CN219938556U

CN219938556U - Movable infrared heating system for large-size film formation

Info

Publication number: CN219938556U
Application number: CN202320789567.6U
Authority: CN
Inventors: 季书林; 时君
Original assignee: China Europe Electronic Materials International Innovation Center Hefei Co ltd
Current assignee: China Europe Electronic Materials International Innovation Center Hefei Co ltd
Priority date: 2023-04-11
Filing date: 2023-04-11
Publication date: 2023-10-31
Anticipated expiration: 2033-04-11

Abstract

The utility model discloses a large-size film-forming movable infrared heating system, which comprises a fixed frame, wherein a plurality of supporting legs are arranged below the fixed frame, and universal wheels with locking functions are arranged below the supporting legs; a plurality of sliding rails are vertically arranged on two sides of the inside of the fixed frame, a horizontally placed mounting plate is vertically arranged on one side, close to the sliding rails, of each sliding rail, a plurality of sliding seats matched with the sliding rails are fixedly connected to one side, away from the mounting plate, of each mounting plate, the sliding seats are respectively and slidably arranged in the corresponding sliding rails, and fixing holes are formed in the sliding seats; the mounting plate is close one side and has all seted up the mounting groove, is equipped with infrared heating board on the mounting groove. The utility model has reasonable structure, novel design, effectively ensures the structural stability, reduces the manufacturing cost, simultaneously facilitates the adjustment of the size and the adjustment of the heating height according to the actual situation, has good adaptability, can ensure the quality of drying and shaping the large-size wet film, and has good use effect.

Description

Movable infrared heating system for large-size film formation

Technical Field

The utility model relates to the technical field of infrared heating equipment, in particular to a large-size film-forming movable infrared heating system.

Background

With the development of technology, various large-size films are widely applied to the fields of optics, riding, touch screens, aerospace and the like, the requirements of the market on the size and the surface quality of the films are higher and higher, in the manufacturing process of the large-size films, drying is an important ring, and the conditions of inclination and the like can occur in the movement of the films in the wet film stage in the manufacturing process of the large-size films, so that the uneven liquid level of the wet film is caused, and the surface performance of the films is greatly influenced finally.

Because the size difference of wet film is great, current drying device is inconvenient to adjust according to wet film size, also is inconvenient to adjust the stoving height between hot plate and the wet film, and adaptability is relatively poor, and the result of use is general to the customization processing cost to the wet film of different sizes is higher, is unfavorable for the expansion of production line.

Disclosure of Invention

The utility model aims to solve the defects that the existing drying device is inconvenient to adjust the structure and the drying height according to the wet film size, has poor adaptability, has a general using effect and high custom-made processing cost, and is unfavorable for the expansion of a production line in the prior art, and provides a large-size film-forming movable infrared heating system.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the large-size film-forming movable infrared heating system comprises a fixed frame, wherein a plurality of supporting legs are arranged below the fixed frame, and universal wheels with locking functions are arranged below the supporting legs;

a plurality of sliding rails are vertically arranged on two sides of the inside of the fixed frame, a horizontally placed mounting plate is vertically arranged on one side, close to the sliding rails, of each sliding rail, a plurality of sliding seats matched with the sliding rails are fixedly connected to one side, away from the mounting plate, of each mounting plate, the sliding seats are respectively and slidably arranged in the corresponding sliding rails, and fixing holes are formed in the sliding seats;

the mounting plate is similar one side all has seted up the mounting groove, is equipped with the infrared heating board on the mounting groove, and the infrared heating board outside is equipped with the installing frame with mounting groove assorted, and installing frame one side is connected with two wires, fixed frame roof one side still is equipped with wire assorted wire guide assembly.

Preferably, the fixing frame and the plurality of support legs are made of metal profiles, and the metal profiles can be aluminum profiles.

Preferably, a reinforcing rod corresponding to the sliding rail is further arranged between the supporting legs, and the reinforcing rod is fixedly connected with the sliding rail.

Preferably, a plurality of positioning grooves are formed in the side walls of the mounting grooves, positioning pressing plates corresponding to the mounting frames are arranged in the positioning grooves, and positioning holes penetrating through the positioning grooves are formed in the positioning pressing plates.

Preferably, the radiation element of the infrared heating plate is a silicon carbide plate coated with infrared paint, and an electric heating wire connected with a wire is arranged in the silicon carbide plate.

Preferably, the wire guiding component comprises a guiding frame arranged on the fixing frame, two guiding rollers are rotationally arranged in the guiding frame, guiding gaps matched with the wires are arranged between the guiding rollers, a wire inlet opening matched with the wires is also formed in one side of the guiding frame, and a bolt is vertically inserted into the top wall of the guiding frame in the wire inlet opening.

Compared with the prior art, the utility model has the beneficial effects that:

1. the infrared heating system is designed and manufactured through the profile frame, is easy to customize, has low processing cost, is stable in structure and not easy to deform, is convenient to move as required, and is convenient to use;

2. in the utility model, the section bar with proper size can be selected according to the actual use condition, and the height of the infrared heating plate can be conveniently adjusted by matching with the sliding rail and the sliding seat, so that the adaptability of an infrared heating system is effectively ensured;

3. according to the utility model, silicon carbide is used as a radiation element, and extremely strong wide-spectrum directional radiation can be formed in a vertical space after the silicon carbide is electrified, so that electric energy is effectively converted into far infrared radiation energy, a large-size wet film is dried from inside to outside, and uniform heat transfer can be ensured, and quick drying and shaping can be realized.

The utility model has reasonable structure, novel design, effectively ensures the structural stability, reduces the manufacturing cost, simultaneously facilitates the adjustment of the size and the adjustment of the heating height according to the actual situation, has good adaptability, can ensure the quality of drying and shaping the large-size wet film, and has good use effect.

Drawings

FIG. 1 is a schematic view of the appearance structure of the present utility model;

FIG. 2 is a schematic view of a mounting plate according to the present utility model;

FIG. 3 is a schematic top view of the present utility model;

FIG. 4 is a schematic view of a wire guide assembly according to the present utility model;

fig. 5 is a schematic cross-sectional view of a wire guide assembly of the present utility model.

In the figure: the fixing frame 1, the supporting legs 2, the universal wheels 21, the reinforcing rods 3, the sliding rails 4, the sliding seat 41, the fixing holes 411, the mounting plate 5, the mounting groove 51, the positioning groove 52, the positioning pressing plate 53, the positioning holes 531, the infrared heating plate 6, the mounting frame 61, the conducting wires 62, the conducting wire guiding assembly 7, the guiding frame 71, the wire inlet opening 711, the guiding roller 72 and the bolts 73.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Example 1

Referring to fig. 1-4, a movable infrared heating system for large-size film formation comprises a fixed frame 1, wherein a plurality of supporting legs 2 are arranged below the fixed frame 1, universal wheels 21 with locking functions are arranged below the supporting legs 2, the heating system is conveniently moved to the position above a wet film to dry the large-size wet film through the universal wheels 21, and the heating system is conveniently positioned and fixed by matching with the locking functions, so that stable heating is ensured.

The inside both sides of fixed frame 1 are vertical to be equipped with a plurality of slide rails 4, the equal vertical slip in the close one side of slide rail 4 is equipped with the mounting panel 5 that is the level and places, and mounting panel 5 is mutually away from a plurality of slide holders 41 with slide rail 4 assorted of equal fixedly connected with in one side, and slide holders 41 slidable mounting respectively is in corresponding slide rail 4, and all are equipped with fixed orifices 411 on the slide holder 41, through the height of slide holder 41 adjustment mounting panel 5, cooperation a plurality of slide rails 4 guarantee the stability of mounting panel 5 to cooperate fixed orifices 411 to the height of mounting panel 5 is fixed, guarantees the stability of mounting panel 5.

The mounting plate 5 is close one side and has all been seted up mounting groove 51, is equipped with infrared heating board 6 on the mounting groove 51, and infrared heating board 6 outside is equipped with and mounting groove 51 assorted installing frame 61, and installing frame 61 one side is connected with two wires 62, fixed frame 1 roof one side still is equipped with and carries out fixed mounting to infrared heating board 6 through mounting groove 51, guarantees infrared heating board 6's heating effect to cooperate wire guiding component 7 to arrange the line to wire 62, and wire 62 receives when avoiding heating system to remove and pulls the influence joint strength etc. and guarantee wire 62's stability and heating system's stability.

In using infrared heating system, use suitable fixed frame 1 according to actual user demand, adjust the height of sliding seat 41 to suitable position, make infrared heating board 6 keep suitable distance with wet film, use mounting bolt cooperation fixed orifices 411 to fix after the adjustment position is suitable, the adaptation of different service scenarios has been effectually guaranteed in the regulation of the high degree of infrared heating board 6 of having made things convenient for, install infrared heating board 6 in mounting groove 51 again, guarantee infrared heating board 6's stability, cooperate wire guide assembly 7 to lead wire 62 simultaneously, make things convenient for the pulling and the fixed of wire 62, guarantee the stable drying of jumbo size wet film.

In this embodiment, as shown in fig. 1 and 2, the fixing frame 1 and the supporting legs 2 are made of metal profiles, the metal profiles can be aluminum profiles, the design of the metal profile frame is used, the assembly is simple, the customization can be conveniently performed according to the wet film size, meanwhile, the configuration adjustment is also conveniently performed according to the actual use condition, and the customization cost is reduced.

In this embodiment, as shown in fig. 1 and 2, a reinforcing rod 3 corresponding to the sliding rail 4 is further disposed between the supporting legs 2, and the reinforcing rod 3 is fixedly connected with the sliding rail 4, so that the strength of fixing the sliding rail 4 is improved, and the strength of the fixing frame 1 is also ensured.

In this embodiment, as shown in fig. 1-3, a plurality of positioning slots 52 are formed on the side walls of two mounting slots 51, positioning pressing plates 53 corresponding to the mounting frames 61 are respectively formed in the positioning slots 52, positioning holes 531 penetrating the positioning slots 52 are respectively formed in the positioning pressing plates 53, and when the mounting frames 61 are mounted in the mounting slots 51, the positioning pressing plates 53 are placed in the positioning slots 52, the mounting frames 61 are pressed in the mounting slots 51 by the positioning pressing plates 53, so that the mounting stability of the infrared heating plates 6 is ensured.

In this embodiment, as shown in fig. 1-3, the radiation element of the infrared heating plate 6 is a silicon carbide plate coated with an infrared coating, and an electric heating wire connected with a wire 62 is arranged in the silicon carbide plate, so that extremely strong broad-spectrum directional radiation can be formed in a vertical space by using the silicon carbide plate as a heating source, electric energy is effectively converted into far infrared radiation, and is directly transferred to a large-size wet film, quickly converted into molecular thermal motion, and the silicon carbide plate is dried from inside to outside, thereby achieving the purposes of uniform heat transfer, quick drying and shaping.

In this embodiment, as shown in fig. 1-3, the wire guiding assembly 7 includes a guiding frame 71 mounted on the fixing frame 1, two guiding rollers 72 are rotatably disposed in the guiding frame 71, a guiding gap matched with the wire 62 is disposed between the guiding rollers 72, a wire inlet opening 711 matched with the wire 62 is also disposed on one side of the guiding frame 71, a plug pin 73 is vertically inserted into the wire inlet opening 711 and penetrates through the top wall of the guiding frame 71, when the infrared heating plate 6 is mounted, the wire 62 needs to be guided, the wire 62 is fed between the guiding rollers 72 through the wire inlet opening 711, and the wire inlet opening 711 is closed by inserting the plug pin 73, so that the wire 62 is conveniently fixed, stability of the infrared heating system is ensured, and drying of a large-size wet film is prevented from being affected by the wire 62.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The large-size film-forming movable infrared heating system comprises a fixed frame (1) and is characterized in that a plurality of supporting legs (2) are arranged below the fixed frame (1), and universal wheels (21) with locking functions are arranged below the supporting legs (2);

a plurality of sliding rails (4) are vertically arranged on two sides of the inside of the fixed frame (1), a mounting plate (5) which is horizontally placed is vertically arranged on one side, close to the sliding rails (4), a plurality of sliding seats (41) which are matched with the sliding rails (4) are fixedly connected to one side, away from the opposite side, of the mounting plate (5), the sliding seats (41) are respectively and slidably arranged in the corresponding sliding rails (4), and fixing holes (411) are formed in the sliding seats (41);

the mounting plate is characterized in that the mounting plate (5) is provided with a mounting groove (51) on one side close to the mounting plate, an infrared heating plate (6) is arranged on the mounting groove (51), a mounting frame (61) matched with the mounting groove (51) is arranged on the outer side of the infrared heating plate (6), two wires (62) are connected on one side of the mounting frame (61), and a wire guide assembly (7) matched with the wires (62) is further arranged on one side of the top wall of the fixing frame (1).

2. A large-size film forming movable infrared heating system according to claim 1, characterized in that the fixed frame (1) and the plurality of support legs (2) are made of metal profiles, which may be aluminum profiles.

3. The large-size film forming movable infrared heating system according to claim 1, wherein a reinforcing rod (3) corresponding to the sliding rail (4) is further arranged between the supporting legs (2), and the reinforcing rod (3) is fixedly connected with the sliding rail (4).

4. The large-size film forming movable infrared heating system according to claim 1, wherein a plurality of positioning grooves (52) are formed in the side walls of the two mounting grooves (51), positioning pressing plates (53) corresponding to the mounting frames (61) are arranged in the positioning grooves (52), and positioning holes (531) penetrating through the positioning grooves (52) are formed in the positioning pressing plates (53).

5. The large-size film forming movable infrared heating system as claimed in claim 1, wherein the radiation element of the infrared heating plate (6) is a silicon carbide plate coated with infrared paint, and heating wires connected with wires (62) are arranged in the silicon carbide plate.

6. The large-size film forming movable infrared heating system according to claim 1, wherein the wire guide assembly (7) comprises a guide frame (71) mounted on the fixed frame (1), two guide rollers (72) are rotatably arranged in the guide frame (71), guide gaps matched with the wires (62) are arranged between the guide rollers (72), a wire inlet opening (711) matched with the wires (62) is also formed in one side of the guide frame (71), and a bolt (73) is vertically inserted into the wire inlet opening (711) through the top wall of the guide frame (71).