The utility model is convenient for filtering, recycling and reutilizing the condensed water generated during working, avoiding resource waste, reducing environmental pollution, and simultaneously, the filtering mechanism is convenient for disassembly and assembly, convenient for replacement and improves the filtering efficiency.
Description
Technical Field
The utility model relates to the technical field of concrete processing, in particular to an aerated concrete autoclave.
Background
The autoclave is also called a steam curing kettle and an autoclave, and is a large-sized pressure vessel with huge volume and heavy weight. The autoclave has very wide application, is widely applied to the autoclaved curing of building materials such as aerated concrete blocks, concrete pipe piles and the like, and completes the hydrothermal reaction in the autoclave.
The Chinese patent with the publication number of CN214925499U discloses an aerated concrete autoclave, which drives a sliding block to move through a driving component, so that the sliding block drives a connecting rod to move, the connecting rod drives a connecting part to move, and the connecting part drives an autoclave cover to move, thereby realizing the opening and closing of an autoclave body, saving manpower and facilitating operation. The positioning component can fix the position of the sliding block, so that the autoclave cover is firmer when in an open state.
However, the above disclosed solution has the following disadvantages: in the working process of the existing aerated concrete autoclaved kettle, a large amount of condensed water is generated in the heating and cooling stages, and is generally directly discharged, so that a large amount of waste water is wasted in discharging, the accumulated water at the bottom of the autoclaved kettle is more, normal overhaul of the autoclaved kettle by workers is interfered, and impurities on partial concrete can be doped in the condensed water, so that environmental pollution can be caused.
Disclosure of Invention
The utility model aims to solve the problems in the background art and provides an aerated concrete autoclave.
The technical scheme of the utility model is as follows: the aerated concrete autoclave comprises an autoclave body, wherein a plurality of groups of liquid discharge ports are arranged at the bottom end of the autoclave body, a drainage tube is arranged outside the liquid discharge ports and positioned at the bottom end of the autoclave body, a filtering mechanism is arranged at the bottom end of the drainage tube, a liquid outlet pipe is arranged at the bottom end of the filtering mechanism, and a water storage mechanism is connected at the bottom end of the liquid outlet pipe;
the filter mechanism comprises a filter pipe, wherein the inner wall of the filter pipe is sequentially provided with two groups of filter screen plates and one group of activated carbon adsorption plates from top to bottom, and the filter holes on the filter screen plates are sequentially reduced from top to bottom; the water storage mechanism comprises a water storage tank and a water pipe, the water inlet end of the water pipe is connected with the bottom end of the liquid outlet pipe, the other end of the water pipe is connected with a high-pressure pump, and the other end of the high-pressure pump is connected with the water inlet of the water storage tank.
Preferably, an electric valve is arranged at the joint of the drainage tube and the filter tube.
Preferably, the top end edge and the bottom end edge of the filter tube, the bottom end edge of the drainage tube and the top end edge of the liquid outlet tube are provided with mounting plates, and two adjacent groups of mounting plates are connected through fastening bolts.
Preferably, a flowmeter is arranged at the joint of the liquid outlet pipe and the water pipe.
Preferably, the filter screen plate cleaning device further comprises a cleaning mechanism, the cleaning mechanism comprises a motor and a rotating rod, the motor is arranged on the side wall of the filter tube, the transmission of the output end of the motor is connected with a rotating shaft, the rotating rod is rotationally connected with the middle parts of the two groups of filter screen plates, one end of the rotating shaft, far away from the motor, is connected with the bottom end of the rotating rod through a transmission mechanism, and a stirring brush is arranged on the side wall of the rotating rod, and the bottom end of the stirring brush is in contact with the top end of the filter screen plate.
Preferably, the transmission mechanism is composed of two groups of bevel gears which are in meshed connection, a waterproof box is arranged outside the transmission mechanism, and the waterproof box is arranged at the bottom end of one group of filter screen plates with smaller filter holes.
Preferably, the side wall of the filter tube is also provided with a discharge tube, the discharge tube corresponds to the filter screen plate, an electromagnetic valve is arranged on the discharge tube, the outside of the discharge tube is provided with a waste collecting box, and the side wall of the filter tube is provided with a waste collecting box.
Compared with the prior art, the technical scheme provided by the utility model has the following beneficial technical effects: the utility model can filter condensed water through the filtering mechanism, and can recycle and store the filtered water for standby through the water storage mechanism, thereby avoiding resource waste and environmental pollution caused by direct discharge; the filter screen plate on the filtering mechanism can be cleaned regularly through the cleaning mechanism, so that the influence of the filtered impurities on the filtering effect caused by blocking of the filtering holes is avoided; through the setting of a plurality of groups of drainage tubes and electric valve, be convenient for respectively put into use corresponding filter mechanism, conveniently dismantle filter mechanism that filter effect is not up to standard, change or overhaul, filter recovery work to the comdenstion water simultaneously and need not pause, work efficiency is higher.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the connection between the drainage tube and the filtering mechanism of the present utility model;
FIG. 3 is a schematic view of the installation of the cleaning mechanism and the filtering mechanism of the present utility model;
fig. 4 is a schematic view of the internal structure of the filtering mechanism of the present utility model.
Reference numerals: 1. an autoclave body; 101. a drainage tube; 2. an electric valve; 3. a filter tube; 301. a filter screen plate; 302. an activated carbon adsorption plate; 303. a discharge pipe; 304. an electromagnetic valve; 305. a waste collection box; 4. a motor; 401. a rotating shaft; 402. a rotating rod; 403. stirring the brush; 5. a liquid outlet pipe; 501. a flow meter; 6. a water storage tank; 601. a high pressure pump; 602. a water pipe.
Detailed Description
Example 1
As shown in fig. 1 and 2, the aerated concrete autoclave provided by the utility model comprises an autoclave body 1, wherein a plurality of groups of liquid discharge ports are arranged at the bottom end of the autoclave body 1, a drainage tube 101 is arranged outside the liquid discharge ports and positioned at the bottom end of the autoclave body 1, a filtering mechanism is arranged at the bottom end of the drainage tube 101, a liquid outlet pipe 5 is arranged at the bottom end of the filtering mechanism, and a water storage mechanism is connected at the bottom end of the liquid outlet pipe 5;
as shown in fig. 2 to 4, the filtering mechanism comprises a filtering pipe 3, wherein the inner wall of the filtering pipe 3 is provided with two groups of filtering net plates 301 and one group of activated carbon adsorption plates 302 from top to bottom in sequence, and the filtering holes on the filtering net plates 301 are reduced from top to bottom in sequence; the water storage mechanism comprises a water storage tank 6 and a water pipe 602, the water inlet end of the water pipe 602 is connected with the bottom end of the liquid outlet pipe 5, the other end of the water pipe 602 is connected with a high-pressure pump 601, and the other end of the high-pressure pump 601 is connected with a water inlet of the water storage tank 6;
further, the electric valve 2 is arranged at the joint of the drainage tube 101 and the filter tube 3, so that a plurality of groups of drainage tubes 101 and corresponding filter mechanisms are conveniently controlled to be put into use in different time periods, and the filter mechanisms are conveniently overhauled or replaced;
furthermore, the top end edge and the bottom end edge of the filter tube 3, the bottom end edge of the drainage tube 101 and the top end edge of the liquid outlet tube 5 are respectively provided with a mounting disc, and two adjacent groups of mounting discs are connected through fastening bolts, so that the filter tube 3 is convenient to detach from between the drainage tube 101 and the liquid outlet tube 5 for maintenance or replacement, and the interference of failure of a filter mechanism on condensate water recovery is avoided;
further, the connection part of the liquid outlet pipe 5 and the water pipe 602 is provided with a flowmeter 501, so that the flow rate of condensate water passing through the filtering mechanism is conveniently observed through the flowmeter 501, and accordingly, the servo maintenance of the filtering mechanism is judged.
In this embodiment, open the electric valve 2 valve port on the drainage tube 101 of phase interval through the controller for the filter mechanism of phase interval goes into use, condensed water in the autoclave body 1 enters into filter tube 3 along drainage tube 101, filter step by step through filter screen 301, make large granule impurity filtered out, can dispel tiny impurity and peculiar smell through activated carbon adsorption plate 302 again, water after filtering enters into water pipe 602 along drain pipe 5 through flowmeter 501, start the water in the high-pressure pump 601 with water pipe 602 and carry the storage water tank 6, can supply the staff to use, avoid direct emission to cause the pollution, avoid extravagant, when flowmeter 501 detects the rivers of passing through not up to standard, can transmit the monitoring data to the controller, electric valve 2 valve port on the corresponding drainage tube 101 of controller after data processing closes, then filter recovery of condensed water is carried out to electric valve 2 valve port on other group drainage tube 101 that will not put into use, the staff can take off the corresponding filter tube 3 of flowmeter 501 of flow and change and examine and repair, reduce the interference, promote condensate water recycling efficiency.
Example two
As shown in fig. 2 to 4, compared with the first embodiment, the aerated concrete autoclave provided by the utility model further comprises a cleaning mechanism, wherein the cleaning mechanism comprises a motor 4 and a rotating rod 402, the motor 4 is arranged on the side wall of the filter tube 3, the output end of the motor 4 is in transmission connection with a rotating shaft 401, the rotating rod 402 is in rotation connection with the middle parts of two groups of filter screen plates 301, one end of the rotating shaft 401, which is far away from the motor 4, is connected with the bottom end of the rotating rod 402 through a transmission mechanism, a stirring brush 403 is arranged on the side wall of the rotating rod 402, and the bottom end of the stirring brush 403 is in contact with the top end of the filter screen plates 301.
Further, the transmission mechanism is composed of two groups of bevel gears which are in meshed connection, a waterproof box is arranged outside the transmission mechanism, and the waterproof box is arranged at the bottom end of one group of filter screen plates 301 with smaller filter holes;
further, a discharging pipe 303 is further installed on the side wall of the filter pipe 3, the discharging pipe 303 corresponds to the filter screen 301, an electromagnetic valve 304 is arranged on the discharging pipe 303, and a waste collecting box 305 is arranged on the outer portion of the discharging pipe 303 and located on the side wall of the filter pipe 3.
In this embodiment, the motor 4 is started through the controller to drive the rotating shaft 401 to rotate, the rotating rod 402 is enabled to rotate under the action of the transmission mechanism, the stirring brush 403 is driven to rotate along the filter screen 301, the filtered impurities are stirred, the impurities are prevented from blocking the filter holes to interfere with the filtration of condensed water, the valve port of the electromagnetic valve 304 is opened through the controller, the stirred impurities can fall into the waste collection box 305 along the discharge pipe 303 to be collected, and the impurities can be taken out by opening the door body on the waste collection box 305.
Working principle: condensed water can be filtered through the filtering mechanism, and the filtered water can be recovered and stored for standby through the water storage mechanism, so that resource waste and environmental pollution caused by direct discharge are avoided; the filter screen 301 on the filtering mechanism can be cleaned regularly through the cleaning mechanism, so that the influence of the filtered impurities on the filtering effect caused by blocking of the filtering holes is avoided; through the setting of a plurality of groups of drainage tubes 101 and electric valve 2, be convenient for put into service respectively corresponding filter mechanism, conveniently dismantle filter mechanism that filter effect is not up to standard, change or overhaul, filter recovery work to the comdenstion water simultaneously and need not pause, work efficiency is higher.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.
Claims (7)
1. The aerated concrete autoclave comprises an autoclave body (1), wherein a plurality of groups of liquid discharge ports are arranged at the bottom end of the autoclave body (1), and the aerated concrete autoclave is characterized in that a drainage tube (101) is arranged at the bottom end of the autoclave body (1) outside the liquid discharge ports, a filtering mechanism is arranged at the bottom end of the drainage tube (101), a liquid outlet pipe (5) is arranged at the bottom end of the filtering mechanism, and a water storage mechanism is connected at the bottom end of the liquid outlet pipe (5);
the filter mechanism comprises a filter pipe (3), wherein the inner wall of the filter pipe (3) is provided with two groups of filter screen plates (301) and one group of activated carbon adsorption plates (302) from top to bottom in sequence, and the filter holes on the filter screen plates (301) are reduced from top to bottom in sequence; the water storage mechanism comprises a water storage tank (6) and a water pipe (602), the water inlet end of the water pipe (602) is connected with the bottom end of the liquid outlet pipe (5), the other end of the water pipe (602) is connected with a high-pressure pump (601), and the other end of the high-pressure pump (601) is connected with the water inlet of the water storage tank (6).
2. An aerated concrete autoclave according to claim 1, characterized in that an electrically operated valve (2) is arranged at the junction of the drainage tube (101) and the filter tube (3).
3. The aerated concrete autoclave of claim 1, wherein the top and bottom edges of the filter tube (3), the bottom edge of the drain tube (101) and the top edge of the drain tube (5) are provided with mounting plates, and two adjacent groups of mounting plates are connected by a fastening bolt.
4. An aerated concrete autoclave according to claim 1, characterized in that a flow meter (501) is arranged at the junction of the outlet pipe (5) and the water pipe (602).
5. The aerated concrete autoclave of claim 1, further comprising a cleaning mechanism, wherein the cleaning mechanism comprises a motor (4) and a rotating rod (402), the motor (4) is arranged on the side wall of the filter tube (3), the output end of the motor (4) is in transmission connection with a rotating shaft (401), the rotating rod (402) is in rotation connection with the middle parts of the two groups of filter screen plates (301), one end of the rotating shaft (401) away from the motor (4) is connected with the bottom end of the rotating rod (402) through a transmission mechanism, a stirring brush (403) is arranged on the side wall of the rotating rod (402), and the bottom end of the stirring brush (403) is in contact with the top ends of the filter screen plates (301).
6. An aerated concrete autoclave according to claim 5, wherein the transmission mechanism is formed by two sets of bevel gears which are in meshed connection, a waterproof box is arranged outside the transmission mechanism, and the waterproof box is arranged at the bottom end of a set of filter screen plates (301) with smaller filter holes.
7. The aerated concrete autoclave of claim 5, wherein the side wall of the filter tube (3) is further provided with a discharge tube (303), the discharge tube (303) corresponds to the filter screen plate (301), an electromagnetic valve (304) is arranged on the discharge tube (303), the discharge tube (303) is arranged outside, and a waste collection box (305) is arranged on the side wall of the filter tube (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320316007.9U CN219946669U (en) | 2023-02-24 | 2023-02-24 | Aerated concrete autoclaved kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320316007.9U CN219946669U (en) | 2023-02-24 | 2023-02-24 | Aerated concrete autoclaved kettle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219946669U true CN219946669U (en) | 2023-11-03 |
Family
ID=88551893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320316007.9U Active CN219946669U (en) | 2023-02-24 | 2023-02-24 | Aerated concrete autoclaved kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219946669U (en) |
-
2023
- 2023-02-24 CN CN202320316007.9U patent/CN219946669U/en active Active
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