CN219936744U - Cooling device for producing enameled wire - Google Patents
Cooling device for producing enameled wire Download PDFInfo
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- CN219936744U CN219936744U CN202321616330.4U CN202321616330U CN219936744U CN 219936744 U CN219936744 U CN 219936744U CN 202321616330 U CN202321616330 U CN 202321616330U CN 219936744 U CN219936744 U CN 219936744U
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- 238000001816 cooling Methods 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 239000000498 cooling water Substances 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims description 9
- 230000002787 reinforcement Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 210000003298 dental enamel Anatomy 0.000 claims 6
- 239000012535 impurity Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Abstract
The utility model belongs to the technical field of wire cooling, and discloses a cooling device for producing enameled wires, which comprises wire processing equipment and a water tank, wherein one side of the wire processing equipment is movably penetrated with an enameled wire, and the other side of the enameled wire is movably sleeved with a reel. According to the utility model, the external water pump is connected to the top of the water pipe, so that water flow enters the water storage box through the water pipe, the turbine is driven to rotate through the impact of the water flow, the fan starts to rotate through the turbine and generates wind power to primarily cool the surface of the enamelled wire and solidify the surface of the enamelled wire, the water flow passing through the turbine enters the cooling water box through the circulation groove and is sprayed out through the spraying holes at the bottom of the cooling water box, and then the enamelled wire is completely cooled, so that the possibility that impurities are blown into an insulating layer on the surface of the enamelled wire by excessive wind power is reduced, and the enamelled wire can be completely cooled through the water flow, so that the whole cooling structure does not need a motor to drive.
Description
Technical Field
The utility model belongs to the technical field of wire cooling, and particularly relates to a cooling device for producing enameled wires.
Background
Enameled wire is a main variety of winding wire, which is formed by two parts of conductor and insulating layer, and bare wire is annealed and softened, painted for many times and baked. However, it is not easy to produce the products meeting both standard requirements and customer requirements, and is influenced by factors such as raw material quality, technological parameters, production equipment, environment and the like, so that the quality characteristics of various enamelled wires are different, but the enamelled wires have mechanical properties, chemical properties, electrical properties and thermal properties, are mainly the main raw materials of products such as motors, electric appliances, household appliances and the like, have wide and common application range, but the enamelled wires come out of a baking oven, have high temperature, very soft paint films and very small strength, are not cooled in time, are damaged by the paint films of guide wheels, influence the quality of the enamelled wires, and lead the performance of the enamelled wires to be reduced.
The wire rod is cooled naturally only by a cooling section with enough length when the inner linear speed is slower, but the inner linear speed is faster, natural cooling cannot meet the requirement, forced cooling is needed, the linear speed cannot be improved, the existing solution is air cooling, the existing solution is widely selected at present, countercurrent cooling is performed on the wire rod through an air pipe and a cooler by using an air blower, but the surface of the wire rod is still in a softened state just after the insulating layer outside the wire rod is discharged from an oven, and when the wire rod is cooled by using high wind force, the generated wind force can blow surrounding impurities into the inside of the insulating layer, so that the quality and performance of the enameled wire can not be completely cooled when the wind force is reduced, and the wire rod can be damaged when the enameled wire is processed at the moment.
Disclosure of Invention
In order to solve the problems that the existing cooling system provided in the background art can blow external impurities into an insulating layer with an unhardened surface, so that the quality of an enameled wire is reduced, the cooling effect is poor and the processing progress is delayed, the utility model provides a cooling device for producing enameled wires.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a cooling device for producing enameled wire, includes wire rod processing equipment and basin, one side activity of wire rod processing equipment is run through and is had the enameled wire, the opposite side activity of enameled wire has cup jointed the spool, both ends respectively fixed mounting have two backup pads around the basin top, the top fixed mounting of backup pad has the cooling water box, the top fixed mounting of cooling water box has the fixed plate, the top fixed mounting of fixed plate has the retaining box, one side of retaining box is fixed to run through has the water pipe, the top activity of retaining box is run through and is had the turbine, the top fixed mounting of retaining box has the protection box, one side fixed mounting of cooling water box has the reinforcement framework, the top fixed mounting of reinforcement framework has the tuber pipe, one side activity of tuber pipe is run through and is had the fan.
Preferably, two communicating holes are respectively formed in the left side and the right side of the water tank, and the enamelled wire is connected with the two communicating holes in a penetrating mode.
Preferably, a circulation groove is formed in one end of the bottom of the water storage box, and one end of the top of the cooling water box is communicated with one end of the bottom of the water storage box through the circulation groove.
Preferably, one side of the fan is movably penetrated with the protection box, and the top of the turbine is movably penetrated with the protection box.
Preferably, two bevel gears are fixedly arranged on the top of the turbine and one side of the fan respectively, and the outer surfaces of the two bevel gears are meshed with each other.
Preferably, a plurality of spraying holes are formed in the bottom of the cooling water box at equal intervals, and anti-corrosion coatings are coated inside the cooling water box and the water storage box.
Preferably, the reinforcing framework is in a right triangle shape and is made of aluminum alloy, and the fixing plates are distributed at the top of the cooling water box in five equal intervals.
Compared with the prior art, the utility model has the following beneficial effects:
the water storage box is fixedly connected with the cooling water box through the circulation groove, the water flow passing through the turbine enters the cooling water box through the circulation groove and is sprayed out through the spraying hole at the bottom of the cooling water box, and then the enameled wire is completely cooled, so that the possibility that the excessive wind force blows impurities into an insulating layer on the surface of the enameled wire is reduced, the enameled wire can be completely cooled through the water flow, the device adopts the water flow potential energy conveyed by the external water pump, the kinetic energy is converted, and the device is driven to integrally operate, and the cooling structure is not driven by a motor.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic diagram showing the cooperation of the water tank and the support plate;
FIG. 3 is a schematic diagram showing the cooperation of the cooling water box and the reinforcement structure according to the present utility model;
FIG. 4 is a schematic view illustrating the cooperation of the turbine and the fan according to the present utility model.
In the figure: 1. wire rod processing equipment; 2. a water tank; 3. enamelling wire; 4. a reel; 5. a support plate; 6. a cooling water box; 7. a fixing plate; 8. a water storage box; 9. a protection box; 10. a turbine; 11. a fan; 12. an air duct; 13. a water pipe; 14. the architecture is reinforced.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 4, the utility model provides a cooling device for producing enameled wires, which comprises wire processing equipment 1 and a water tank 2, wherein one side of the wire processing equipment 1 is movably penetrated with an enameled wire 3, the other side of the enameled wire 3 is movably sleeved with a reel 4, two supporting plates 5 are respectively and fixedly installed at the front end and the rear end of the top of the water tank 2, a cooling water box 6 is fixedly installed at the top of the supporting plates 5, a fixing plate 7 is fixedly installed at the top of the cooling water box 6, a water storage box 8 is fixedly installed at the top of the fixing plate 7, a water pipe 13 is fixedly penetrated at one side of the water storage box 8, a turbine 10 is movably penetrated at the top of the water storage box 8, a protection box 9 is fixedly installed at the top of the water storage box 8, a reinforcing framework 14 is fixedly installed at the top of the reinforcing framework 14, a fan 11 is movably penetrated at one side of the air pipe 12, two communication holes are respectively and fixedly installed at the left side and right side of the water tank 2, the enameled wire 3 is fixedly connected with the two communication holes, a water pipe 10 penetrates through the two helical gears, and two helical gears are fixedly installed at the outer surfaces of the two sides of the helical gears 11 respectively.
The scheme is adopted: through the helical gear design of turbine 10 and fan 11 for rivers that water pipe 13 got into can drive the fan 11 rotatory and produce wind-force in step when driving turbine 10 and rotate, because enamelled wire 3 and basin 2 through connection, and enamelled wire 3 are located the bottom of cooling water box 6 and tuber pipe 12, the wind-force that fan 11 produced can blow the surface of enamelled wire 3 and with its primary cooling through tuber pipe 12, the insulating layer of enamelled wire 3 surface solidifies this moment, inside still fails to cool off completely, but outside impurity can not get into the inside of enamelled wire 3 insulating layer, further guaranteed enamelled wire 3's quality.
As shown in fig. 4, one end of the bottom of the water storage box 8 is provided with a circulation groove, one end of the top of the cooling water box 6 is mutually communicated with one end of the bottom of the water storage box 8 through the circulation groove, the bottom of the cooling water box 6 is provided with a plurality of spraying holes at equal intervals, and the inside of the cooling water box 6 and the inside of the water storage box 8 are coated with an anti-corrosion coating.
The scheme is adopted: the inside that rivers drive turbine 10 rotatory back through the flow hole entering cooling water box 6, and can not stop in the inside of retaining box 8, and rivers spray the surface to the enameled wire 3 through the spraying hole of cooling water box 6 bottom, and cool down enameled wire 3 completely, because enameled wire 3 solidifies through primary forced air cooling back surface, impurity in the rivers will be isolated outside, water-cooling through spraying hole, enameled wire 3 is just completely cooled down and can carry out next process, make enameled wire 3 can cool down fast and guaranteed the quality of enameled wire 3 through the cooling of two different technologies, the machining efficiency of enameled wire 3 has been improved in step.
As shown in fig. 4, one side of the fan 11 is movably penetrated with the protection box 9, the top of the turbine 10 is movably penetrated with the protection box 9, the whole reinforcing structure 14 is in a right triangle shape and is made of aluminum alloy, and the fixing plates 7 are five and are equidistantly distributed on the top of the cooling water box 6.
The scheme is adopted: the meshing point of turbine 10 and fan 11 is located the inside of protection box 9, and protection box 9 is in airtight state, has further guaranteed that turbine 10 is connected with the transmission of fan 11, makes its stability improve, through the material and the shape structural design of reinforcement framework 14 for tuber pipe 12 and fan 11 position are more stable, through the quantity design of fixed plate 7, can not damage the device because of the excessive water pressure in the twinkling of an eye of leading to water when making rivers get into water storage box 8 inside through water pipe 13, further improves the steadiness of device during operation.
The working principle and the using flow of the utility model are as follows:
the operator first water pipe 13 inserts outside water pipe, water pump through another head of water pipe carries out the water injection work, rivers get into the inside of water storage box 8 through water pipe 13 this moment, and flow to the surface of turbine 10, because the water storage box 8's bottom has been seted up the circulation groove and is linked together in cooling water box 6, rivers can flow through water pipe 13 this moment and like cooling water box 6's inside, turbine 10 rotates through the impact of rivers this moment, turbine 10 pivoted power is driven to fan 11 through the helical gear of turbine 10 top installation, fan 11 and turbine 10 synchronous rotation this moment, fan 11 rotatory wind-force that produces blows to the bottom of wind pipe 12, and rivers are inside cooling water box 6 and spray to cooling water box 6 bottom through the spray hole of cooling water box 6 bottom, because cooling water box 6 and water storage box 8 inside are totally closed, then wind-force and water pressure depend on outside water pump's inflow decision, water-cooling and forced air cooling possess simultaneously this moment, and rotating power source water, at this moment, the enamelled wire 3 of wire rod 1 side runs through the intercommunicating hole of basin 2 left and right sides this moment, and the face of winding reel 4 carries out the winding back and gets into next processing, fan 11 produces the water-hardening water-cooling layer through the water-cooling layer 3 hardening layer through the enamelled wire rod 3 this moment, the water cooling layer of the water cooling layer has solidified the water cooling layer through the cooling layer of the cooling layer 3 of the cooling water drum layer that the cooling layer has the cooling water drum 3 the top that the cooling layer at this moment the greatest extent, the time, the water cooling layer is hardened by the cooling layer of the enamelled wire 3 has hardened.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A cooling device for producing enameled wires, comprising wire processing equipment (1) and a water tank (2), characterized in that: one side activity of wire rod processing equipment (1) is run through and is had enameled wire (3), spool (4) have been cup jointed in the opposite side activity of enameled wire (3), both ends are fixed mounting respectively around basin (2) top have two backup pads (5), the top fixed mounting of backup pad (5) has cooling water box (6), the top fixed mounting of cooling water box (6) has fixed plate (7), the top fixed mounting of fixed plate (7) has retaining box (8), one side fixed of retaining box (8) is run through and is had water pipe (13), the top activity of retaining box (8) is run through and is had turbine (10), the top fixed mounting of retaining box (8) has protection box (9), one side fixed mounting of cooling water box (6) has reinforcement frame (14), the top fixed mounting of reinforcement frame (14) has tuber pipe (12), one side activity of tuber pipe (12) is run through and is had fan (11).
2. The cooling apparatus for producing an enamel wire according to claim 1, wherein: two communicating holes are respectively formed in the left side and the right side of the water tank (2), and the enamelled wire (3) is connected with the two communicating holes in a penetrating mode.
3. The cooling apparatus for producing an enamel wire according to claim 1, wherein: the circulation groove has been seted up to the one end of retaining box (8) bottom, the one end at cooling water box (6) top communicates each other through the circulation groove with the one end of retaining box (8) bottom.
4. The cooling apparatus for producing an enamel wire according to claim 1, wherein: one side of the fan (11) is movably penetrated with the protection box (9), and the top of the turbine (10) is movably penetrated with the protection box (9).
5. The cooling apparatus for producing an enamel wire according to claim 1, wherein: two bevel gears are fixedly arranged on the top of the turbine (10) and one side of the fan (11) respectively, and the outer surfaces of the two bevel gears are meshed with each other.
6. The cooling apparatus for producing an enamel wire according to claim 1, wherein: a plurality of spraying holes are formed in the bottom of the cooling water box (6) at equal intervals, and anti-corrosion coatings are coated inside the cooling water box (6) and the water storage box (8).
7. The cooling apparatus for producing an enamel wire according to claim 1, wherein: the reinforcing framework (14) is integrally right triangle-shaped and made of aluminum alloy, and the fixing plates (7) are distributed at the top of the cooling water box (6) in five equal intervals.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321616330.4U CN219936744U (en) | 2023-06-25 | 2023-06-25 | Cooling device for producing enameled wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321616330.4U CN219936744U (en) | 2023-06-25 | 2023-06-25 | Cooling device for producing enameled wire |
Publications (1)
Publication Number | Publication Date |
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CN219936744U true CN219936744U (en) | 2023-10-31 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321616330.4U Active CN219936744U (en) | 2023-06-25 | 2023-06-25 | Cooling device for producing enameled wire |
Country Status (1)
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CN (1) | CN219936744U (en) |
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2023
- 2023-06-25 CN CN202321616330.4U patent/CN219936744U/en active Active
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