CN219943027U - Process tank for protein extraction and concentration - Google Patents
Process tank for protein extraction and concentration Download PDFInfo
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Abstract
本实用新型公开了一种蛋白提取浓缩用工艺罐,包括第一罐体,其设置在所述支撑架的上方,所述第一罐体的上方设置有第二罐体,所述第二罐体上设置有投料口,所述第一罐体的下端设置有卸料阀;电机,其设置在所述第二罐体的上方,所述第二罐体的内部设置有粉碎齿,所述第二罐体的内部设置有粉碎桨,所述粉碎桨与粉碎齿交叉设置,所述第二罐体的下端设置有筛板;过滤网,其设置在所述第一罐体的内部,且过滤网与第一罐体连接为一体,该工艺罐使用筛板先对蛋白提取液进行筛分,将大体积的残渣去除,在使用过滤网对蛋白提取液进行过滤浓缩,能有效避免残渣堵塞过滤网,提高蛋白提取浓缩效率。
The utility model discloses a process tank for protein extraction and concentration, which includes a first tank body which is arranged above the support frame. A second tank body is arranged above the first tank body. The second tank body A feeding port is provided on the body, and a discharge valve is provided at the lower end of the first tank body; a motor is provided above the second tank body, and crushing teeth are provided inside the second tank body. A crushing paddle is provided inside the second tank, and the crushing paddle is arranged crosswise with the crushing teeth. A screen plate is provided at the lower end of the second tank; a filter is provided inside the first tank, and The filter screen is connected to the first tank body as a whole. The process tank uses a sieve plate to first screen the protein extraction liquid to remove large-volume residues, and then uses the filter screen to filter and concentrate the protein extract liquid, which can effectively avoid clogging with residues. Filter to improve protein extraction and concentration efficiency.
Description
技术领域Technical field
本实用新型涉及蛋白提取技术领域,具体为一种蛋白提取浓缩用工艺罐。The utility model relates to the technical field of protein extraction, specifically a process tank for protein extraction and concentration.
背景技术Background technique
蛋白质是大型生物分子或高分子,它由一个或多个由α-氨基酸残基组成的长链条组成,蛋白质是组成人体一切细胞、组织的重要成分,机体所有重要的组成部分都需要有蛋白质的参与。蛋白提取浓缩借助破碎机构将植物细胞壁粉碎,再添加水或者盐水作为液相介质溶解蛋白质和其他水溶性成分,从而将植物蛋白与原料中其他不溶性成分加以分离。Protein is a large biomolecule or macromolecule. It is composed of one or more long chains composed of α-amino acid residues. Protein is an important component of all cells and tissues in the human body. All important components of the body require protein. participate. Protein extraction and concentration uses a crushing mechanism to crush the plant cell wall, and then adds water or salt water as a liquid medium to dissolve the protein and other water-soluble components, thereby separating the plant protein from other insoluble components in the raw material.
中国专利公开号为CN211394338U,授权公告日为2020年09月01日,一种植物蛋白提取浓缩装置,包括上壳体以及与上壳体对应设置的下壳体,所述上壳体的底部以及下壳体的顶部外侧壁上分别均匀且等间隙分布设置四个上固定板和下固定板,所述下固定板的顶端固定连接有螺纹套筒,所述螺纹套筒的顶端贯穿并延伸至上固定板内固定安装有定位螺杆,所述定位螺杆的顶端且位于上固定板的上方固定连接矩形板,所述上壳体的顶部设置机动箱,所述机动箱的顶部固定安装伺服电机,所述伺服电机的输出轴上转动连接有主动轮,所述主动轮的底端固定连接主动轴,所述机动箱的内部且位于主动轮的左右两侧分别啮合连接有第一从动轮和第二从动轮。该实用新型可以很方便地对上壳体及下壳体进行拆装使用,便于彻底清理。The Chinese patent publication number is CN211394338U, and the authorization announcement date is September 1, 2020. A plant protein extraction and concentration device includes an upper shell and a lower shell corresponding to the upper shell. The bottom of the upper shell and Four upper fixed plates and lower fixed plates are arranged evenly and equally spaced on the top outer wall of the lower housing. The top of the lower fixed plate is fixedly connected with a threaded sleeve, and the top of the threaded sleeve penetrates and extends to the upper A positioning screw is fixedly installed in the fixed plate. The top of the positioning screw is located above the upper fixed plate and is fixedly connected to the rectangular plate. A motor box is provided on the top of the upper housing. A servo motor is fixedly installed on the top of the motor box. A driving wheel is rotatably connected to the output shaft of the servo motor, and the bottom end of the driving wheel is fixedly connected to the driving shaft. A first driven wheel and a second driven wheel are respectively meshed and connected inside the motor box and located on the left and right sides of the driving wheel. driven wheel. The utility model can easily disassemble and assemble the upper casing and the lower casing, and facilitate thorough cleaning.
现有的工艺罐需要使用过滤结构对蛋白提取液进行过滤浓缩,蛋白提取液中含有大量残渣,残渣堆积在过滤结构上容易造成堵塞,降低蛋白提取浓缩效率,不能满足使用需求。Existing process tanks need to use a filtration structure to filter and concentrate the protein extraction liquid. The protein extraction liquid contains a large amount of residues. The accumulation of residues on the filtration structure can easily cause blockage, reduce the protein extraction and concentration efficiency, and cannot meet the needs of use.
实用新型内容Utility model content
本实用新型的目的在于提供一种蛋白提取浓缩用工艺罐,以解决上述背景技术中提出现有的工艺罐需要使用过滤结构对蛋白提取液进行过滤浓缩,蛋白提取液中含有大量残渣,残渣堆积在过滤结构上容易造成堵塞,降低蛋白提取浓缩效率,不能满足使用需求的问题。The purpose of this utility model is to provide a process tank for protein extraction and concentration, so as to solve the problem in the above-mentioned background technology that the existing process tank needs to use a filter structure to filter and concentrate the protein extract liquid. The protein extract liquid contains a large amount of residue, and the residue accumulates. It is easy to cause blockage in the filtration structure, reduce the efficiency of protein extraction and concentration, and cannot meet the needs of use.
为实现上述目的,本实用新型提供如下技术方案:一种蛋白提取浓缩用工艺罐,包括支撑架,还包括:In order to achieve the above purpose, the present utility model provides the following technical solution: a process tank for protein extraction and concentration, including a support frame and:
第一罐体,其设置在所述支撑架的上方,且第一罐体与支撑架固定连接,所述第一罐体的上方设置有第二罐体,所述第二罐体上设置有投料口,所述第一罐体的下端设置有卸料阀,且卸料阀与第一罐体连接为一体;A first tank is provided above the support frame, and the first tank is fixedly connected to the support frame. A second tank is provided above the first tank, and a second tank is provided on the second tank. A feeding port, a discharge valve is provided at the lower end of the first tank, and the discharge valve is connected to the first tank as one body;
电机,其设置在所述第二罐体的上方,且电机与第二罐体通过螺钉连接,所述第二罐体的内部设置有粉碎齿,且粉碎齿与第二罐体固定连接,所述第二罐体的内部设置有粉碎桨,且粉碎桨的一端与电机的输出端连接,所述粉碎桨与粉碎齿交叉设置,所述第二罐体的下端设置有筛板,且筛板与第二罐体固定连接;The motor is arranged above the second tank, and the motor is connected to the second tank through screws. Grinding teeth are provided inside the second tank, and the grinding teeth are fixedly connected to the second tank, so A crushing paddle is provided inside the second tank, and one end of the crushing paddle is connected to the output end of the motor. The crushing paddle intersects the crushing teeth. A sieve plate is provided at the lower end of the second tank, and the sieve plate Fixedly connected to the second tank;
过滤网,其设置在所述第一罐体的内部,且过滤网与第一罐体连接为一体。The filter screen is arranged inside the first tank body, and the filter screen and the first tank body are connected as one body.
优选的,所述筛板的上方设置有橡胶刮板,且橡胶刮板的下端与筛板的上端相贴合,所述橡胶刮板与粉碎桨固定连接,所述第二罐体的一侧设置有可视窗,且可视窗与第二罐体设置为一体。Preferably, a rubber scraper is provided above the sieve plate, and the lower end of the rubber scraper is in contact with the upper end of the sieve plate. The rubber scraper is fixedly connected to the crushing paddle, and one side of the second tank body A visual window is provided, and the visual window is integrated with the second tank body.
优选的,所述筛板的下方设置有搅动桨,且搅动桨与橡胶刮板固定连接,所述搅动桨设置在过滤网的上方,所述搅动桨与筛板的接触处设置有轴承,且轴承与筛板和搅动桨连接为一体。Preferably, a stirring paddle is provided below the sieve plate, and the stirring paddle is fixedly connected to the rubber scraper. The stirring paddle is provided above the filter screen, and a bearing is provided at the contact point between the stirring paddle and the sieve plate, and The bearing is connected to the sieve plate and stirring paddle as a whole.
优选的,所述第一罐体的一侧设置有泵体,且泵体与支撑架固定连接,所述泵体与第一罐体之间设置有输液管,且输液管与第一罐体和泵体连接为一体,所述输液管上设置有电磁阀。Preferably, a pump body is provided on one side of the first tank body, and the pump body is fixedly connected to the support frame. An infusion tube is provided between the pump body and the first tank body, and the infusion tube is connected to the first tank body. It is connected to the pump body as a whole, and the infusion pipe is provided with a solenoid valve.
优选的,所述第二罐体的两侧均设置有连接块,且连接块与第二罐体固定连接,所述第二罐体的两侧均设置有电动伸缩杆,且电动伸缩杆的两端分别与支撑架和连接块固定连接。Preferably, connecting blocks are provided on both sides of the second tank body, and the connecting blocks are fixedly connected to the second tank body. Electric telescopic rods are provided on both sides of the second tank body, and the electric telescopic rods are Both ends are fixedly connected with the support frame and the connecting block respectively.
优选的,所述第一罐体的上端设置有连接槽,所述第二罐体的下端设置有连接座,且连接座与第二罐体固定连接,所述连接座与连接槽对应设置,所述连接座的外部设置有密封圈,且密封圈与连接座连接为一体。Preferably, the upper end of the first tank is provided with a connecting groove, the lower end of the second tank is provided with a connecting seat, and the connecting seat is fixedly connected to the second tank, and the connecting seat is provided correspondingly to the connecting groove, A sealing ring is provided on the outside of the connecting seat, and the sealing ring and the connecting seat are connected as one body.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
1.该实用新型装置通过电机、粉碎桨和粉碎齿的设置,电机带动粉碎桨旋转,旋转的粉碎桨与粉碎齿能将植物快速破碎,方便进行蛋白提取浓缩;1. This utility model device is equipped with a motor, a crushing paddle and a crushing tooth. The motor drives the crushing paddle to rotate. The rotating crushing paddle and crushing teeth can quickly crush the plants to facilitate protein extraction and concentration;
2.该实用新型装置通过筛板、橡胶刮板和过滤网的设置,筛板对破碎的植物进行过筛,过滤网对破碎液进行过滤,实现蛋白提取浓缩,橡胶刮板随着粉碎桨的旋转贴合着筛板转动,借助橡胶刮板能将附着在筛板上的碎料刮除,防止筛板堵塞;2. This utility model device is equipped with a sieve plate, a rubber scraper and a filter screen. The sieve plate screens the broken plants, and the filter screen filters the broken liquid to achieve protein extraction and concentration. The rubber scraper moves along with the crushing paddle. The rotation adheres to the rotation of the sieve plate, and the rubber scraper can be used to scrape off the debris attached to the sieve plate to prevent the sieve plate from clogging;
3.该实用新型装置通过泵体和输液管的设置,借助泵体和输液管能将第一罐体下层浓缩液抽取注入到第一罐体中,对浓缩液再次进行过滤浓缩,提高蛋白提取浓缩效果。3. This utility model device can extract and inject the concentrated liquid from the lower layer of the first tank into the first tank with the help of the pump body and the infusion pipe, and filter and concentrate the concentrated liquid again to improve protein extraction. Concentrated effect.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的剖视图;Figure 2 is a cross-sectional view of the utility model;
图3为本实用新型的图2的A区局部放大图;Figure 3 is a partial enlarged view of area A of Figure 2 of the present invention;
图4为本实用新型的图2的B区局部放大图。Figure 4 is a partial enlarged view of area B in Figure 2 of the present invention.
图中:1、支撑架;2、第一罐体;3、第二罐体;4、投料口;5、电机;6、可视窗;7、连接块;8、电动伸缩杆;9、卸料阀;10、泵体;11、输液管;12、电磁阀;13、粉碎桨;14、粉碎齿;15、筛板;16、橡胶刮板;17、过滤网;18、搅动桨;19、轴承;20、连接槽;21、连接座;22、密封圈。In the picture: 1. Support frame; 2. First tank; 3. Second tank; 4. Feeding port; 5. Motor; 6. Visual window; 7. Connection block; 8. Electric telescopic rod; 9. Unloading Material valve; 10. Pump body; 11. Infusion pipe; 12. Solenoid valve; 13. Crushing paddle; 14. Grinding teeth; 15. Screen plate; 16. Rubber scraper; 17. Filter; 18. Stirring paddle; 19 , bearing; 20, connecting groove; 21, connecting seat; 22, sealing ring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example.
请参阅图1-4,本实用新型提供的一种实施例:一种蛋白提取浓缩用工艺罐,包括支撑架1,还包括:Please refer to Figures 1-4. An embodiment of the present utility model is provided: a process tank for protein extraction and concentration, including a support frame 1, and also includes:
第一罐体2,其设置在支撑架1的上方,且第一罐体2与支撑架1固定连接,第一罐体2的上方设置有第二罐体3,第二罐体3上设置有投料口4,第一罐体2的下端设置有卸料阀9,且卸料阀9与第一罐体2连接为一体;The first tank 2 is arranged above the support frame 1, and the first tank 2 is fixedly connected to the support frame 1. A second tank 3 is arranged above the first tank 2, and a second tank 3 is arranged on the second tank 3. There is a feeding port 4, and a discharge valve 9 is provided at the lower end of the first tank 2, and the discharge valve 9 is connected to the first tank 2 as one body;
电机5,其设置在第二罐体3的上方,且电机5与第二罐体3通过螺钉连接,第二罐体3的内部设置有粉碎齿14,且粉碎齿14与第二罐体3固定连接,第二罐体3的内部设置有粉碎桨13,且粉碎桨13的一端与电机5的输出端连接,粉碎桨13与粉碎齿14交叉设置,第二罐体3的下端设置有筛板15,且筛板15与第二罐体3固定连接;The motor 5 is arranged above the second tank 3, and the motor 5 and the second tank 3 are connected by screws. The second tank 3 is provided with crushing teeth 14 inside, and the crushing teeth 14 are connected to the second tank 3. Fixed connection, a crushing paddle 13 is provided inside the second tank 3, and one end of the crushing paddle 13 is connected to the output end of the motor 5, the crushing paddle 13 intersects with the crushing teeth 14, and a screen is provided at the lower end of the second tank 3 Plate 15, and the screen plate 15 is fixedly connected to the second tank 3;
过滤网17,其设置在第一罐体2的内部,且过滤网17与第一罐体2连接为一体。The filter screen 17 is arranged inside the first tank body 2 , and the filter screen 17 and the first tank body 2 are connected as one body.
使用时:将植物从投料口4添加到罐中,开启电机5带动粉碎桨13旋转,借助粉碎桨13和粉碎齿14快速将植物破碎,方便进行蛋白提取浓缩,碎料掉落到筛板15上进行筛分,将大体积的碎料剔除,借助过滤网17对碎液进行过滤,实现蛋白提取浓缩。When in use: add plants into the tank from the feeding port 4, turn on the motor 5 to drive the crushing paddle 13 to rotate, and quickly crush the plants with the help of the crushing paddle 13 and crushing teeth 14 to facilitate protein extraction and concentration, and the broken materials fall to the sieve plate 15 Screening is performed on the machine to remove large-volume broken materials, and the broken liquid is filtered with the help of the filter 17 to achieve protein extraction and concentration.
请参阅图2和图3,筛板15的上方设置有橡胶刮板16,且橡胶刮板16的下端与筛板15的上端相贴合,橡胶刮板16与粉碎桨13固定连接,第二罐体3的一侧设置有可视窗6,且可视窗6与第二罐体3设置为一体,通过橡胶刮板16随着粉碎桨13的旋转贴合着筛板15转动,能将筛板15上堆积物刮除,防止筛板15堵塞,保证碎料筛分效果。Please refer to Figures 2 and 3. A rubber scraper 16 is provided above the sieve plate 15, and the lower end of the rubber scraper 16 fits the upper end of the sieve plate 15. The rubber scraper 16 is fixedly connected to the crushing paddle 13. The second A visual window 6 is provided on one side of the tank 3, and the visual window 6 is integrated with the second tank 3. The rubber scraper 16 rotates in conjunction with the sieve plate 15 as the crushing paddle 13 rotates, so that the sieve plate can be removed. The accumulation on the screen plate 15 is scraped off to prevent clogging of the screen plate 15 and ensure the screening effect of broken materials.
请参阅图2和图3,筛板15的下方设置有搅动桨18,且搅动桨18与橡胶刮板16固定连接,搅动桨18设置在过滤网17的上方,搅动桨18与筛板15的接触处设置有轴承19,且轴承19与筛板15和搅动桨18连接为一体,通过搅动桨18随着粉碎桨13的旋转转动,转动的搅动桨18对碎液进行搅动,能加快碎液过滤。Please refer to Figures 2 and 3. A stirring paddle 18 is provided below the sieve plate 15, and the stirring paddle 18 is fixedly connected to the rubber scraper 16. The stirring paddle 18 is arranged above the filter screen 17, and the stirring paddle 18 is connected to the sieve plate 15. A bearing 19 is provided at the contact point, and the bearing 19 is connected to the sieve plate 15 and the stirring paddle 18 as a whole. The stirring paddle 18 rotates with the rotation of the crushing paddle 13, and the rotating stirring paddle 18 stirs the crushed liquid, which can speed up the crushing of the liquid. filter.
请参阅图1,第一罐体2的一侧设置有泵体10,且泵体10与支撑架1固定连接,泵体10与第一罐体2之间设置有输液管11,且输液管11与第一罐体2和泵体10连接为一体,输液管11上设置有电磁阀12,通过泵体10和输液管11将第一罐体2下层浓缩液抽取浇在过滤网17的上方,再次进行蛋白提取浓缩。Please refer to Figure 1. A pump body 10 is provided on one side of the first tank 2, and the pump body 10 is fixedly connected to the support frame 1. An infusion tube 11 is arranged between the pump body 10 and the first tank 2, and the infusion tube 11 is connected to the first tank 2 and the pump body 10 as a whole. The infusion pipe 11 is provided with a solenoid valve 12. Through the pump body 10 and the infusion pipe 11, the lower concentrated liquid of the first tank 2 is extracted and poured above the filter screen 17. , perform protein extraction and concentration again.
请参阅图1、图2和图4,第二罐体3的两侧均设置有连接块7,且连接块7与第二罐体3固定连接,第二罐体3的两侧均设置有电动伸缩杆8,且电动伸缩杆8的两端分别与支撑架1和连接块7固定连接,通过电动伸缩杆8能带动第二罐体3升降,随着第二罐体3的升降实现工艺罐开合,方便对工艺罐进行清理。Please refer to Figure 1, Figure 2 and Figure 4. Connecting blocks 7 are provided on both sides of the second tank 3, and the connecting blocks 7 are fixedly connected to the second tank 3. Both sides of the second tank 3 are provided with connecting blocks 7. The electric telescopic rod 8, and the two ends of the electric telescopic rod 8 are fixedly connected to the support frame 1 and the connecting block 7 respectively. The electric telescopic rod 8 can drive the second tank 3 to rise and fall, and as the second tank 3 rises and falls, the process is realized The tank opens and closes for easy cleaning of the craft tank.
请参阅图2和图4,第一罐体2的上端设置有连接槽20,第二罐体3的下端设置有连接座21,且连接座21与第二罐体3固定连接,连接座21与连接槽20对应设置,连接座21的外部设置有密封圈22,且密封圈22与连接座21连接为一体,通过将连接座21插入连接槽20中,对安装的第二罐体3起到定位作用,密封圈22保证第二罐体3与第一罐体2连接密封性。Please refer to Figures 2 and 4. The upper end of the first tank 2 is provided with a connecting groove 20, and the lower end of the second tank 3 is provided with a connecting seat 21, and the connecting seat 21 is fixedly connected to the second tank 3. The connecting seat 21 Corresponding to the connecting groove 20, a sealing ring 22 is provided on the outside of the connecting seat 21, and the sealing ring 22 is connected to the connecting seat 21 as a whole. By inserting the connecting seat 21 into the connecting groove 20, the installed second tank 3 is lifted. To achieve the positioning function, the sealing ring 22 ensures the sealing of the connection between the second tank 3 and the first tank 2 .
工作原理:将植物从投料口4添加到罐中,开启电机5带动粉碎桨13旋转,借助粉碎桨13和粉碎齿14快速将植物破碎,方便进行蛋白提取浓缩,碎料掉落到筛板15上进行筛分,将大体积的碎料剔除,借助过滤网17对碎液进行过滤,实现蛋白提取浓缩;橡胶刮板16随着粉碎桨13的旋转贴合着筛板15转动,能将筛板15上堆积物刮除,防止筛板15堵塞,搅动桨18随着粉碎桨13的旋转转动,转动的搅动桨18对碎液进行搅动,能加快碎液过滤,打开电磁阀12开启泵体10将第一罐体2下层浓缩液抽取浇在过滤网17的上方,再次进行蛋白提取浓缩,提高蛋白提取浓缩效果。Working principle: add plants into the tank from the feeding port 4, turn on the motor 5 to drive the crushing paddle 13 to rotate, and quickly crush the plants with the help of the crushing paddle 13 and crushing teeth 14 to facilitate protein extraction and concentration, and the broken materials fall to the sieve plate 15 Screening is performed on the top of the screen to remove large-volume broken materials, and the broken liquid is filtered with the help of the filter 17 to achieve protein extraction and concentration; the rubber scraper 16 rotates in conjunction with the sieve plate 15 as the crushing paddle 13 rotates, which can filter the broken liquid. The accumulation on the plate 15 is scraped off to prevent the sieve plate 15 from clogging. The stirring paddle 18 rotates with the rotation of the crushing paddle 13. The rotating stirring paddle 18 stirs the crushed liquid, which can speed up the filtration of the crushed liquid. Open the solenoid valve 12 and open the pump body. 10. Extract the concentrated liquid from the lower layer of the first tank 2 and pour it on top of the filter 17, and perform protein extraction and concentration again to improve the protein extraction and concentration effect.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Contents not described in detail in this specification belong to the prior art known to those skilled in the art.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN202320965627.5U CN219943027U (en) | 2023-04-25 | 2023-04-25 | Process tank for protein extraction and concentration |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120346559A (en) * | 2025-06-23 | 2025-07-22 | 云南绿宝香精香料股份有限公司 | Natural active ingredient extraction process and equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120346559A (en) * | 2025-06-23 | 2025-07-22 | 云南绿宝香精香料股份有限公司 | Natural active ingredient extraction process and equipment |
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