CN219935422U

CN219935422U - Efficient vibration compaction forming machine

Info

Publication number: CN219935422U
Application number: CN202320953055.9U
Authority: CN
Inventors: 张业超; 陈成杰; 陈彬; 许琼; 崔林
Original assignee: Anhui Lutong Highway Engineering Inspection Co ltd
Current assignee: Anhui Lutong Highway Engineering Inspection Co ltd
Priority date: 2023-04-25
Filing date: 2023-04-25
Publication date: 2023-10-31
Anticipated expiration: 2033-04-25

Abstract

The utility model discloses a high-efficiency vibration compaction forming machine, which comprises a support frame, wherein a plurality of adjusting grooves are formed in two sides of the support frame, a punching component is arranged in each adjusting groove, one end of the punching component is provided with a mounting component, the middle part of the punching component is provided with a compaction component, and one side of the support frame is provided with a controller.

Description

Efficient vibration compaction forming machine

Technical Field

The utility model relates to the technical field of forming machines, in particular to a high-efficiency vibration compaction forming machine.

Background

The vibration compaction forming machine is experimental equipment for simulating the construction working condition of a road roller, is mainly used for forming various test pieces of inorganic binder stable granules by adopting a vibration compaction method, and comprises a cylindrical test piece for testing unconfined compressive strength, indirect tensile strength and compression resilience modulus and a beam type test piece for testing temperature coefficient, dry shrinkage coefficient, flexural strength and anti-retractive elastic modulus.

Through retrieving chinese patent publication CN 214472164U a vibration compaction make-up machine disclosed, place the mould on placing the board to make the spliced eye on the butt ring and place the grafting groove intercommunication on the board, then with grafting section of thick bamboo grafting in spliced eye and grafting groove, make the butt plate on the grafting section of thick bamboo butt tightly on the butt ring, then utilize the fastener to fix the grafting section of thick bamboo in the grafting groove, thereby make mould and place the board be difficult for separating, screw up the bolt relatively, have the effect of being convenient for with the installation and the dismantlement of mould.

However, there are still some disadvantages in a vibration compaction molding machine, in which, although the effect of facilitating the mounting and dismounting of the mold is provided, only a single mold can be mounted and fixed when the mold is mounted, resulting in lower molding efficiency of the test piece, and in the molding, the vibration compaction efficiency is also lower, resulting in lower processing efficiency.

For the problems in the related art, no effective solution has been proposed at present.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides a high-efficiency vibration compaction forming machine, which has the advantage of ensuring the high-efficiency vibration compaction forming effect, thereby solving the problems in the prior art.

(II) technical scheme

In order to realize the advantages of ensuring the efficient vibration compaction molding effect, the utility model adopts the following specific technical scheme:

the utility model provides a high-efficient vibration compaction make-up machine, includes the support frame, and a plurality of adjustment tanks have been seted up to the support frame both sides, are provided with the punching press subassembly in the plurality of adjustment tanks, and punching press subassembly one end is provided with the installation component, and punching press subassembly middle part is provided with the compaction subassembly, and support frame one side is provided with the controller.

Further, for better assurance punching press effect, the punching press subassembly is including being located the board of placing that sets up in a plurality of adjustment tanks, places the board middle part and has offered and place the mouth, is provided with a plurality of upper moulds and bed die in placing the mouth, and upper mould top and bed die bottom are provided with the mounting panel, and mounting panel one end is connected with the electric jar, and the electric jar is located support frame top and bottom respectively, places the board top and sets up buffer unit.

Further, for better assurance mould installation effect, the installation component is including the installation piece that is located the setting of mounting panel one end, and the installation piece both sides are provided with electric putter, and electric putter one end is provided with the limiting plate.

Further, in order to better guarantee the limiting effect of die installation, a plurality of limiting grooves are horizontally and transversely formed in the position limiting plate, which is close to the upper die, and limiting openings are formed in the position limiting plate, which is close to the lower die.

Further, for better assurance mould test piece's compaction effect, compaction subassembly is including being located a plurality of regulating plates that two limiting plates one side set up, is connected with the compaction pole between a plurality of regulating plates, and a plurality of chamber of placing has been seted up to the compaction pole, places the intracavity and is provided with miniature vibrating motor.

Further, for better assurance shaping effect, wherein two regulating plate middle part connection supporting seats, two other regulating plate middle parts are provided with rotation motor, connecting rod, and rotation motor is provided with adjusting gear with the connecting rod middle part, and adjusting gear surface cover is equipped with adjusting chain.

Further, for better assurance mould protection effect, buffer unit is including being located the buffer spring that places board one end setting, and buffer spring middle part sets up the buffer post, and buffer spring and buffer post one end are provided with the blotter.

(III) beneficial effects

Compared with the prior art, the utility model has the following beneficial effects:

(1) Through setting up the installation component in mounting panel one end, be convenient for when carrying out the shaping, can install fixedly a plurality of stamping die to can guarantee the shaping efficiency of make-up machine, simultaneously through being located mould top and bed die bottom and set up compaction subassembly, be convenient for when carrying out the shaping, can further guarantee test piece shaping effect, and can also guarantee the vibration compaction effect of test piece.

(2) Through set up punching press subassembly in support frame top and bottom, be convenient for when using, can carry out stamping processing to test piece multiaspect to can further ensure the efficiency of test piece, simultaneously through setting up buffer unit, be convenient for when using, can protect upper die and bed die, thereby can guarantee the life of mould.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic illustration of a high efficiency vibratory compaction machine according to an embodiment of the utility model;

FIG. 2 is a schematic cross-sectional view of a high efficiency vibratory compaction machine according to an embodiment of the utility model;

FIG. 3 is a schematic illustration of a ram assembly of a high efficiency vibratory compaction machine according to an embodiment of the utility model;

FIG. 4 is a schematic illustration of a high efficiency vibratory compaction machine mounting assembly according to an embodiment of the utility model;

FIG. 5 is a schematic illustration of a compacting assembly of a high efficiency vibratory compaction machine according to an embodiment of the utility model;

fig. 6 is a schematic view of a cushioning member of a high efficiency vibratory compaction forming machine according to an embodiment of the utility model.

In the figure:

1. a support frame; 2. an adjustment tank; 3. a punching assembly; 301. placing a plate; 302. an upper die; 303. a lower die; 304. a mounting plate; 305. an electric cylinder; 4. a mounting assembly; 401. a mounting block; 402. an electric push rod; 403. a limiting plate; 5. a compacting assembly; 501. an adjusting plate; 502. compacting the rod; 503. a miniature vibration motor; 504. a rotating motor; 505. a connecting rod; 506. an adjusting gear; 507. adjusting a chain; 6. a controller; 7. a placement port; 8. a buffer member; 801. a buffer spring; 802. a buffer column; 803. a cushion pad; 9. a limit groove; 10. a placement cavity; 11. a support base; 12. and a limit opening.

Detailed Description

For the purpose of further illustrating the concepts of the utility model, there is provided in the drawings, which are a part of the disclosure of the present utility model and are primarily intended to illustrate embodiments and, together with the description, serve to explain the principles of the embodiments, with reference to these, it will be understood by those skilled in the art that other possible embodiments and advantages of the utility model may be made, the components in the drawings not being drawn to scale, and that like reference numerals will generally be used to designate like components.

Referring to fig. 1-6, a high-efficiency vibration compacting forming machine according to an embodiment of the present utility model includes a rectangular support frame 1 for carrying a punching component 3 and a mounting component 4, four adjusting slots 2 with portions similar to a cross structure are provided on two sides of the support frame 1, the adjusting slots 2 are vertically symmetrically provided for positioning a placing plate 301, the four adjusting slots 2 are internally provided with the punching component 3 for ensuring a forming effect, one end of the punching component 3 is provided with the mounting component 4 for mounting and fixing a mold, a compacting component 5 is provided in the middle of the punching component 3 for ensuring a compacting effect of a test piece, and one side of the support frame 1 is provided with a controller 6 for controlling an electrical apparatus.

As shown in fig. 1-6, the stamping assembly 3 comprises a placing plate 301 with a rectangular structure, which is arranged in four adjusting grooves 2, the periphery of the placing plate 301 is matched with the adjusting grooves 2, and is used for placing an upper die 302 and a lower die 303, a placing opening 7 with a rectangular structure is formed in the middle of the placing plate 301, and is used for limiting the upper die 302 and the lower die 303, three upper dies 302 and lower dies 303 are arranged in the placing opening 7, and are used for carrying out forming treatment on a test piece, mounting plates 304 are arranged at the top of the upper dies 302 and the bottom of the lower dies 303, and are used for guaranteeing the movement adjusting effect of the upper dies 302 and the lower dies 303, an electric cylinder 305 is connected at one end of each mounting plate 304, and is used for driving the upper dies 302 and the lower dies 303 to be adjusted from top to bottom and from top to top, and during adjustment, the three upper dies 302 and the lower dies 303 can be positioned through the four adjusting grooves 2 on two sides of the placing plate 301 and the supporting frame 1, so that offset problems are avoided, and the electric cylinder 305 is respectively positioned at the top and the bottom of the supporting frame 1, and the top of the placing plate 301 is provided with a buffer part 303, and is used for protecting the upper dies 302 and the lower dies.

The buffer component 8 comprises a buffer spring 801 arranged at one end of the placing plate 301, a buffer column 802 (similar to a damper structure) is arranged in the middle of the buffer spring 801, the buffer column 802 and the buffer spring 801 are mutually matched, the buffer effect can be ensured, and a buffer pad 803 formed by rubber materials is arranged at one end of the buffer spring 801 and one end of the buffer column 802.

As shown in fig. 1-6, the mounting assembly 4 includes a mounting block 401 with a rectangular structure, which is disposed at one end of the mounting plate 304, and the mounting block 401 is connected with the bottom of the mounting plate 304, for accommodating the electric push rods 402, two sides of the mounting block 401 are provided with the electric push rods 402, for laterally moving and adjusting the limiting plates 403 to the left and right sides of the three upper dies 302 and the lower dies 303, and the tail ends of the electric push rods 402 are close to the mounting block 401 to form a placing groove, one end of the electric push rods 402 is provided with a limiting plate 403 with a cross section similar to an L-shaped structure, for limiting the three upper dies 302 and the lower dies 303, two limiting grooves 9 are horizontally and transversely formed in the position of the limiting plates 403 close to the upper dies 302 and the lower dies 303, for fixing the dies, and limiting openings 12 are formed in the position of the upper dies 302 and the lower dies 303 close to the placing plate 301, so that the mounting heights of the dies are limited, and the heights of each die are consistent.

As shown in fig. 1-6, the compacting assembly 5 includes two adjusting plates 501 with cylindrical structures, which are disposed on one side of two limiting plates 403, and are used for rotating the compacting rod 502, a compacting rod 502 with a crank-like structure is connected between the two adjusting plates 501, three placing cavities 10 are provided for placing micro vibrating motors 503, the micro vibrating motors 503 are disposed in the placing cavities 10 and used for guaranteeing the vibration compaction efficiency of the test piece, the middle parts of the two adjusting plates 501 are connected with a supporting seat 11 and used for supporting the two adjusting plates 501, a rotating motor 504 and a connecting rod 505 are disposed in the middle parts of the other two adjusting plates 501, the rotating motor 504 and the connecting rod 505 can drive the adjusting plates 501 and the adjusting gears 506 to rotate, and the rotating motor 504 and the connecting rod 505 are provided with adjusting gears 506 and used for driving the two adjusting plates 501 and the two compacting rods 502 to rotate, so that the compaction effect of the test piece is guaranteed, and an adjusting chain 507 is sleeved on the surface of the adjusting gears 506 and used for guaranteeing the vibration synchronization type, so that the efficient processing effect can be better ensured.

And the electric cylinder 305, the electric push rod 402, the micro vibration motor 503 and the rotation motor 504 are all electrically connected with the controller 6 and an external power supply.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The utility model provides a high-efficient vibration compaction make-up machine, includes support frame (1), its characterized in that: a plurality of adjusting grooves (2) are formed in two sides of the supporting frame (1), a stamping assembly (3) is arranged in the adjusting grooves (2), and an installation assembly (4) is arranged at one end of the stamping assembly (3);

the middle part of the punching component (3) is provided with a compaction component (5), and one side of the support frame (1) is provided with a controller (6).

2. The efficient vibratory compaction molding machine according to claim 1, wherein the stamping assembly (3) comprises a placement plate (301) arranged in a plurality of adjusting grooves (2), a placement opening (7) is formed in the middle of the placement plate (301), a plurality of upper dies (302) and lower dies (303) are arranged in the placement opening (7), mounting plates (304) are arranged at the tops of the upper dies (302) and the bottoms of the lower dies (303), one end of each mounting plate (304) is connected with an electric cylinder (305), the electric cylinders (305) are respectively arranged at the tops and the bottoms of the support frames (1), and buffer components (8) are arranged at the tops of the placement plate (301).

3. The efficient vibratory compaction molding machine according to claim 2, wherein the mounting assembly (4) comprises a mounting block (401) arranged at one end of the mounting plate (304), electric push rods (402) are arranged at two sides of the mounting block (401), and a limiting plate (403) is arranged at one end of the electric push rods (402).

4. A high-efficiency vibratory compaction molding machine according to claim 3, wherein the limiting plate (403) is horizontally and transversely provided with a plurality of limiting grooves (9) near the upper die (302) and the lower die (303), and the upper die (302) and the lower die (303) are provided with limiting openings (12) near the placing plate (301).

5. The efficient vibratory compaction molding machine according to claim 4, wherein the compaction assembly (5) comprises a plurality of adjusting plates (501) arranged on one side of two limiting plates (403), a plurality of compaction rods (502) are connected between the adjusting plates (501), a plurality of placing cavities (10) are formed in the compaction rods (502), and a miniature vibration motor (503) is arranged in the placing cavities (10).

6. The efficient vibratory compaction forming machine according to claim 5, wherein two of the adjusting plates (501) are connected with a supporting seat (11) at the middle parts, a rotating motor (504) and a connecting rod (505) are arranged at the middle parts of the other two adjusting plates (501), an adjusting gear (506) is arranged at the middle parts of the rotating motor (504) and the connecting rod (505), and an adjusting chain (507) is sleeved on the surface of the adjusting gear (506).

7. The efficient vibratory compaction molding machine according to claim 2, wherein the buffer member (8) comprises a buffer spring (801) disposed at one end of the placement plate (301), a buffer column (802) is disposed in the middle of the buffer spring (801), and a buffer pad (803) is disposed at one end of the buffer spring (801) and one end of the buffer column (802).