CN219924415U - Multi-layer round reinforcement cage processing jig frame - Google Patents
Multi-layer round reinforcement cage processing jig frame Download PDFInfo
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- CN219924415U CN219924415U CN202321251655.7U CN202321251655U CN219924415U CN 219924415 U CN219924415 U CN 219924415U CN 202321251655 U CN202321251655 U CN 202321251655U CN 219924415 U CN219924415 U CN 219924415U
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 106
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 50
- 239000010959 steel Substances 0.000 claims abstract description 50
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 241001669679 Eleotris Species 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000009435 building construction Methods 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 28
- 238000003466 welding Methods 0.000 description 7
- 238000004804 winding Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses a multi-layer round steel reinforcement cage processing jig frame, which relates to the field of building construction equipment and comprises an electric lifter, a section steel portal frame, a base and an electric pulley, wherein the electric lifter is used for lifting and positioning a steel reinforcement cage and a main reinforcement, the section steel portal frame is used for fixing and supporting operation conditions of the electric lifter and the electric pulley and is used as a moving track of the electric pulley in the horizontal direction, and a support system is formed by a split heads and sleepers together and is used as a steel reinforcement cage support base. During operation, the manufacturing site conditions of the multi-layer reinforcement cage can be reduced, the machining requirement personnel of the reinforcement cage are reduced, the manufacturing efficiency of the reinforcement cage is improved, and the quality of the reinforcement cage finished product is improved.
Description
Technical Field
The utility model relates to the field of building construction equipment, in particular to a multi-layer round reinforcement cage processing jig frame.
Background
The multi-layer circular reinforcement cage processing jig frame is jig frame equipment for positioning main reinforcements of a multi-layer reinforcement cage framework and welding and positioning stirrups, and is mainly applied to manufacturing multi-layer circular reinforcement cages in a simple processing field. In the prior art, when manufacturing a multi-layer circular reinforcement cage framework, an inner-layer circular reinforcement cage is generally machined by a reinforcement cage winding machine, then an outer reinforcement cage is constructed, the outer reinforcement cage is generally positioned by manually carrying out main reinforcement, the main reinforcement is generally manufactured by adopting 3 phi 32mm as a bundle of through length, a large amount of labor is consumed during positioning, the efficiency is lower, and the safety is poor during positioning of the main reinforcement when the diameter of the reinforcement cage is larger.
Disclosure of Invention
Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a multi-layer circular reinforcement cage processing jig frame, which can solve the problem that the main reinforcement is difficult to position when the outer layer reinforcement cage is manufactured, avoid the time and labor consumption for manufacturing the multi-layer circular reinforcement cage, and reduce the safety risk in the manufacturing process.
The utility model is realized in such a way that a multi-layer round reinforcement cage processing jig frame is constructed, which is characterized in that; the multi-layer round reinforcement cage processing jig comprises a sleeper, a section steel beam, a split heads, section steel upright posts, an electric hoister, an electric pulley and a section steel beam; the sleepers are used for being connected with the profile steel cross beam, and each group of sleepers is two and used for adjusting the height of the whole tire frame; the split heads are connected with the profile steel cross beam and used for supporting the circular reinforcement cage framework; the profile steel upright posts are connected with the steel cross beams to form a profile steel portal frame; the electric pulley is connected with the electric hoist and is used for hoisting the reinforced bar material. The multi-layer round reinforcement cage processing jig frame is used for manufacturing multi-layer round reinforcement cages, reducing the site conditions for manufacturing the multi-layer reinforcement cages, reducing reinforcement cage processing requirement personnel, improving the manufacturing efficiency of the reinforcement cages and improving the quality of reinforcement cage finished products.
The multi-layer round reinforcement cage processing jig frame is characterized in that; the sleeper is directly arranged on the hardening ground of the temporary processing field and is used for lifting the processing platform of the reinforcement cage; the section steel cross beam is erected and fixed on a sleeper, and the split heads are welded and fixed on the section steel cross beam and used for supporting the inner layer framework of the reinforcement cage.
The multi-layer round reinforcement cage processing jig frame is characterized in that; the split heads adopt the reinforcing bar welding.
The utility model has the following advantages: according to the multi-layer circular reinforcement cage processing jig frame, the combined base is connected with the profile steel door frame, in the multi-layer circular reinforcement cage processing process, after the inner side auxiliary reinforcing hoops are processed on the field, 4 bundles of main reinforcements are welded and positioned on the inner side auxiliary reinforcing hoops along the hoops Zhou Tongchang, an inner side circular reinforcement cage framework is formed preliminarily, the framework is hoisted by a crane to be positioned on the combined base, the main reinforcements are hoisted to an accurate position by an electric hoister and welded with the hoops in place, and after the whole circle of main reinforcements are welded, the hoop winding welding of the inner ring reinforcement cage is carried out. After the inner ring reinforcement cage is welded and manufactured, the reinforcement cage is lifted by using the door frame and the electric hoist, the distance between the bases is adjusted, the outer ring auxiliary reinforcing hoop is moved to the outer side of the inner ring reinforcement cage from the end head of the inner ring reinforcement cage and positioned, the reinforcement cage is lifted by using the door frame and the electric hoist again, the distance between the bases is adjusted, and the position and the positioning of the outer ring reinforcing hoop are adjusted. And the door frame and the electric hoist are subsequently utilized to lift the main reinforcement bundles of the outer ring reinforcement cage to the accurate position for positioning welding, after the positioning of the main reinforcement bundles of the whole circle is completed, the winding, welding and positioning of the outer ring stirrups are carried out to complete the manufacture of the whole multi-layer round reinforcement cage, so that the site conditions for manufacturing the multi-layer reinforcement cage are reduced, the processing requirements of workers for the reinforcement cage are reduced, the manufacturing efficiency of the reinforcement cage is improved, and the quality of the finished product of the reinforcement cage is improved.
Drawings
Fig. 1 is a schematic view of a multi-layered circular reinforcement cage processing jig according to the present utility model;
fig. 2 is a schematic structural view of a multi-layered round reinforcement cage processing jig according to another view angle of the present utility model.
100-sleeper; 200-section steel cross beams; 300-split heads; 400-section steel upright posts; 500-an electric hoist; 600-electric pulleys; 700-steel cross beam.
Detailed Description
The following detailed description of the present utility model will provide clear and complete description of the technical solutions of embodiments of the present utility model, with reference to fig. 1-2, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the prior art, the reinforcing bar winding machine is widely applied to manufacturing of round reinforcing bar cages, main bars of the reinforcing bar cages are automatically fed to a material distributing frame, the main bars of the material distributing frame need to pass through a fixed disc guide pipe manually to reach the disc guide pipe and are fixed on the disc guide pipe through an electric tool, the disc bars (winding bars) are welded on the main bars after passing through a straightener, normal welding is started, the fixed disc and the disc are synchronous, and the disc is welded simultaneously according to a preset speed (the running speed can be carried out according to the training degree of an operator), so that the finished reinforcing bar cage is produced. The single-layer reinforcement cage is convenient to manufacture, the multi-layer round reinforcement cage is difficult to manufacture, and the requirement on the field around emergency is high.
In view of this, the designer provides a circular steel reinforcement cage processing bed-jig of multilayer for the circular steel reinforcement cage of preparation multilayer reduces multilayer steel reinforcement cage and makes site condition, reduces steel reinforcement cage processing demand personnel, improves the preparation efficiency of steel reinforcement cage, improves steel reinforcement cage finished product quality.
Referring to fig. 1-2, in this embodiment, a multi-layered circular reinforcement cage processing jig includes a sleeper 100; a section steel beam 200; a split heads 300; section steel column 400; an electric hoist 500; an electric pulley 600; steel beam 700. The sleepers 100 are used for being connected with the profile steel cross beams 200, and each group of the sleepers 100 is two and used for adjusting the height of the whole tire frame; the split heads 300 are connected with the profile steel cross beam 200 and are used for supporting the circular reinforcement cage framework; the profile steel upright post 400 is connected with the steel cross beam 700 to form a profile steel portal; the electric pulley 600 is connected to the electric hoist 500 for lifting the reinforcing material.
The working principle of the multi-layer round reinforcement cage processing jig provided by the embodiment is as follows:
in the manufacturing process of the multi-layer circular reinforcement cage, after an inner auxiliary reinforcement hoop is processed on the field, 4 bundles of main reinforcements are welded and positioned on the inner auxiliary reinforcement hoop along the hoop Zhou Tongchang, an inner circular reinforcement cage framework is formed initially, the framework is hoisted on the split heads 300 by a crane, the main reinforcements are lifted to an accurate position by the aid of the electric hoist 500 and welded in place with the hoops, and after the whole circle of main reinforcements are welded, the hoops of the inner ring reinforcement cage are wound and welded. After the inner ring reinforcement cage is welded and manufactured, the reinforcement cage is lifted by using the electric hoist 500, the distance between the bases is adjusted, the outer ring auxiliary reinforcing hoop is moved to the outer side of the inner ring reinforcement cage from the end head of the inner ring reinforcement cage and positioned, the reinforcement cage is lifted by using the electric hoist 500 again, the distance between the bases is adjusted, and the position and the positioning of the outer ring reinforcing hoop are adjusted. And the electric hoist 500 is subsequently utilized to lift the main reinforcement bundles of the outer ring reinforcement cage to the accurate position for positioning and welding, after the positioning of the main reinforcement bundles of the whole circle is completed, the outer ring reinforcement bundles are wound, welded and positioned to complete the manufacture of the whole multi-layer round reinforcement cage, so that the site conditions for manufacturing the multi-layer reinforcement cage are reduced, the processing requirement personnel of the reinforcement cage are reduced, the manufacturing efficiency of the reinforcement cage is improved, and the quality of the finished product of the reinforcement cage is improved.
In a first aspect, the present utility model provides a modular base for supporting a reinforcement cage, comprising: the sleeper 100, the profile steel cross beam 200 and the split heads are directly arranged on the hardening ground of the temporary processing field and used for lifting the reinforcement cage processing platform; the section steel beam 200 is erected and fixed on the sleeper 100, and the split heads 300 are welded and fixed on the section steel beam 200 and used for supporting the inner layer framework of the reinforcement cage.
The split heads 300 are welded by steel bars, and the combined base is a plurality of split heads.
In a second aspect, the present utility model provides a shaped steel portal comprising:
vertical supports, cross beams, diagonal braces and electric lifts; the vertical support, the cross beam, the diagonal bracing and the electric hoisting machine are all arranged on the main body frame and combined into a whole; the vertical supports are two, and are made of section steel, so that the cross beam is firmly welded with the vertical supports as the whole portal support; the diagonal braces are welded on the vertical supports and the cross beams, and the electric hoisting machine is connected with the cross beams.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (3)
1. A multi-layer round reinforcement cage processing jig frame which is characterized in that; the multi-layer round reinforcement cage processing jig comprises a sleeper (100), a section steel beam (200), a split heads (300), section steel columns (400), an electric hoist (500), an electric pulley (600) and a steel beam (700); the sleepers (100) are connected with the profile steel cross beam (200), and each group of the sleepers (100) is two and used for adjusting the height of the whole tire frame; the split heads (300) are connected with the profile steel cross beam (200) and are used for supporting the circular reinforcement cage framework; the profile steel upright post (400) is connected with the steel cross beam (700) to form a profile steel portal frame; the electric pulley (600) is connected with the electric hoist (500) for hoisting the reinforcing bar material.
2. The multi-layered round reinforcement cage tooling jig of claim 1, wherein; the sleeper (100) is directly arranged on the hardening ground of the temporary processing field and is used for lifting a reinforcement cage processing platform; the profile steel cross beam (200) is erected and fixed on the sleeper (100), and the split heads (300) are welded and fixed on the profile steel cross beam (200) and used for supporting the inner layer framework of the reinforcement cage.
3. A multi-layered round reinforcement cage tooling jig as claimed in claim 1 or 2, wherein; the split heads (300) are welded by steel bars.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321251655.7U CN219924415U (en) | 2023-05-23 | 2023-05-23 | Multi-layer round reinforcement cage processing jig frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321251655.7U CN219924415U (en) | 2023-05-23 | 2023-05-23 | Multi-layer round reinforcement cage processing jig frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219924415U true CN219924415U (en) | 2023-10-31 |
Family
ID=88492763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321251655.7U Active CN219924415U (en) | 2023-05-23 | 2023-05-23 | Multi-layer round reinforcement cage processing jig frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219924415U (en) |
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2023
- 2023-05-23 CN CN202321251655.7U patent/CN219924415U/en active Active
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