CN219924731U

CN219924731U - Saw blade cutting device

Info

Publication number: CN219924731U
Application number: CN202321711948.9U
Authority: CN
Inventors: 杨永光; 谷保艳; 孟禹; 永野真一郎; 副岛和彦
Original assignee: Shandong Hualing Electronics Co Ltd
Current assignee: Shandong Hualing Electronics Co Ltd
Priority date: 2023-07-03
Filing date: 2023-07-03
Publication date: 2023-10-31
Anticipated expiration: 2033-07-03

Abstract

The utility model relates to the technical field of saw blade blanking, and particularly discloses saw blade cutting equipment. The device comprises a cutting module, a chip removal module and a cooling module; the cutting module comprises a cutting saw blade for cutting materials; the chip removal module comprises a lower shield arranged below the cutting saw blade and a chip collecting groove arranged below the lower shield, the chip collecting groove is used for collecting cutting waste, the cutting waste comprises waste oil and waste chips, and the chip collecting groove is communicated with an oil discharging component used for discharging the waste oil and a chip absorbing unit used for absorbing the waste chips; the cooling module comprises an oil mist supply assembly and an upper shield, the upper shield is arranged above the cutting saw blade, the lower shield and the upper shield enclose a protection cavity, the cutting saw blade is located in the protection cavity, and the oil mist supply assembly is arranged on the upper shield and communicated with the protection cavity and is used for spraying oil mist to the cutting saw blade. The device realizes the cooling of the cutting saw blade and the discharge of cutting waste generated by the cutting saw blade by means of the arrangement of the cutting module and the chip removal module, and improves the cleanliness of the working environment.

Description

Saw blade cutting device

Technical Field

The utility model relates to the technical field of saw blade blanking, in particular to saw blade cutting equipment.

Background

Most aluminum substrates applied to thermal printheads are strips with regular cross sections, and the aluminum substrates need to be cut into specified sizes before production and processing, and burrs cannot be remained on the cross sections of the aluminum substrates when cutting because the aluminum substrates are not processed in the length direction after cutting.

In the prior art, the cutting equipment often causes scraps and cooling oil to splash due to the fact that the blades are exposed, aluminum scraps are attached to the saw blade, and burrs exist on the section during cutting. Meanwhile, the existing cutting equipment is poor in cooling effect, not only can cause environmental pollution, but also can cause damage to the personal health of operators, and the exposed saw blade can bring danger to the operators during working and non-working.

Based on the present situation, there is a need for a saw blade cutting device with cooling and chip removal functions.

Disclosure of Invention

The utility model aims to provide saw blade cutting equipment so as to realize cooling of a cutting saw blade and discharge of cutting waste generated by the cutting saw blade, and provide a safe and clean working environment for operators.

To achieve the purpose, the utility model adopts the following technical scheme:

the saw blade cutting equipment comprises a cutting module, a chip removal module and a cooling module; the cutting module comprises a cutting saw blade for cutting materials; the chip removal module comprises a lower shield and a chip collection groove, the lower shield is arranged below the cutting saw blade, the chip collection groove is arranged below the lower shield and is used for collecting cutting waste, the cutting waste comprises waste oil and waste chips, the chip collection groove is communicated with an oil discharging component and a chip suction unit, the oil discharging component is used for discharging the waste oil in the chip collection groove, and the chip suction unit is used for sucking the waste chips in the chip collection groove; the cooling module comprises an oil mist supply assembly and an upper shield, the upper shield is arranged above the cutting saw blade, the lower shield and the upper shield enclose a protection cavity, the cutting saw blade is located in the protection cavity, and the oil mist supply assembly is installed on the upper shield and communicated with the protection cavity and is used for spraying oil mist to the cutting saw blade.

As the preferred technical scheme of saw bit cutting equipment, collect the bottom of bits groove and link to each other with three-way one end through the chip removal pipe, the other both ends of three-way respectively with oil drain assembly with inhale the bits unit and be linked together, oil drain assembly is located three-way below.

As the preferable technical scheme of saw bit cutting equipment, the oil drain assembly includes sealed filter spare and oil drain valve, sealed filter spare install in the tee bend is used for filtering waste oil, oil drain valve selectivity discharge flow through sealed filter spare waste oil.

As the preferable technical scheme of saw blade cutting equipment, the oil drain assembly further comprises a clamping piece, wherein the clamping piece is used for fixing the tee joint, the sealing filter piece and the oil drain valve.

As the preferable technical scheme of the saw blade cutting equipment, the chip suction unit comprises a wet and dry dust collector.

As the preferable technical scheme of the saw blade cutting equipment, the cross section area of the chip collecting groove gradually reduces along the direction from the chip collecting groove top to the chip collecting groove bottom, and the chip discharging pipe is communicated with the chip collecting groove bottom.

As the preferable technical scheme of saw bit cutting equipment, the oil mist supply assembly includes air supply unit, choke valve and oil mist generator, air supply unit is used for exporting compressed air, the choke valve is located air supply unit's output is used for controlling air supply unit's flow, the oil mist generator is used for exporting the cooling oil, compressed air will the cooling oil blows off in order to form the oil mist.

As the preferable technical scheme of saw blade cutting equipment, the oil mist supply assembly is connected with the upper shield through an oil pipe, and the oil pipe is communicated with one side of the protection cavity.

As a preferred technical scheme of the saw blade cutting device, the cooling module further comprises a scraper, the scraper is clamped between the lower shield and the upper shield, and the scraper part extends into the protection cavity and is used for collecting chips in the protection cavity.

As a preferred technical scheme of the saw blade cutting device, the saw blade cutting device further comprises a workbench, and the cutting module, the cooling module and the chip removal module are all installed on the workbench.

The utility model has the beneficial effects that:

the saw blade cutting equipment can achieve the purpose of protecting the cutting saw blade by means of the arrangement of the lower shield and the upper shield, avoids the occurrence of the condition that scraps and cooling oil splash, and simultaneously greatly reduces the hidden danger of the cutting saw blade on the personal health of operators. By means of the arrangement of the chip removal module, the oil drain assembly and the chip suction unit can be utilized to distinguish and collect the cutting waste in the chip collecting groove, and then the aim of sorting and discharging the cutting waste is fulfilled. By means of the arrangement of the cooling module, the purpose of cooling the cutting saw blade can be achieved by spraying oil mist to the cutting saw blade through the oil mist supply assembly.

Drawings

FIG. 1 is a front view of a saw blade cutting apparatus provided by an embodiment of the present utility model;

FIG. 2 is a cross-sectional view taken along the plane A-A in FIG. 1;

FIG. 3 is a schematic view of a cutting module and a cooling module according to an embodiment of the present utility model;

fig. 4 is a schematic structural view of a chip removal module according to an embodiment of the present utility model.

In the figure:

100. a cooling module; 101. a throttle valve; 102. an oil mist generator; 103. an oil pipe; 104. an upper shield; 105. a scraper;

200. a chip removal module; 201. a lower shield; 202. a chip collecting groove; 203. a chip removal tube; 204. a tee joint; 205. sealing the filter element; 206. a clamping member; 207. an oil drain valve; 208. a chip suction unit; 209. a chip suction pipe;

300. a work table;

400. and cutting the saw blade.

Detailed Description

The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first location" and "second location" are two distinct locations and wherein the first feature is "above," "over" and "over" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is level above the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

As shown in fig. 1 to 4, the present embodiment provides a saw blade cutting apparatus including a cutting module, a chip removal module 200, and a cooling module 100; the cutting module includes a cutting saw blade 400 for cutting material; the chip removal module 200 comprises a lower shield 201 and a chip collection groove 202, wherein the lower shield 201 is arranged below the cutting saw blade 400, the chip collection groove 202 is arranged below the lower shield 201 and is used for collecting cutting waste materials, the cutting waste materials comprise waste oil and waste chips, the chip collection groove 202 is communicated with an oil discharging component and a chip suction unit 208, the oil discharging component is used for discharging the waste oil in the chip collection groove 202, and the chip suction unit 208 is used for sucking the waste chips in the chip collection groove 202; the cooling module 100 comprises an oil mist supply assembly and an upper shield 104, the upper shield 104 is arranged above the cutting saw blade 400, the lower shield 201 and the upper shield 104 enclose a protection cavity, the cutting saw blade 400 is arranged in the protection cavity, and the oil mist supply assembly is arranged on the upper shield 104 and is communicated with the protection cavity for spraying oil mist to the cutting saw blade 400.

The saw blade cutting device achieves the aim of protecting the cutting saw blade 400 by means of the arrangement of the lower shield 201 and the upper shield 104, avoids the occurrence of the condition that scraps and cooling oil splash, and simultaneously greatly reduces the hidden trouble of the cutting saw blade 400 on the personal health of operators. By means of the arrangement of the chip removal module 200, the oil drain assembly and the chip suction unit 208 can be utilized to distinguish and collect the cutting waste in the chip collection groove 202, and then the aim of sorting and discharging the cutting waste is fulfilled. By means of the cooling module 100, the cutting saw blade 400 can be cooled in a mode that oil mist is sprayed to the cutting saw blade 400 through the oil mist supply assembly.

In this embodiment, the bottom of the chip collecting groove 202 is connected to one end of the tee 204 through the chip removing pipe 203, and the other two ends of the tee 204 are respectively connected to the oil drain assembly and the chip sucking unit 208, where the oil drain assembly is located below the tee 204. Specifically, the tee 204 communicates with the chip suction unit 208 through a chip suction pipe 209. The provision of the tee 204 provides two different channels for cutting waste, facilitates sorting of the cutting waste, and facilitates differentiation and collection of the cutting waste.

Further, the drain assembly includes a sealing filter 205 and a drain valve 207, the sealing filter 205 being mounted to the tee 204 for filtering the waste oil, the drain valve 207 selectively draining the waste oil flowing through the sealing filter 205. The sealing filter 205 plays a role in blocking scraps, prevents the scraps from entering the oil drain valve 207, helps to realize smooth classification of the cutting scraps, and reduces maintenance frequency of the chip removal module 200. The oil drain valve 207 can be selectively closed, thereby allowing the waste oil to be smoothly discharged at the time of discharge, and also to be kept closed at the time of operation of the cutting module to promote the sealing effect of the chip removal module 200.

Still further, the drain assembly further includes a clamp 206, the clamp 206 for securing the tee 204, the seal filter 205, and the drain valve 207. The arrangement of the clamping piece 206 ensures the connection effect among the tee joint 204, the sealing filter piece 205 and the oil drain valve 207, ensures the tightness of the chip removal module 200, reduces the risk of leakage of the oil drain assembly, and ensures the working effect of the chip removal module 200, thereby improving the neatness degree of the working environment.

In this embodiment, the chip suction unit 208 includes a wet and dry cleaner. Specifically, the wet and dry dust collector is driven by electricity, and generates suction force after being started, the suction force sucks out the cutting waste in the chip collecting groove 202 along the chip discharging pipe 203, the cutting waste filters out the waste oil in the cutting waste when passing through the tee joint 204 on the sealing filter 205, finally the waste oil is discharged and collected by manually opening the oil discharging valve 207, and the waste chips in the waste oil are sucked and stored by the chip sucking unit 208, and the waste chips stored in the chip sucking unit 208 can be discharged in a mode of being manually taken out.

By the design of the chip removal module 200, the waste chip discharging operation is realized in a closed pipeline, so that the pollution to the working environment and the injury to operators are reduced.

Illustratively, the cross-sectional area of the chip-collecting groove 202 gradually decreases in a direction from the groove top of the chip-collecting groove 202 to the groove bottom of the chip-collecting groove 202, and the chip discharging pipe 203 communicates with the groove bottom of the chip-collecting groove 202. The above design optimizes the collection capacity of the chip collecting groove 202, reduces the probability of cutting waste remained in the chip collecting groove 202, ensures the treatment effect of the oil drain assembly and the chip suction unit 208, and improves the cleaning capacity of the chip removal module 200.

In the present embodiment, the oil mist supply assembly includes an air supply unit for outputting compressed air, a throttle valve 101 provided at an output end of the air supply unit for controlling a flow rate of the air supply unit, and an oil mist generator 102 for outputting cooling oil, the compressed air blowing off the cooling oil to form oil mist. Specifically, the oil amount of the oil mist generator 102 is adjustable in size. By means of the oil mist generator 102 and the air supply unit with throttle valve 101, the compressed air is mixed with the cooling oil to form an oil mist, while also helping to achieve an optimal cooling of the cutting blade 400 with reduced oil consumption. The above design achieves the setting requirement of the oil mist supply assembly, has the capability of spraying the oil mist supply assembly, and further achieves the purpose of cooling the cutting saw blade 400.

In the present embodiment, the flow rate of the outputted compressed air is controlled by the regulating throttle 101, and the oil amount of the outputted cooling oil is regulated by the oil mist generator 102, so that the oil mist supply assembly achieves the optimal cooling effect.

Illustratively, the oil mist supply assembly is connected to the upper shroud 104 by an oil pipe 103, the oil pipe 103 communicating with one side of the guard chamber. The oil mist can enter the protection cavity through the oil pipe 103 and is sprayed onto the cutting saw blade 400 to play a role in cooling, so that smooth operation of the oil mist supply assembly is ensured.

In this embodiment, the cooling module 100 further includes a scraper 105, where the scraper 105 is sandwiched between the lower shroud 201 and the upper shroud 104, and the scraper 105 partially extends into the protection cavity for collecting the debris in the protection cavity. The use of the scraper 105 allows the cleaning of the debris adhering to the inner walls of the protective cavity while also helping to reduce the splatter of the debris. Moreover, the provision of the scraper 105 also helps to promote a sealing effect at the seam of the lower shroud 201 and the upper shroud 104.

Illustratively, the saw blade cutting apparatus further includes a table 300, and the cutting module, the cooling module 100, and the chip removal module 200 are mounted on the table 300. Specifically, the lower shroud 201 is fixedly coupled to the table 300. The design ensures the structural stability of the saw blade cutting equipment, reduces the risk of position deviation of each module due to accidents, ensures the stability of the whole structure of the saw blade cutting equipment, and is beneficial to prolonging the service life of the saw blade cutting equipment.

In this embodiment, the oil mist supply assembly and the chip suction unit 208 are activated prior to the cutting module. After the cutting module works for a period of time, the clamping piece 206 is disassembled, and the accumulated scraps on the sealing filter piece 205 are cleaned up, so that the cleaning operation of the oil drain assembly is realized; the wet and dry dual-purpose dust collector is opened to remove the accumulated scraps therein and clean the filter screen of the dust collector, so that the cleaning operation of the scraps suction unit 208 is realized.

In this embodiment, the cutting blade 400 is a saw blade of a saw bit. In other embodiments of the present embodiment, the cutting blade 400 is a circular saw blade or other similar saw blade, and the specific structure of the saw blade is determined by a person skilled in the art according to the production practice of the working environment, and the specific determination manner is common knowledge in the art and will not be repeated herein.

It is to be understood that the above examples of the present utility model are provided for clarity of illustration only and are not limiting of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.

Claims

1. Saw blade cutting apparatus, comprising:

a cutting module including a cutting blade (400) for cutting material;

chip removal module (200), including lower guard shield (201) and chip collection groove (202), lower guard shield (201) are arranged in the below of cutting saw bit (400), chip collection groove (202) are located the below of lower guard shield (201) for collect the cutting waste material, the cutting waste material includes waste oil and sweeps, chip collection groove (202) intercommunication has oil drain assembly and inhales bits unit (208), oil drain assembly is used for discharging waste oil in chip collection groove (202), inhale bits unit (208) are used for absorbing sweeps in chip collection groove (202);

the cooling module (100) comprises an oil mist supply assembly and an upper shield (104), wherein the upper shield (104) is arranged above the cutting saw blade (400), a protection cavity is defined by the lower shield (201) and the upper shield (104), the cutting saw blade (400) is positioned in the protection cavity, and the oil mist supply assembly is installed on the upper shield (104) and is communicated with the protection cavity and is used for spraying oil mist to the cutting saw blade (400).

2. Saw blade cutting device according to claim 1, characterized in that the bottom of the chip collecting channel (202) is connected to one end of a tee joint (204) by means of a chip removing pipe (203), the remaining two ends of the tee joint (204) are respectively connected to the oil drain assembly and the chip sucking unit (208), the oil drain assembly being located below the tee joint (204).

3. Saw blade cutting apparatus according to claim 2, wherein the oil drain assembly comprises a sealing filter (205) and an oil drain valve (207), the sealing filter (205) being mounted to the tee (204) for filtering the waste oil, the oil drain valve (207) selectively draining the waste oil flowing through the sealing filter (205).

4. A saw blade cutting apparatus according to claim 3, wherein the oil drain assembly further comprises a clamping member (206), the clamping member (206) being adapted to fix the tee (204), the sealing filter (205) and the oil drain valve (207).

5. The saw blade cutting apparatus according to claim 2, wherein the chip suction unit (208) comprises a wet and dry dust collector.

6. Saw blade cutting device according to claim 2, characterized in that the cross-sectional area of the chip collecting channel (202) decreases gradually in the direction from the channel top of the chip collecting channel (202) to the channel bottom of the chip collecting channel (202), the chip discharging tube (203) communicating with the channel bottom of the chip collecting channel (202).

7. Saw blade cutting device according to claim 1, characterized in that the oil mist supply assembly comprises an air supply unit for outputting compressed air, a throttle valve (101) provided at the output of the air supply unit for controlling the flow of the air supply unit, and an oil mist generator (102) for outputting cooling oil, which compressed air blows away to form the oil mist.

8. Saw blade cutting device according to claim 1, wherein the oil mist supply assembly is connected to the upper shield (104) by means of an oil pipe (103), which oil pipe (103) communicates with one side of the guard chamber.

9. The saw blade cutting apparatus according to claim 1, wherein the cooling module (100) further comprises a scraper (105), the scraper (105) being sandwiched between the lower shroud (201) and the upper shroud (104), the scraper (105) extending partially into the guard cavity for collecting debris within the guard cavity.

10. The saw blade cutting apparatus according to any one of claims 1-9, further comprising a table (300), wherein the cutting module, the cooling module (100) and the chip removal module (200) are each mounted on the table (300).