CN219945949U - Flange assembly fixture - Google Patents

Flange assembly fixture Download PDF

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Publication number
CN219945949U
CN219945949U CN202321664752.9U CN202321664752U CN219945949U CN 219945949 U CN219945949 U CN 219945949U CN 202321664752 U CN202321664752 U CN 202321664752U CN 219945949 U CN219945949 U CN 219945949U
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China
Prior art keywords
flange
plate
adapter
adjusting module
adjusting unit
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CN202321664752.9U
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Chinese (zh)
Inventor
王晓楠
陈国政
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Haikeshong Manufacturing Intelligent Technology Qingdao Co ltd
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Haikeshong Manufacturing Intelligent Technology Qingdao Co ltd
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Abstract

The utility model discloses a flange assembly fixture, which comprises: the workbench is provided with a first pose adjusting module and a second pose adjusting module; the first pose adjusting module comprises a multi-link hydraulic rod and a fixed bracket which are fixedly connected, and the fixed bracket is fixedly connected with the movable flange; the second pose adjusting module comprises a horizontal adjusting unit and a rotation adjusting unit, and the rotation adjusting unit is fixed on the horizontal adjusting unit; a static flange is arranged on the rotary adjusting unit; and an adapter is arranged on the movable flange or the static flange. According to the utility model, the first pose adjusting module and the second pose adjusting module are arranged, so that the static flange and the movable flange are adjusted in six degrees of freedom, the assembly efficiency is improved, and meanwhile, the adapters with different shapes are arranged, so that the boundary recognition with higher efficiency can be realized.

Description

Flange assembly fixture
Technical Field
The utility model relates to the technical field of machining, in particular to a flange assembly fixture.
Background
During the manufacture and assembly of large mechanical products, it is often necessary to measure the relative position between the components. When the component size is large, it is difficult to establish an accurate measurement reference in a large space and to achieve rapid field measurement. For example, in the case sectional assembly of large-scale equipment such as rocket, missile, fan, etc., the quick and accurate butt joint of the flange plate needs to be realized, thereby ensuring the accurate mutual position relationship of each section of case. The traditional assembly scheme mainly judges the mutual positions through manual experience, and measures the installation deviation through manual measurement means such as calipers, and the measurement accuracy and efficiency of the traditional assembly scheme are difficult to improve.
In summary, a flange assembly fixture is needed to solve the above-mentioned problems in the prior art.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides a flange assembly fixture, which solves the problems of low efficiency and high cost in the existing middle flange butt joint process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a flange assembly fixture, comprising:
the workbench is provided with a first pose adjusting module and a second pose adjusting module;
the first pose adjusting module comprises a multi-link hydraulic rod and a fixed bracket which are fixedly connected, and the fixed bracket is fixedly connected with the movable flange;
the second pose adjusting module comprises a horizontal adjusting unit and a rotation adjusting unit, and the rotation adjusting unit is fixed on the horizontal adjusting unit; a static flange is arranged on the rotary adjusting unit;
and an adapter is arranged on the movable flange or the static flange.
In some embodiments of the present utility model, the workbench comprises an installation space and an operation table top, the bottom of the first pose adjusting module is fixed in the installation space, the top of the first pose adjusting module is exposed out of the operation table top, and the second pose adjusting module is fixedly arranged on the operation table top.
In some embodiments of the utility model, the fixing bracket comprises a plurality of supporting frames and connecting plates; the support frames are distributed and fixed on the connecting plate in a rectangular shape; the shape of the top of the supporting frame is matched with the shape of the side wall of the movable flange; the support frame is clamped with the movable flange; the top of the multi-connection hydraulic rod is fixedly connected with the connecting plate.
In some embodiments of the utility model, the horizontal adjustment unit comprises a first displacement plate and a second displacement plate slidingly connected; the first displacement plate is in sliding connection with the operation table top; the first displacement plate slides along the X axis relative to the operation table top; the second displacement plate slides along the Y axis relative to the operation table surface.
In some embodiments of the utility model, the rotation adjustment unit is fixed to a top of the second displacement plate; the rotation adjusting unit comprises a first roller and a second roller which are symmetrically arranged; the first roller and the second roller are both in contact with the side wall of the static flange.
In some embodiments of the utility model, the end of the static flange is provided with a first flange plate; the end part of the movable flange is provided with a second flange plate; the first flange plate and the second flange plate are respectively provided with a flange hole; in the assembly process, the first flange plate is connected with the second flange plate; the adapter is located on the first flange plate or the second flange plate.
In some embodiments of the utility model, the adapter comprises a first adapter and a second adapter, the first adapter being secured to the first flange plate or the second flange plate; the second adapter is secured within the flange aperture.
In some embodiments of the utility model, the first adapter is a bent structure with a plurality of magnets thereon; the number of the first adapters is a plurality, and the first adapters are adsorbed on the edge of the first flange plate or the second flange plate at equal intervals.
In some embodiments of the utility model, the second adapter is a block structure, and the second adapter is fixedly connected with the flange hole.
In some embodiments of the present utility model, a plurality of marking points are provided on each of the first adapter and the second adapter.
Compared with the prior art, the technical scheme of the utility model has the following technical effects:
according to the utility model, the first pose adjusting module and the second pose adjusting module are arranged, so that the static flange and the movable flange are adjusted in six degrees of freedom, the assembly efficiency is improved, and meanwhile, the adapters with different shapes are arranged, so that the boundary recognition with higher efficiency can be realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of the flange assembling tool according to the embodiment of the present utility model.
Fig. 2 is a schematic structural diagram of the first displacement adjustment module according to an embodiment of the present utility model.
Fig. 3 is a schematic structural diagram of the second displacement adjustment module according to an embodiment of the present utility model.
Fig. 4 is a schematic structural view of the static flange according to the embodiment of the present utility model.
Fig. 5 is a schematic structural diagram of the static flange according to the second embodiment of the present utility model.
Fig. 6 is a schematic structural diagram of the first adapter according to an embodiment of the present utility model.
Reference numerals: 100. a work table; 110. an operating table; 120. an installation space; 200. a movable flange; 210. a first flange plate; 300. a static flange; 310. a second flange plate; 320. a flange hole; 400. a fixed bracket; 410. a connecting plate; 420. a support frame; 500. a multi-connection hydraulic rod; 610. a level adjustment unit; 611. a first displacement plate; 612. a second displacement plate; 620. a rotation adjusting unit; 621. a first roller; 622. a second drum; 710. a first adapter; 720. a second adapter.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the terms "mounted," "connected," and "coupled" are to be construed broadly, as well as, for example, fixedly coupled, detachably coupled, or integrally coupled, unless otherwise specifically indicated and defined. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. In the description of the above embodiments, particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
Referring to fig. 1, a flange assembling tool includes:
a table 100 mounted with a first pose adjustment module and a second pose adjustment module;
the first pose adjusting module comprises a multi-link hydraulic rod 500 and a fixed bracket 400 which are fixedly connected, and the fixed bracket 400 is fixedly connected with the movable flange 200;
the second pose adjusting module comprises a horizontal adjusting unit 610 and a rotation adjusting unit 620, wherein the rotation adjusting unit 620 is fixed on the horizontal adjusting unit 610; the static flange 300 is placed on the rotation adjusting unit 620;
an adapter is provided on the moving flange 200 or the stationary flange 300.
Specifically, the coordination of the first pose adjustment module and the second pose adjustment module can realize the adjustment of the moving flange 200 and the static flange 300 in six degrees of freedom.
In some embodiments of the present utility model, as shown in fig. 1, for the workbench 100, the workbench 100 includes a mounting space 120 and an operation table 110, specifically, the workbench 100 is a box structure, the operation table is a top surface of the box structure, and the mounting space 120 is an inner space of the box structure.
The bottom of the first pose adjusting module is fixed in the installation space 120, the top of the first pose adjusting module is exposed out of the operation table top 110, and the second pose adjusting module is fixedly arranged on the operation table top 110.
Further, the operation table 110 is provided with a hollow at the installation position of the first pose adjustment module, so as to provide a space for installing the first pose adjustment module, thereby facilitating the fixation of the first pose adjustment module and the movable flange 200. In addition, the second pose module is fixedly mounted on the operation table 110.
In some embodiments of the present utility model, for the first pose adjustment module, referring to fig. 2, the first pose adjustment module includes a multi-link hydraulic rod 500 and a fixing bracket 400, wherein the number of the multi-link hydraulic rods 500 is three, the bottom of the multi-link hydraulic rod 500 is fixed at the bottom of the box structure, the top of the multi-link hydraulic rod is fixedly connected with the fixing bracket 400, and the position of the connection point on the fixing bracket 400 is triangular, so that the stability of the fixing bracket 400 can be increased.
The fixing bracket 400 includes a plurality of supporting frames 420 and a connecting plate 410; the supporting frames 420 are fixed on the connecting plate 410 in a rectangular distribution, i.e. are distributed at four vertex angles of the connecting plate 410; the top shape of the supporting frame 420 is matched with the shape of the side wall of the movable flange 200; that is, the top of each supporting frame 420 is arc-shaped, and the arc-shaped structure is matched with the radian of the side wall of the movable flange 200, so as to realize the clamping connection between the supporting frame 420 and the movable flange 200.
The top of the multi-link hydraulic rod 500 is fixedly connected with the connecting plate 410, specifically, a connecting line of the connecting position of the multi-link hydraulic rod 500 on the connecting plate 410 is triangular, so that the position of the connecting plate 410 in three dimensions can be stably adjusted.
In some embodiments of the present utility model, referring to fig. 3, for the second displacement adjustment module, it includes the horizontal adjustment unit 610 and the rotation adjustment monocular, wherein the horizontal adjustment unit 610 includes a first displacement plate 611 and a second displacement plate 612 slidably connected; the first displacement plate 611 is slidably connected with the operation table 110; the first displacement plate 611 slides along the X axis relative to the operation table 110; the second displacement plate 612 slides along the Y-axis relative to the table top 110.
Specifically, a sliding rail is disposed on the operation table 110, the sliding rail is disposed along the X-axis direction, and the first displacement plate 611 is matched with the sliding rail, so that the first displacement plate 611 slides along the X-axis relative to the operation table 110; in addition, a sliding rail is also disposed on the top surface of the first displacement plate 611, and the sliding rail is disposed along the Y-axis direction, and is slidably connected to the second displacement plate 612 in a matching manner, so that the second displacement plate 612 can slide along the Y-axis direction relative to the operation table 110.
The horizontal adjustment unit 610 is configured to adjust the position of the static flange 300 on a horizontal two-dimensional plane.
In some embodiments of the present utility model, for the rotation adjustment unit 620, it is fixed to the top of the second displacement plate 612; the rotation adjusting unit 620 includes a first roller 621 and a second roller 622 symmetrically disposed; the first roller 621 and the second roller 622 are both in contact with the side wall of the stationary flange 300.
Specifically, the first roller 621 and the second roller 622 are disposed along the Y-axis direction, and are in contact with the side wall of the flange hole 320, i.e. driving the first roller 621 and the second roller 622 to rotate in the forward or reverse direction can drive the flange hole 320 to rotate, thereby adjusting the position of the flange hole 300.
In some embodiments of the present utility model, as for the structures of the stationary flange 300 and the movable flange 200, as shown with continued reference to fig. 2 and 3, the end of the stationary flange 300 is provided with a first flange plate 210; a second flange plate 310 is arranged at the end part of the movable flange 200; the first flange plate 210 and the second flange plate 310 are provided with flange holes 320; in the assembly process, the first flange plate 210 is connected with the second flange plate 310, that is, the first flange plate 210 and the second flange plate 310 are arranged opposite to each other, each flange plate is in an annular plate structure, and the inner diameter of each annular plate is consistent with the cylinder diameter of each flange.
As for the flange holes 320, which are provided at equal intervals along the ring-shaped first and second flange plates 210 and 310, the flange holes 320 are provided in order to improve assembly accuracy during the assembly of the movable and stationary flanges 200 and 300, thereby improving assembly efficiency.
In some embodiments of the utility model, the adapter is located on the first flange plate 210 or the second flange plate 310; referring to fig. 4-6, in this embodiment, the adapter is mounted to the second flange plate 310 of the stationary flange 300.
Specifically, the adapters include a first adapter 710 and a second adapter 720, the first adapter 710 being secured to the second flange plate 310; the second adapter 720 is secured within the flange aperture 320.
In some embodiments of the present utility model, as shown in fig. 6, for the first adapter 710, a bending structure is provided with a plurality of magnets thereon; magnets for fixing the first adapter 710 to the second flange plate 310 are uniformly distributed on each bent portion.
The number of the first adapters 710 is plural, and the plurality of the first adapters 710 are equally spaced apart from the edge of the second flange plate 310. That is, the first adapters 710 are attached to the edge of the second flange plate 310, each first adapter 710 is provided with a mark point, during the assembly process, the spatial position of the static flange 300 can be determined by identifying and recording the mark points, and then the position of the movable flange 200 is adjusted to be matched with the position of the static flange 300, so that the assembly is completed.
In some embodiments of the present utility model, as shown in fig. 4, the second adapter 720 has a block structure, and the second adapter 720 is fixedly connected to the flange hole 320.
Specifically, adjacent two of the second adapters 720 are spaced apart by one or more flange holes 320; the movable flange 200 and the stationary flange 300 are assembled and fixed by using the flange hole 320 not occupied by the second adaptor 720.
Likewise, the second adapter 720 is provided with a plurality of marking points; the mark points are used to determine whether the flange holes 320 on the moving flange 200 and the stationary flange 300 are relatively aligned. Because the first flange plate 210 and the second flange plate 310 need to be in one-to-one correspondence with each flange hole 320, each flange hole 320 has a unique number, that is, only a unique one of the flange holes 320 on the first flange plate 210 is disposed on the second flange plate 310.
Compared with the prior art, the technical scheme of the utility model has the following technical effects:
according to the utility model, the first pose adjusting module and the second pose adjusting module are arranged, so that the static flange 300 and the movable flange 200 are adjusted in six degrees of freedom, the assembly efficiency is improved, and meanwhile, the adapters with different shapes are arranged, so that the boundary recognition with higher efficiency can be realized.
In the description of the above embodiments, particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present utility model should be included in the scope of the present utility model. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a flange assembly fixture which characterized in that includes:
the workbench is provided with a first pose adjusting module and a second pose adjusting module;
the first pose adjusting module comprises a multi-link hydraulic rod and a fixed bracket which are fixedly connected, and the fixed bracket is fixedly connected with the movable flange;
the second pose adjusting module comprises a horizontal adjusting unit and a rotation adjusting unit, and the rotation adjusting unit is fixed on the horizontal adjusting unit; a static flange is arranged on the rotary adjusting unit;
and an adapter is arranged on the movable flange or the static flange.
2. The flange assembling tool according to claim 1, wherein the workbench comprises an installation space and an operation table top, the bottom of the first pose adjusting module is fixed in the installation space, the top of the first pose adjusting module is exposed out of the operation table top, and the second pose adjusting module is fixedly arranged on the operation table top.
3. The flange assembly fixture of claim 1, wherein the fixed bracket comprises a plurality of support brackets and a connecting plate; the support frames are distributed and fixed on the connecting plate in a rectangular shape; the shape of the top of the supporting frame is matched with the shape of the side wall of the movable flange; the support frame is clamped with the movable flange; the top of the multi-connection hydraulic rod is fixedly connected with the connecting plate.
4. The flange assembly fixture of claim 2, wherein the horizontal adjustment unit comprises a first displacement plate and a second displacement plate slidingly coupled; the first displacement plate is in sliding connection with the operation table top; the first displacement plate slides along the X axis relative to the operation table top; the second displacement plate slides along the Y axis relative to the operation table surface.
5. The flange assembling tool according to claim 4, wherein the rotation adjusting unit is fixed to a top of the second displacement plate; the rotation adjusting unit comprises a first roller and a second roller which are symmetrically arranged; the first roller and the second roller are both in contact with the side wall of the static flange.
6. The flange assembling tool according to claim 1, wherein a first flange plate is arranged at the end of the stationary flange; the end part of the movable flange is provided with a second flange plate; the first flange plate and the second flange plate are respectively provided with a flange hole; in the assembly process, the first flange plate is connected with the second flange plate; the adapter is located on the first flange plate or the second flange plate.
7. The flange assembly fixture of claim 6, wherein the adapter comprises a first adapter and a second adapter, the first adapter being secured to the first flange plate or the second flange plate; the second adapter is secured within the flange aperture.
8. The flange assembly fixture of claim 7, wherein the first adapter is of a bent configuration having a plurality of magnets thereon; the number of the first adapters is a plurality, and the first adapters are adsorbed on the edge of the first flange plate or the second flange plate at equal intervals.
9. The flange assembly fixture of claim 7, wherein the second adapter is of a block-shaped structure, and the second adapter is fixedly connected with the flange hole.
10. The flange assembly fixture of claim 7, wherein the first adapter and the second adapter are each provided with a plurality of marking points.
CN202321664752.9U 2023-06-28 2023-06-28 Flange assembly fixture Active CN219945949U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321664752.9U CN219945949U (en) 2023-06-28 2023-06-28 Flange assembly fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321664752.9U CN219945949U (en) 2023-06-28 2023-06-28 Flange assembly fixture

Publications (1)

Publication Number Publication Date
CN219945949U true CN219945949U (en) 2023-11-03

Family

ID=88554385

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321664752.9U Active CN219945949U (en) 2023-06-28 2023-06-28 Flange assembly fixture

Country Status (1)

Country Link
CN (1) CN219945949U (en)

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