CN219926682U - Curtain type film assembly casting device - Google Patents
Curtain type film assembly casting device Download PDFInfo
- Publication number
- CN219926682U CN219926682U CN202320468678.7U CN202320468678U CN219926682U CN 219926682 U CN219926682 U CN 219926682U CN 202320468678 U CN202320468678 U CN 202320468678U CN 219926682 U CN219926682 U CN 219926682U
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- CN
- China
- Prior art keywords
- platform
- casting
- double
- membrane
- film assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005266 casting Methods 0.000 title claims abstract description 81
- 239000000463 material Substances 0.000 claims description 21
- 238000000926 separation method Methods 0.000 claims description 7
- 239000012528 membrane Substances 0.000 abstract description 53
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229920006335 epoxy glue Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Abstract
The utility model discloses a casting device of a curtain type membrane component, which relates to the field of membrane component production technology and comprises the following components: the film wire fastening platform is provided with a shredding clamping plate and a fixing clamping plate; the double-head casting platform is provided with casting boxes at two sides respectively; the lifting and transporting mechanism is movably arranged between the film wire fastening platform and the double-head casting platform; this curtain formula membrane module's casting device utilizes the fastening membrane silk that membrane silk fastening platform can be quick to with the length of membrane silk unified control, and when the double-end casting platform casts the membrane silk, can cast the both ends of membrane silk simultaneously, improve production efficiency.
Description
Technical Field
The utility model belongs to the field of membrane assembly production processes, and particularly relates to a curtain type membrane assembly casting device.
Background
An MBR curtain-type membrane module is a curtain-type membrane module having different lengths and widths, and comprises: PVDF membrane wires, two sets of casting boxes, two sets of water collecting boxes, sealing parts and the like. When the preparation process and the casting process are carried out before casting, the process is complex and repeated, the utilization rate of the clamp is very low, the clamp is mainly produced by relying on the operation quality of skilled workers, the film filaments are relatively poor in uniform distribution, one film filament is relatively long in use, and the risk that the whole film filament is scrapped due to the fact that the film is not completely used is relatively high.
The existing procedures have the following defects: 1. when the existing clamping plate is used for clamping the membrane wires, the membrane wires are not fed and loose, so that the length is unequal; 2. when the length is measured, the deviation is easy to cause; 3. when the silk is scattered after the white glue, the film silk is loosened; 4. one end can be produced on the other side after casting is finished, and time is wasted; 5. when the product is watched from outside, membrane wires are not straight, deflection phenomena are more, and the distribution is uneven; 6. when the casting is finished and the inspection is finished, the film wire is not completely cut, and after cutting, the film wire cannot be cut out, so that the water producing function cannot be realized, the whole film wire is scrapped, and the phenomenon cannot be avoided.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, and provides a curtain type film assembly casting device which can rapidly fasten film wires by using a film wire fastening platform, uniformly control the lengths of the film wires, and simultaneously cast two ends of the film wires when the film wires are cast by using a double-end casting platform, so that the production efficiency is improved.
In order to achieve the above object, the present utility model provides a casting device of a curtain film assembly, comprising:
the film wire fastening platform is provided with a shredding clamp plate and a fixing clamp plate;
the double-head casting platform is provided with casting boxes at two sides respectively;
and the lifting and conveying mechanism is movably arranged between the film wire fastening platform and the double-head casting platform.
Optionally, the film wire fastening platform is a frame structure, and the frame structure is arranged along a vertical direction.
Optionally, two shredding splints and the fixing splints are respectively arranged on the frame structure.
Optionally, lift the material transporting mechanism and include delivery track and fortune material tongs, the both ends of delivery track respectively to membrane silk fastening platform with double-end casting platform direction extends, fortune material tongs slip sets up on the delivery track.
Optionally, the fortune material tongs are L type, the horizontal end of fortune material tongs is provided with two support poles, two the setting direction of support pole is parallel to each other.
Optionally, the dual-head casting platform comprises a support bar, the support bar being movable in a vertical direction.
Optionally, a plurality of membrane silk limiting grooves are formed in the supporting rods.
Optionally, the device further comprises a wire dividing clamping plate, wherein a plurality of separation grooves are formed in the wire dividing clamping plate, and each separation groove can accommodate a bundle of film wires.
Optionally, the wire dividing clamping plate is in a grid structure.
Optionally, a timer is arranged on the double-head casting platform.
The utility model provides a casting device of a curtain type membrane component, which has the beneficial effects that: this curtain formula membrane module's casting device can carry out simultaneous casting through double-end casting platform to the both ends of membrane silk, can improve production efficiency greatly to evenly separate the membrane silk through dividing silk splint before the casting, practiced thrift the process of planting the silk, effectively reduced the appearance of unqualified product.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The foregoing and other objects, features and advantages of the utility model will be apparent from the following more particular descriptions of exemplary embodiments of the utility model as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the utility model.
Fig. 1 shows a schematic structural view of a membrane wire fastening platform according to an embodiment of the utility model.
FIG. 2 shows a schematic structural view of a dual head casting platform according to one embodiment of the utility model.
Fig. 3 shows a schematic structural view of a lifting and transporting mechanism according to an embodiment of the present utility model.
Fig. 4 shows a schematic structural view of a wire-dividing splint according to an embodiment of the present utility model.
Reference numerals illustrate:
1. a film wire fastening platform; 2. shredding clamping plates; 3. a fixed clamping plate; 4. a double-head casting platform; 5. casting the box; 6. lifting the material conveying mechanism; 7. a conveying rail; 8. a material conveying gripper; 9. a support rod; 10. a support rod; 11. a wire dividing clamping plate; 12. a separation groove.
Detailed Description
Preferred embodiments of the present utility model will be described in more detail below. While the preferred embodiments of the present utility model are described below, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
The utility model provides a casting device of a curtain type membrane component, which comprises the following components:
the film wire fastening platform is provided with a shredding clamping plate and a fixing clamping plate;
the double-head casting platform is provided with casting boxes at two sides respectively;
and the lifting and conveying mechanism is movably arranged between the film wire fastening platform and the double-head casting platform.
Specifically, this casting device is at first fixed the membrane silk centre gripping through membrane silk fastening platform, and the unified length of control membrane silk to guarantee the position of membrane silk unified through shredding splint and fixed splint, then transfer the membrane silk that the fastening is good to the double-end casting platform through lifting material conveying mechanism on, the middle part of membrane silk is supported by double-end casting platform like this, and the both ends of membrane silk just in time are in the casting box, the work of the synchronous casting of membrane silk both ends of being convenient for has improved production efficiency.
Optionally, the film wire fastening platform is a frame structure, and the frame structure is arranged along a vertical direction.
Optionally, two shredding splints and a fixed splint are respectively arranged on the frame structure.
Specifically, the membrane silk fastening platform is the frame construction that vertical direction set up, has set gradually a filament clamping plate, a fixed splint, another fixed splint and another filament clamping plate from the top down on frame construction, carries out fixed measurement to the membrane silk like this, can guarantee that the length of membrane silk is unified to set up filament clamping plate at the both ends of membrane silk, can also guarantee that the membrane silk is still keeping unanimous at filament cutting work after the length of membrane silk.
Optionally, lift the material transporting mechanism and include delivery track and fortune material tongs, delivery track's both ends extend to membrane silk fastening platform and double-end casting platform direction respectively, and fortune material tongs slip sets up on delivery track.
Optionally, the material transporting gripper is L-shaped, and the horizontal end of the material transporting gripper is provided with two supporting rods, and the setting directions of the two supporting rods are parallel to each other.
Specifically, lift fortune material mechanism carries the membrane silk that will measure the size and centre gripping is fixed to the double-end casting platform on, in order to avoid taking place the drunkenness at the in-process of transport, sets up two support poles at the horizontal end of fortune material tongs, and fortune material tongs can follow the middle part of membrane silk and carry like this.
Optionally, the dual-head casting platform comprises a support bar that is movable in a vertical direction.
Specifically, the height of the support rod can be adjusted according to the lengths of membrane wires with different sizes, and after the membrane wires after clamping and fixing are placed on the support rod, the two ends of the membrane wires are just in the casting box.
Optionally, a plurality of membrane wire limiting grooves are formed in the supporting rods.
Specifically, can place the fixed membrane silk of multiunit simultaneously on the bracing piece, when the double-end casting platform carries out casting operation, can carry out casting operation to multiunit membrane silk simultaneously, improve production efficiency.
Optionally, the device further comprises a wire dividing clamping plate, wherein a plurality of separation grooves are formed in the wire dividing clamping plate, and each separation groove can accommodate a bundle of film wires.
Optionally, the wire dividing clamping plate is in a grid structure.
Specifically, when the film silk that the centre gripping fastening is good is put on double-end casting platform, shreds along the shredding splint at both ends, is in the condition of dispersing the silk at the film silk, separates the film silk through the shredding splint and unpacks apart, avoids appearing the phenomenon of unsmooth straightness and skew, all corresponds the inserting of every film silk in a separating groove, then put into the casting box and carry out the casting of epoxy glue again.
Optionally, a timer is provided on the dual head casting platform.
Specifically, after the epoxy resin adhesive is cast on the film wire end head on the double-head casting platform for a specified time, the white adhesive is cast, and in order to improve the production efficiency and occupy the double-head casting platform in less time, a timer is configured to accurately grasp the waiting time after each casting.
Examples
As shown in fig. 1 to 4, the present utility model provides a casting apparatus of a curtain film assembly, comprising:
the film wire fastening platform 1 is provided with a shredding clamping plate 2 and a fixing clamping plate 3;
the double-head casting platform 4, two sides of the double-head casting platform 4 are respectively provided with casting boxes 5;
and the lifting and conveying mechanism 6 is movably arranged between the film wire fastening platform 1 and the double-head casting platform 4.
In this embodiment, the film wire fastening platform 1 is a frame structure, and the frame structure is disposed along a vertical direction.
In this embodiment, two filament clamping plates 2 and a fixed clamping plate 3 are respectively arranged on the frame structure.
In this embodiment, the lifting and transporting mechanism 6 includes a conveying track 7 and a transporting gripper 8, two ends of the conveying track 7 extend toward the film wire fastening platform 1 and the double-head casting platform 4 respectively, and the transporting gripper 8 is slidably disposed on the conveying track 7.
In this embodiment, the material transporting gripper 7 is L-shaped, and two support rods 9 are disposed at the horizontal end of the material transporting gripper 7, and the setting directions of the two support rods 9 are parallel to each other.
In the present embodiment, the double-headed casting platform 4 includes a support bar 10, and the support bar 10 is movable in the vertical direction.
In this embodiment, a plurality of film wire limiting grooves are provided on the support bar 10.
In this embodiment, the device further comprises a filament dividing clamping plate 11, wherein a plurality of dividing grooves 12 are formed in the filament dividing clamping plate 11, and each dividing groove 12 can accommodate a bundle of film filaments.
In this embodiment, the wire dividing splint 11 has a mesh structure.
In this embodiment, a timer is provided on the double-headed casting platform 4.
In summary, this curtain formula membrane module's casting device is in production process, at first with the membrane silk clamp fixed at shredding splint 2 and the fixed splint 3 at both ends, then through lifting fortune material mechanism 6 with the membrane silk transfer that the centre gripping is fixed to on the double-end casting platform 4, the height of reasonable adjustment bracing piece 10 makes the membrane silk place in suitable position, shredding the membrane silk along the position of both ends shredding splint 2 again, after smearing white glue again, demolish shredding splint 2 at both ends, next separate scattered silk through dividing splint 11, separate and be prescribed bundle portion, finally place and carry out the casting of epoxy in casting box 5, after waiting that the epoxy solidifies, again surface casting white glue can be with membrane silk transfer to the next process to the stipulation time.
The foregoing description of embodiments of the utility model has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described.
Claims (8)
1. A curtain film assembly casting apparatus, comprising:
the film wire fastening platform is provided with a shredding clamp plate and a fixing clamp plate;
the double-head casting platform is provided with casting boxes at two sides respectively;
the lifting and transporting mechanism is movably arranged between the film wire fastening platform and the double-head casting platform;
the double-head casting platform comprises a supporting rod, and the supporting rod can move along the vertical direction;
the wire dividing clamp plate is provided with a plurality of separation grooves, and each separation groove can accommodate a bundle of film wires.
2. The curtain film assembly casting apparatus of claim 1, wherein the film wire fastening platform is a frame structure, the frame structure being disposed in a vertical direction.
3. The curtain film assembly casting apparatus according to claim 2, wherein the frame structure is provided with two of the filament clamping plates and the fixing clamping plates, respectively.
4. The curtain film assembly casting device of claim 1, wherein the lifting and transporting mechanism comprises a conveying rail and a transporting gripper, two ends of the conveying rail extend towards the film wire fastening platform and the double-head casting platform respectively, and the transporting gripper is slidably arranged on the conveying rail.
5. The curtain film assembly casting device according to claim 4, wherein the material transporting gripper is L-shaped, and two support rods are disposed at the horizontal end of the material transporting gripper, and the two support rods are disposed in parallel with each other.
6. The curtain film assembly casting apparatus of claim 1, wherein the support bar is provided with a plurality of film wire limiting grooves.
7. The curtain film assembly casting apparatus of claim 1, wherein the wire dividing clamping plates are of a grid structure.
8. The curtain film assembly casting apparatus of claim 1, wherein a timer is provided on the double-ended casting platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320468678.7U CN219926682U (en) | 2023-03-13 | 2023-03-13 | Curtain type film assembly casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320468678.7U CN219926682U (en) | 2023-03-13 | 2023-03-13 | Curtain type film assembly casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219926682U true CN219926682U (en) | 2023-10-31 |
Family
ID=88494935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320468678.7U Active CN219926682U (en) | 2023-03-13 | 2023-03-13 | Curtain type film assembly casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219926682U (en) |
-
2023
- 2023-03-13 CN CN202320468678.7U patent/CN219926682U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |