CN219928957U - Automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device - Google Patents

Automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device Download PDF

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Publication number
CN219928957U
CN219928957U CN202320774305.2U CN202320774305U CN219928957U CN 219928957 U CN219928957 U CN 219928957U CN 202320774305 U CN202320774305 U CN 202320774305U CN 219928957 U CN219928957 U CN 219928957U
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China
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valve
unloading
petroleum gas
liquefied petroleum
clamp
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徐罗军
谢学武
徐超
黄罗飞
黄少华
姜育
王磊
田刚
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Hubei Special Equipment Inspection And Testing Institute
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Hubei Special Equipment Inspection And Testing Institute
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Abstract

An automatic device for extracting and discharging residual liquid from a liquefied petroleum gas steel cylinder comprises a turnover device and a valve discharging device which are sequentially installed, wherein a conveying device is installed at the bottoms of the inner sides of the turnover device and the valve discharging device. The device has the advantages that the two procedures of residual liquid extraction and automatic valve unloading are connected front and back through the conveying device, automatic clamping and overturning during residual liquid extraction are realized in groups, the steel cylinders are continuously conveyed to the rear procedure, the serial alternate residual liquid extraction can be realized by increasing the number of the integral overturning mechanisms, the residual liquid extraction efficiency is substantially improved, the automation degree is high, and the labor intensity of workers is reduced. The valve unloading device can realize automatic valve unloading of a plurality of steel cylinders, the valve automatically falls down after the valve is unloaded, the valve enters the valve recovery device, the steel cylinders from which the valve is unloaded continue to be conveyed to the next process, the automatic valve unloading efficiency and accuracy are improved, and the manual labor intensity is greatly reduced.

Description

Automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device
Technical Field
The utility model relates to the technical field of special equipment detection, in particular to an automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device.
Background
At present, the automatic inspection assembly line process for the periodical inspection and evaluation of the liquefied petroleum gas steel cylinders comprises the following steps: 1. checking, namely, receiving steel cylinder and recording steel cylinder information (judging waste of the steel cylinders which do not meet the requirements, and not checking), 3, disposing residual liquid in the steel cylinders, 4, removing a cylinder valve, 5, treating the inner surface and the outer surface of the steel cylinders, 6, detecting combustible gas in the steel cylinders, 7, checking and evaluating the appearance of the steel cylinders, 8, checking weld joints, 9, checking valve seats, 10, measuring wall thickness, 11, testing water pressure, 12, removing residual water in the steel cylinders, 13, checking the cylinder valve and checking airtight, 14, loading the valve, 15, testing the airtight of the steel cylinders, 16, coating, 17, adding check marks, 18 and giving a check report.
Each process link is provided with corresponding detection equipment, one or more groups of connected conveying lines are arranged between the process equipment of adjacent processes in a continuous automatic workshop, and the front and rear processes of the steel cylinders are connected through the conveying lines. At present, in the key links of processing residual liquid and unloading a cylinder valve on a continuous detection line of the whole steel cylinder, the steel cylinder is generally conveyed to a designated residual liquid extracting area by adopting manual or simple auxiliary equipment, a residual liquid extracting pipeline is connected to the steel cylinder, or the steel cylinder is manually conveyed to a turnover frame to reversely extract the residual liquid, so that the labor intensity is high, the working efficiency is low, the front and back working procedures cannot be continuously carried out, and the detection speed is difficult to ensure; secondly, the steel cylinders after residual liquid extraction also need to be manually conveyed to a designated valve unloading position, valve unloading is manually carried out by means of a single steel cylinder of a tool, the valve unloading is carried out in a stacking and aligning mode, the steel cylinders are intensively conveyed to the position of the next working procedure, the labor intensity is high, the automation level is low, the working procedure is difficult to directly, quickly and accurately link, and the efficiency is extremely low. The defects existing in the traditional detection flow are as follows:
1. the detection efficiency is low, only 1-2 steel cylinders can be detected each time, continuous work can not be started from the first step of working procedure, and the efficiency of the whole automatic running water detection line is seriously affected;
2. the automation degree is low, a large number of workers are relied on to carry, and the labor intensity is high.
Disclosure of Invention
The utility model aims to solve the technical problems that: the automatic liquefied petroleum gas steel cylinder residual liquid extracting and discharging valve device is high in efficiency, labor intensity is reduced, automation degree is high, automatic operation is realized by carrying the steel cylinder from an inspection starting point and extracting and discharging the residual liquid valve, and the automatic liquefied petroleum gas steel cylinder residual liquid extracting and discharging valve device can penetrate through the whole steel cylinder inspection and detection assembly line.
In order to achieve the technical characteristics, the aim of the utility model is realized as follows: the utility model provides an automatic change liquefied petroleum gas steel bottle raffinate extraction and unload valve device, includes turning device and valve unloading device that installs in proper order, turning device and valve unloading device's inboard bottom are installed conveyor, turning device includes turning seat and installs the clamping mechanism on turning seat, and the steel bottle on the turning seat is pressed from both sides tightly through clamping mechanism, and turning seat can 180 degree upset, valve unloading device includes the frame, and the frame bottom is located one side or both sides of conveyor installs clamping mechanism, and clamping mechanism holds the steel bottle centre gripping that conveyor carried, and the sliding plate is installed at frame inboard top gliding, and the sliding plate is through the thrust unit drive translation slip of installing in the frame, and a plurality of valve mechanisms that unload are installed to the downside of sliding plate, and valve mechanism is used for unloading the valve on the steel bottle, still install elevating system on the sliding plate, elevating system drive unloads the anchor clamps of valve mechanism lower extreme and stretches out and draws back from top to bottom, the exit side of valve unloading device still installs the blocking device.
The conveying device is of a conveying belt or a conveying plate chain or a conveying roller structure.
The turnover seat is of a door-shaped structure, the conveying device is positioned below the turnover seat, the lower end of one side of the turnover seat is fixedly connected to the first rotating shaft, and one end or two ends of the first rotating shaft are connected with the first driving device for rotation; the clamping mechanism is arranged at one side or two sides of the inside of the turnover seat.
The clamping mechanism is arranged on one side of the inside of the turning seat and comprises a plurality of first telescopic actuating mechanisms, the fixed ends of the first telescopic actuating mechanisms are arranged on the inner side of the turning seat, the movable ends of the first telescopic actuating mechanisms transversely stretch, the movable ends of the first telescopic actuating mechanisms are connected and fixed with the baffle rod, and the baffle plate is arranged on the other side of the turning seat, which is opposite to the baffle rod.
The clamping mechanisms are arranged on two sides of the bottom of the frame, the clamping mechanisms comprise a plurality of clamping arms, the upper ends of the clamping arms are fixedly connected with clamping rods, the lower ends of the clamping arms are fixedly connected with a second rotating shaft, one end or two ends of the second rotating shaft are fixedly connected with a second driving device, and when the clamping rods of the clamping mechanisms on the two sides move in opposite directions, steel cylinders on the conveying device are clamped and fixed.
The inside top of frame is equipped with the spout, and the opening width of spout is less than the inside width, and slider upper end clamping slides in the spout, and the lower extreme is fixed with the slide connection.
Pushing devices are respectively arranged at two ends of the sliding plate, and the pushing devices at the two ends synchronously operate; the pushing device comprises a first motor reducer arranged at the top of the frame, an output shaft of the first motor reducer is fixedly connected with one end of a first connecting rod, the other end of the first connecting rod is hinged with one end of a second connecting rod, and the other end of the second connecting rod is hinged with the sliding plate.
The valve unloading mechanism comprises a second motor reducer with angle control and a clamp, the upper end of the second motor reducer is fixedly connected with the sliding plate, an output shaft of the second motor reducer extends downwards, the output shaft of the second motor reducer is in sliding telescopic connection with the upper end of the first Y-shaped joint through a spline pair, the lower end of the first Y-shaped joint is hinged with the upper end of the second Y-shaped joint, and the lower end of the second Y-shaped joint is hinged with the clamp; a notch which is clamped with the valve is formed in the lower flat plate of the clamp, an avoidance groove for avoiding the valve handle is formed in a connecting plate above the notch, and the connecting plate is hinged with the second Y-shaped joint; the lifting mechanism comprises a lifting plate, a second telescopic actuating mechanism and a guide rod, wherein a sliding hole is formed in the lifting plate, a step is formed in the outer wall of the first Y-shaped connector to enable the diameter of the first Y-shaped connector to be small and large, the lifting plate is sleeved at the small-diameter end below the step of the first Y-shaped connector through the sliding hole, the fixed end of the second telescopic actuating mechanism is arranged at the top of the frame, the movable end of the second telescopic actuating mechanism is fixedly connected with the lifting plate, the guide rod is symmetrically arranged on two sides of the second telescopic actuating mechanism, one end of the guide rod is fixedly connected with the lifting plate, and the other end of the guide rod is connected with the guide sleeve arranged at the top of the frame in a sliding guide manner.
One side of the valve removing device is also provided with a valve recycling device; the valve recovery device comprises a valve conveying belt and a limiting rod, wherein the valve conveying belt and the limiting rod are arranged on one side of the valve unloading device, an inclined chute corresponding to the clamp is arranged on the valve conveying belt, the limiting rod is arranged above the inclined chute and is transversely arranged on a support column of the frame, the upper end of the inclined chute obliquely extends out of the limiting rod for a certain distance, when the pushing device pushes the sliding plate to move to one side of the limiting rod, the clamp of the valve unloading mechanism below the sliding plate is blocked by the limiting rod to incline, so that the valve on the clamp falls into the inclined chute, and the valve slides onto the valve conveying belt through the inclined chute.
The control system is used for orderly controlling the conveying device, the turnover device, the valve unloading device and the blocking device according to the rhythm.
The utility model has the following beneficial effects:
1. the device has the advantages that the two procedures of residual liquid extraction and automatic valve unloading are connected front and back through the conveying device, automatic clamping and overturning during residual liquid extraction are realized in groups, the steel cylinders are continuously conveyed to the rear procedure, the serial alternate residual liquid extraction can be realized by increasing the number of the integral overturning mechanisms, the residual liquid extraction efficiency is substantially improved, the automation degree is high, and the labor intensity of workers is reduced. The valve unloading device can realize automatic valve unloading of a plurality of steel cylinders, the valve automatically falls down after the valve is unloaded, the valve enters the valve recovery device, the steel cylinders from which the valve is unloaded continue to be conveyed to the next process, the automatic valve unloading efficiency and accuracy are improved, and the manual labor intensity is greatly reduced.
Drawings
Fig. 1 is a schematic top view of the present utility model.
Fig. 2 is a schematic perspective view of the present utility model.
FIG. 3 is a schematic view of the cross-sectional structure A-A of FIG. 1 according to the present utility model.
Fig. 4 is an enlarged schematic view of the structure of fig. 2B according to the present utility model.
Fig. 5 is a schematic perspective view of a valve removing device according to the present utility model.
FIG. 6 is a schematic view of the structure of the clamp of the present utility model.
In the figure:
a conveying device 1;
the turnover device 2, the turnover seat 21, the first rotating shaft 22, the first driving device 23, the clamping mechanism 24, the first telescopic actuating mechanism 241, the baffle lever 242 and the baffle 25;
the valve removing device 3, the frame 31, the sliding chute 311, the clamping mechanism 32, the second rotating shaft 321, the second driving device 322, the clamping arm 323, the clamping rod 324, the sliding plate 33, the sliding block 331, the pushing device 34, the first motor reducer 341, the first connecting rod 342, the second connecting rod 343, the valve removing mechanism 35, the second motor reducer 351, the clamping first Y-shaped connector 352, the second Y-shaped connector 353, the clamp 354, the lower flat plate 355, the notch 356, the connecting plate 357, the avoiding groove 358, the lifting mechanism 36, the lifting plate 361, the second telescopic actuating mechanism 362 and the guide rod 363;
the valve recovery device 4, the valve conveyer belt 41, the inclined chute 42 and the limit rod 43;
a control system 5, a photoelectric switch 51 and a blocking device 52.
Detailed Description
Embodiments of the present utility model will be further described with reference to the accompanying drawings.
Embodiment one:
referring to fig. 1-6, an automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device comprises a turning device 2 and a valve unloading device 3 which are sequentially installed, wherein a conveying device 1 is installed at the inner bottoms of the turning device 2 and the valve unloading device 3, the turning device 2 comprises a turning seat 21 and a clamping mechanism 24 installed on the turning seat 21, the turning seat 21 clamps steel cylinders on the conveying device 1 through the clamping mechanism 24, the turning seat 21 can turn 180 degrees, the valve unloading device 3 comprises a rack 31, the bottom of the rack 31 is positioned at one side or two sides of the conveying device 1 and is provided with a clamping mechanism 32, the clamping mechanism 32 clamps and fixes the steel cylinders conveyed by the conveying device 1, a sliding plate 33 is installed at the top of the inner side of the rack 31 in a sliding manner, the sliding plate 33 drives a plurality of valve unloading mechanisms 35 through a pushing device 34 installed on the rack 31, the valve unloading mechanisms 35 are used for unloading valves on the steel cylinders, lifting mechanisms 36 are also installed on the sliding plate 33, clamps 354 at the lower ends of the lifting mechanisms 36 drive the valve mechanisms 35 to stretch up and down, a blocking device 52 is also installed at the outlet side of the valve unloading device 3, a valve recovery device is installed at the upper side of the blocking device 52, and a valve recovery device is installed at the upper side of the blocking device 4; the control system 5 controls the conveyor 1, the tilting device 2, the valve removing device 3 and the blocking device 52 in an orderly manner according to the rhythm.
The two processes of residual liquid extraction and automatic valve unloading are connected front and back through the conveying device 1, automatic clamping and overturning are realized in groups when residual liquid extraction is realized, steel cylinders are continuously conveyed to the subsequent processes, the serial alternate residual liquid extraction can be realized by increasing the number of the integral overturning mechanisms, the residual liquid extraction efficiency is substantially improved, the automation degree is high, and the labor intensity of workers is reduced.
The valve unloading device 3 can realize automatic unloading of valves of a plurality of steel cylinders, the valves automatically fall down after the valve is unloaded, the valves enter the valve recovery device 4, the steel cylinders from which the valves are unloaded are continuously conveyed to the next process, the automatic valve unloading efficiency and accuracy are improved, and the manual labor intensity is greatly reduced.
Preferably, the blocking device 52 may be a cylinder, a hydraulic cylinder, or an electric push rod. The photoelectric switch 51 may be a laser correlation switch or an infrared photoelectric switch.
In particular, the conveyor 1 is a conveyor belt or a conveyor plate chain or a conveyor drum structure.
Referring to fig. 2, the turnover seat 21 has a door-shaped structure, the conveying device 1 is located below the turnover seat 21, the lower end of one side of the turnover seat 21 is fixedly connected to the first rotating shaft 22, and one end or two ends of the first rotating shaft 22 are connected with the first driving device 23 for rotation; the clamping mechanism 24 is installed at one side or both sides of the inside of the flip-over stand 21. The door-shaped turnover seat 21 has simple structure and good stability, and the first driving device 23 can be a motor speed reducer or a hydraulic motor. When only one end of the first shaft 22 is connected to the first driving means 23, the other end is connected to the bearing housing. When one first driving means 23 is provided unstably, two first driving means 23 are employed.
Referring to fig. 2, the clamping mechanism 24 is installed at one side inside the turning seat 21, the clamping mechanism 24 includes two first telescopic actuating mechanisms 241, the fixed ends of the first telescopic actuating mechanisms 241 are installed at the inner side of the turning seat 21, the movable ends of the first telescopic actuating mechanisms 241 are transversely telescopic, the movable ends of the first telescopic actuating mechanisms 241 are connected and fixed with the baffle rods 242, and the baffle plates 25 are installed at the other side, opposite to the baffle rods 242, of the turning seat 21. The first telescopic actuator 241 can expand and contract the rod 242, thereby fixing a plurality of cylinders at the same time. In order to ensure the stability of the clamping and fixing, the side of the lever 242 contacting the cylinder is provided with elastic rubber. The first telescopic actuator 241 may be a cylinder or a hydraulic cylinder.
Referring to fig. 2 and 3, clamping mechanisms 32 are installed on two sides of the bottom of the frame 31, the clamping mechanisms comprise two clamping arms 323, the upper ends of the two clamping arms 323 are fixedly connected with clamping rods 324, the lower ends of the two clamping arms 323 are fixedly connected with second rotating shafts 321, one or two ends of the second rotating shafts 321 are connected with second driving devices 322 to rotate, and when the clamping rods 324 of the clamping mechanisms 32 on two sides move in opposite directions, steel cylinders on the conveying device 1 are clamped and fixed. The second driving device 322 may be a motor reducer or a hydraulic motor. When only one end of the second rotating shaft 321 is connected to the second driving device 322, the other end is connected to the bearing housing. When one second driving means 322 is provided unevenly, two second driving means 322 are used.
Referring to fig. 3, a sliding groove 311 is provided at the top of the inner side of the frame 31, the opening width of the sliding groove 311 is smaller than the inner width, the upper end of the sliding block 331 is clamped in the sliding groove 311 to slide, and the lower end is connected and fixed with the sliding plate 33. Simple structure, spout structure direction and stability are good.
Referring to fig. 2 and 4, pushing devices 34 are respectively installed at two ends of the sliding plate 33, and the pushing devices 34 at the two ends synchronously operate; the pushing device 34 comprises a first motor reducer 341 installed at the top of the frame 31, an output shaft of the first motor reducer 341 is fixedly connected with one end of a first connecting rod 342, the other end of the first connecting rod 342 is hinged with one end of a second connecting rod 343, and the other end of the second connecting rod 343 is hinged with the sliding plate 33. The crank link mechanism is driven by the first motor reducer 341, so that the slide plate 33 can be stopped at fixed points at three preset positions. The first motor reducer 341 may be a motor reducer equipped with a servo motor or a stepping motor.
Referring to fig. 3 and 6, the valve unloading mechanism 35 comprises a second motor reducer 351 with angle control and a clamp 354, the upper end of the second motor reducer 351 is fixedly connected with the sliding plate 33, the output shaft of the second motor reducer 351 extends downwards, the output shaft of the second motor reducer 351 is in sliding telescopic connection with the upper end of a first Y-shaped joint 352 through a spline pair, the lower end of the first Y-shaped joint 352 is hinged with the upper end of a second Y-shaped joint 353, and the lower end of the second Y-shaped joint 353 is hinged with the clamp 354; a notch 356 which is clamped with the valve is arranged on the lower side flat plate 355 of the clamp 354, a avoidance groove 358 for avoiding a valve handle is arranged on a connecting plate 357 above the notch 356, and the connecting plate 357 is hinged with a second Y-shaped joint 353; the lifting mechanism 36 comprises a lifting plate 361, a second telescopic actuating mechanism 362 and a guide rod 363, a sliding hole is formed in the lifting plate 361, a step is formed in the outer wall of the first Y-shaped connector 352 to enable the diameter of the first Y-shaped connector 352 to be smaller than the diameter of the first Y-shaped connector 352, the lifting plate 361 is sleeved at the small diameter end below the step of the first Y-shaped connector 352 through the sliding hole, the fixed end of the second telescopic actuating mechanism 362 is mounted at the top of the frame 31, the movable end is fixedly connected with the lifting plate 361, the guide rods 363 are symmetrically mounted on two sides of the second telescopic actuating mechanism 362, one end of each guide rod 363 is fixedly connected with the lifting plate 361, and the other end of each guide rod 363 is slidingly and guided and connected through a guide sleeve mounted at the top of the frame 31. The second motor reducer 351 is a motor reducer equipped with a servo motor or a stepping motor.
The first Y-shaped joint 352 is connected with an output shaft of the motor speed reducer 351 through a spline pair, so that the first Y-shaped joint 352 can not only rotate under the drive of the motor speed reducer 351, but also stretch up and down along the output shaft. The first Y-joint 352 is cross-hinged to the second Y-joint 353, and the clamp 354 can swing in any direction without causing rigid collision with the valve. By providing the lifting mechanism 36, the valve can be lifted after removal. Note that the slide hole on the lift plate 361 is in a rotating fit with the first Y-joint 352. When the valve is disassembled, the handle on the valve is positioned in the avoiding groove 358 of the clamp 354, and the diameter of the circular handle of the valve is far larger than the diameter of the hexagonal lower end of the valve, so that the disassembled valve can be hung on the lower side flat plate 355. In order to facilitate the notch 356 to be smoothly snapped into the valve, a chamfer is provided at the opening of the notch 356. By providing the lifting mechanism 36, the clamp 354 can be lifted smoothly.
Referring to fig. 2, the valve recovery device 4 includes a valve conveyer 41 and a limit rod 43 located at one side of the valve removing device 3, wherein a diagonal chute 42 corresponding to the clamp 354 is installed on the valve conveyer 41, the limit rod 43 is located above the diagonal chute 42 and is transversely installed on a pillar of the frame 31, the upper end of the diagonal chute 42 extends out of the limit rod 43 obliquely upwards by a distance, when the pushing device 34 pushes the sliding plate 33 to move to one side of the limit rod 43, the clamp 354 of the valve unloading mechanism 35 below the sliding plate 33 is blocked by the limit rod 43 from tilting, so that the valve on the clamp 354 falls into the diagonal chute 42, and the valve slides onto the valve conveyer 41 through the diagonal chute 42. Simple structure to realized dismantling the collection of back valve.
Example two
Referring to fig. 1-6, a method for extracting and valve unloading of residual liquid in a steel cylinder by adopting an automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device comprises the following production process principle steps:
the liquefied petroleum gas steel cylinders needing to draw residual liquid and disassemble the valve are put into the inlet of the conveying device 1, and the conveying device 1 conveys a group of four steel cylinders to the working position of the turnover device 2; wherein, the opening of the handle on the steel bottle is opposite to the notch 356 of the clamp 354, so that the clamp 354 can smoothly enter the handle to clamp the valve.
The clamping mechanism 24 clamps and fixes the steel cylinder conveyed into the turning seat 21, and a worker connects a residual liquid extraction pipeline with a steel cylinder valve. The first telescopic actuator 241 stretches and pushes the rod 242, and the rod 242 abuts and fixes the steel cylinder and the baffle 25.
The turnover seat 21 turns 180 degrees to discharge residual liquid. The first driving device 23 rotates to drive the first rotating shaft 22 to rotate, so as to drive the turnover seat 21 to turn over.
After the residual liquid in the steel bottle is completely discharged, the turnover seat 21 rotates 180 degrees to restore to the original position, a pipeline for residual liquid extraction on the valve is removed, and the clamping mechanism 24 is opened.
The conveying device 1 is started, the steel cylinders continue to be conveyed to the valve detaching device 3 along the conveying device 1, after the photoelectric switch 51 senses that the first steel cylinder reaches a designated position, the blocking device 52 stretches out to limit the steel cylinders, and the three follow-up steel cylinders are aligned in sequence. The valves of the four cylinders are aligned with respect to the clamps 354 of the valve unloading mechanism 35, respectively.
The second driving device 322 is started to drive the second rotating shaft 321 to rotate, so as to drive the clamping rod 324 to clamp the bottle body. The clamping mechanism 32 clamps the body of the steel cylinder to prevent rotation, at this time, the notch 356 of the clamp 354 faces the opening of the upper end handle of the steel cylinder, the pushing device 34 pushes the sliding plate 33 to move to one side of the steel cylinder, the valve unloading mechanism 35 follows the sliding plate 33 to move to one side of the steel cylinder, when the sliding plate 33 moves to the position right above the steel cylinder, the clamp 354 enters the opening of the handle of the steel cylinder, and the notch 356 of the clamp 354 is clamped into the hexagonal screwing part of the valve.
The second motor speed reducer 351 of the valve unloading mechanism 35 is started, firstly, the slow repeated forward and reverse rotation is carried out for 30 degrees, and when the control system 5 detects that the current of the second motor speed reducer 351 exceeds a preset value, the notch 356 of the clamp 354 is completely clamped with the valve; then, the second motor reducer 351 rotates counterclockwise for a preset number of turns and then removes the valve.
When the control system 5 detects that the current of the second motor reducer 351 is below the preset value, it indicates that the valve has been removed, and at this time, the notch 356 of the clamp 354 is facing the chute 42 of the valve recovery device 4.
The lifting mechanism 36 drives the clamp 354 upward and the removed valve follows the clamp 354 upward and above the cylinder because the notch 356 of the clamp 354 has a width less than the diameter of the handle on the valve.
The pushing device 34 is started again, the pushing device 34 pushes the sliding plate 33 to move to the inclined sliding groove 42 side, the valve unloading mechanism 35 moves to the inclined sliding groove 42 side along with the sliding plate 33, when the sliding plate 33 moves to the farthest point, the clamp 354 is blocked from tilting by the limiting rod 43 of the valve recycling device 4, the valve falls into the inclined sliding groove 42 along the notch 356 under the action of dead weight, and the valve slides into the valve conveying belt 41 to be collected through the inclined sliding groove 42, so that valve recycling is realized.
When the lifting mechanism 36 drives the clamp 354 to move upwards and the valve moves upwards along with the clamp 354 and is higher than the steel cylinder, the blocking device 52 is retracted, the conveying device 1 can be started, and the steel cylinder is conveyed to enter a next working procedure; thereafter, the pushing device 34 pulls the slide plate 33 back to the initial position, and the lifting mechanism 36 drives the lifting plate 361 to move downward, so that the clamp 354 naturally falls to the initial position under the gravity and waits for a batch of steel cylinders.

Claims (10)

1. An automatic liquefied petroleum gas steel bottle residual liquid extracting and valve unloading device is characterized by comprising a turnover device (2) and a valve unloading device (3) which are sequentially arranged, wherein the conveying device (1) is arranged at the inner side bottom of the turnover device (2) and the inner side bottom of the valve unloading device (3), the turnover device (2) comprises a turnover seat (21) and a clamping mechanism (24) arranged on the turnover seat (21), the turnover seat (21) clamps a steel bottle on the conveying device (1) through the clamping mechanism (24), the turnover seat (21) can be turned by 180 degrees, the valve unloading device (3) comprises a frame (31), the bottom of the frame (31) is positioned at one side or two sides of the conveying device (1) and is provided with clamping mechanisms (32), the clamping mechanisms (32) clamp and fix the steel bottle conveyed by the conveying device (1), a sliding plate (33) is arranged at the inner side top of the frame (31) in a sliding manner, the sliding plate (33) drives a translation sliding manner through a pushing device (34) arranged on the frame (31), a plurality of valve unloading mechanisms (35) are arranged at the lower side of the sliding plate (33), the valve unloading mechanisms (35) are used for unloading valves on the conveying device (33) to be used for unloading valves on the steel bottle (36), the lifting mechanisms (36) and lifting the lifting mechanisms (36) and the lifting mechanisms (36) are arranged at the upper ends and the lower ends of the lifting mechanisms (36), the outlet side of the valve removing device (3) is also provided with a blocking device (52).
2. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: the conveying device (1) is of a conveying belt or a conveying plate chain or a conveying roller structure.
3. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: the turnover seat (21) is of a door-shaped structure, the conveying device (1) is positioned below the turnover seat (21), the lower end of one side of the turnover seat (21) is fixedly connected to the first rotating shaft (22), and one end or two ends of the first rotating shaft (22) are connected with the first driving device (23) to rotate; the clamping mechanism (24) is arranged at one side or two sides of the inside of the turnover seat (21).
4. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1 or 3, wherein: the clamping mechanism (24) is arranged on one side of the inside of the turning seat (21), the clamping mechanism (24) comprises a plurality of first telescopic actuating mechanisms (241), the fixed ends of the first telescopic actuating mechanisms (241) are arranged on the inner side of the turning seat (21), the movable ends of the first telescopic actuating mechanisms (241) transversely stretch, the movable ends of the first telescopic actuating mechanisms (241) are connected and fixed with the baffle rods (242), and the baffle plates (25) are arranged on the opposite sides of the turning seat (21) and located on the opposite sides of the baffle rods (242).
5. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: the clamping mechanism (32) is installed in both sides that frame (31) bottom is located conveyor (1), clamping mechanism includes a plurality of arms (323), and is a plurality of the upper end of arm lock (323) is all fixed with clamp lever (324) connection, and the lower extreme is all fixed with second pivot (321) fixed connection, and one end or both ends of second pivot (321) are connected with second drive arrangement (322) and are rotated, and when clamp lever (324) of both sides clamping mechanism (32) moved in opposite directions, with the steel bottle centre gripping on conveyor (1) fixed.
6. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: the top of the inner side of the frame (31) is provided with a chute (311), the opening width of the chute (311) is smaller than the width of the inner part, the upper end of the sliding block (331) is clamped in the chute (311) to slide, and the lower end of the sliding block is connected and fixed with the sliding plate (33).
7. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: pushing devices (34) are respectively arranged at two ends of the sliding plate (33), and the pushing devices (34) at the two ends synchronously run; the pushing device (34) comprises a first motor reducer (341) arranged at the top of the frame (31), an output shaft of the first motor reducer (341) is fixedly connected with one end of a first connecting rod (342), the other end of the first connecting rod (342) is hinged with one end of a second connecting rod (343), and the other end of the second connecting rod (343) is hinged with the sliding plate (33).
8. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: the valve unloading mechanism (35) comprises a second motor speed reducer (351) with angle control and a clamp (354), the upper end of the second motor speed reducer (351) is fixedly connected with the sliding plate (33), the output shaft of the second motor speed reducer (351) extends downwards, the output shaft of the second motor speed reducer (351) is in sliding telescopic connection with the upper end of a first Y-shaped joint (352) through a spline pair, the lower end of the first Y-shaped joint (352) is hinged with the upper end of a second Y-shaped joint (353), and the lower end of the second Y-shaped joint (353) is hinged with the clamp (354); a notch (356) which is clamped with the valve is formed in the lower side flat plate (355) of the clamp (354), an avoidance groove (358) for avoiding a valve handle is formed in a connecting plate (357) above the notch (356), and the connecting plate (357) is hinged with a second Y-shaped joint (353); lifting mechanism (36) are including lifting plate (361), flexible actuating mechanism of second (362) and guide arm (363), be equipped with the slide hole on lifting plate (361), the outer wall of first Y shape connects (352) is equipped with the step and makes the diameter of first Y shape connect (352) big down, and lifting plate (361) is through the small diameter end of slide hole suit in first Y shape connects (352) step below, and frame (31) top is installed to the stiff end of flexible actuating mechanism of second (362), and the expansion end is connected fixedly with lifting plate (361), and the both sides at flexible actuating mechanism of second (362) are installed to guide arm (363) symmetry, guide arm (363) one end and lifting plate (361) fixed connection, and the other end is through the guide pin bushing slip direction connection of installing at frame (31) top.
9. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: one side of the valve removing device (3) is also provided with a valve recycling device (4); the valve recovery device (4) comprises a valve conveying belt (41) and a limiting rod (43) which are arranged on one side of the valve unloading device (3), an inclined chute (42) corresponding to the clamp (354) is arranged on the valve conveying belt (41), the limiting rod (43) is arranged above the inclined chute (42) and transversely arranged on a support column of the frame (31), the upper end of the inclined chute (42) obliquely extends out of the limiting rod (43) for a certain distance, and when the pushing device (34) pushes the sliding plate (33) to move towards one side of the limiting rod (43), the clamp (354) of the valve unloading mechanism (35) below the sliding plate (33) is blocked by the limiting rod (43) to incline, so that a valve on the clamp (354) falls into the inclined chute (42) and slides onto the valve conveying belt (41) through the inclined chute (42).
10. An automated liquefied petroleum gas cylinder raffinate withdrawal and valve apparatus as claimed in claim 1, wherein: the control system (5) is arranged on the upstream side of the blocking device (52) and is used for sensing a photoelectric switch (51) of the steel cylinder, and the control system (5) sequentially controls the conveying device (1), the turnover device (2), the valve discharging device (3) and the blocking device (52) according to the rhythm.
CN202320774305.2U 2023-04-10 2023-04-10 Automatic liquefied petroleum gas steel cylinder residual liquid extracting and valve unloading device Active CN219928957U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116354113A (en) * 2023-04-10 2023-06-30 湖北特种设备检验检测研究院 Automatic liquefied petroleum gas steel cylinder residual liquid extraction and valve unloading device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116354113A (en) * 2023-04-10 2023-06-30 湖北特种设备检验检测研究院 Automatic liquefied petroleum gas steel cylinder residual liquid extraction and valve unloading device and method
CN116354113B (en) * 2023-04-10 2024-04-02 湖北特种设备检验检测研究院 Automatic liquefied petroleum gas steel cylinder residual liquid extraction and valve unloading device and method

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