CN219919187U - Multi-station workpiece induction heating complete equipment - Google Patents
Multi-station workpiece induction heating complete equipment Download PDFInfo
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- CN219919187U CN219919187U CN202223283756.0U CN202223283756U CN219919187U CN 219919187 U CN219919187 U CN 219919187U CN 202223283756 U CN202223283756 U CN 202223283756U CN 219919187 U CN219919187 U CN 219919187U
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- fixed
- heating
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- assembly
- induction heating
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 62
- 230000006698 induction Effects 0.000 title claims abstract description 30
- 238000005485 electric heating Methods 0.000 claims description 8
- 230000002457 bidirectional effect Effects 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 18
- 239000010959 steel Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 230000005611 electricity Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- General Induction Heating (AREA)
Abstract
The utility model discloses multi-station workpiece induction heating complete equipment, which relates to the technical field of workpiece production and comprises a mounting column and a storage component; and (3) mounting columns: the upper end of the mounting column is provided with a moving component, the side surface of the moving component is connected with a heating component, the upper end of the heating component is provided with an induction component, and the circumferential surface of the mounting column is provided with a rotating component; and (3) a storage assembly: contain swivel, connecting strip and storage bucket, rotate on the periphery of erection column and be connected with the swivel, be fixed with evenly distributed's connecting strip on the periphery of swivel, the side of connecting strip is fixed with the storage bucket, stores the work piece that needs to heat through setting up storage module, the removal subassembly contains fixed frame, first motor, connecting strip and threaded rod, the upper end of erection column is fixed with fixed frame, has a plurality of stations, can carry out induction heating to a plurality of steel mould work pieces simultaneously, improves the assembly efficiency of steel mould work piece.
Description
Technical Field
The utility model relates to the technical field of workpiece production, in particular to multi-station workpiece induction heating complete equipment.
Background
The small-size steel mould work piece need use induction heating's mode to process it in the in-process of carrying out processing, connecting hole diameter on the small-size steel mould work piece is bloated after induction heating, assemble when being hot this moment, not only reduced the degree of difficulty of assembly or dismantlement, can obtain higher joint strength simultaneously, current induction heating equipment station is single, can only heat the steel mould of certain size, when measuring the steel mould temperature, only can take out the steel mould from induction heater after can measuring, temperature control is not good, and automatic low, lead to the work efficiency of steel mould hot assembly, for this reason, we propose a multistation work piece induction heating complete sets.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides multi-station workpiece induction heating complete equipment which is provided with a plurality of stations, can simultaneously perform induction heating on a plurality of steel die workpieces, improves the assembly efficiency of the steel die workpieces, and can effectively solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a multi-station workpiece induction heating complete equipment comprises a mounting column and a storage component;
and (3) mounting columns: the upper end of the mounting column is provided with a moving component, the side surface of the moving component is connected with a heating component, the upper end of the heating component is provided with an induction component, and the circumferential surface of the mounting column is provided with a rotating component;
and (3) a storage assembly: the rotary ring is rotationally connected to the circumferential surface of the mounting column, the uniformly distributed first connecting strips are fixed to the circumferential surface of the rotary ring, the storage barrel is fixed to the side face of the first connecting strips, and a storage assembly is arranged to store workpieces to be heated.
Further, remove the subassembly and contain fixed frame, first motor, second connecting strip and threaded rod, the upper end of erection column is fixed with fixed frame, first motor is installed to the upside of fixed frame, the inside sliding connection of fixed frame has the second connecting strip, the screw hole has been seted up to the upside of second connecting strip, the inside threaded connection of screw hole has the threaded rod, the threaded rod rotates the inside of connecting at fixed frame, the output shaft of first motor is fixed in the upper end of threaded rod, the output of the outside PLC controller is connected to the input electricity of first motor, drives the heating element through setting up the removal subassembly and removes.
Further, the heating element contains go-between and heating wire, the side of second connecting strip is fixed with the go-between, evenly distributed's heating hole has been seted up to the upper end of go-between, the heating hole corresponds with the storage bucket each other, the internally mounted in heating hole has the heating wire, the output of outside PLC controller is connected to the input electricity of heating wire, heats the work piece through setting up heating element.
Further, the response subassembly contains mount, electric telescopic handle, connection pad, temperature sensor, infrared receiver and infrared transmitter, the upper end of go-between is fixed with evenly distributed's mount, electric telescopic handle is installed to the upside of mount, be fixed with the connection pad on electric telescopic handle's the flexible arm, temperature sensor is installed to the lower extreme of connection pad, temperature sensor corresponds with the storage bucket each other, infrared receiver and infrared transmitter are installed to the internally mounted of mount, infrared receiver corresponds with infrared transmitter each other, infrared receiver is connected with outside PLC controller two-way electricity, the output of outside PLC controller is all connected to electric telescopic handle and infrared transmitter's input, responds to the temperature and the position of work piece through setting up the response subassembly.
Further, the rotating assembly comprises a fixed plate, a second motor, a gear and a gear ring, the gear ring is fixed at the lower end of the rotating ring, the fixed plate is fixed on the circumferential surface of the mounting column, the second motor is installed at the lower side of the fixed plate, the gear is fixed on the output shaft of the second motor, the gear is meshed with the gear ring, the input end of the second motor is electrically connected with the output end of the external PLC controller, and the rotating assembly is arranged to drive the storage barrel to rotate.
Further, the lower end of the mounting column is fixed with a chassis, and the edge of the chassis is provided with uniformly distributed fixing holes.
Compared with the prior art, the utility model has the beneficial effects that: the multi-station workpiece induction heating complete equipment has the following advantages:
through setting up storage component and making can place the inside of each storage bucket one by one with the small-size steel mould work piece that needs to heat in the in-process of using, start the removal subassembly after placing and make the go-between move downwards, start all electric telescopic handle work after the small-size steel mould work piece that needs to heat enters into the inside of the heating hole of seting up on the go-between up end and make all temperature sensor downwards and work piece contact, outside PLC controller will automatic control all heating wire work heats all work pieces after the contact, each temperature sensor will measure the temperature of all work pieces at the in-process of heating, outside PLC will automatic control all heating wire stop work after its temperature reaches suitable numerical value, can accomplish the induction heating to a plurality of steel mould work pieces under such circumstances, improve the assembly efficiency of steel mould work piece.
Drawings
FIG. 1 is a schematic view of the front side structure of the present utility model;
FIG. 2 is a schematic view of a heating assembly according to the present utility model;
FIG. 3 is a schematic view of a rotating assembly according to the present utility model.
In the figure: the device comprises a mounting column 1, a storage component 2, a rotating ring 21, a first connecting bar 22, a storage barrel 23, a moving component 3, a fixed frame 31, a first motor 32, a second connecting bar 33, a threaded rod 34, a heating component 4, a connecting ring 41, a heating wire 42, a sensing component 5, a fixed frame 51, an electric telescopic rod 52, a connecting disc 53, a temperature sensor 54, an infrared receiver 55, an infrared transmitter 56, a rotating component 6, a fixed plate 61, a second motor 62, a gear 63, a gear 64, a gear ring 7, a chassis 8 and a fixed hole 8.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: a multi-station workpiece induction heating complete equipment comprises a mounting column 1 and a storage component 2;
mounting post 1: the upper end is provided with a moving component 3, the side surface of the moving component 3 is connected with a heating component 4, the upper end of the heating component 4 is provided with an induction component 5, the circumferential surface of a mounting column 1 is provided with a rotating component 6, the moving component 3 comprises a fixed frame 31, a first motor 32, a second connecting bar 33 and a threaded rod 34, the upper end of the mounting column 1 is fixedly provided with the fixed frame 31, the upper side of the fixed frame 31 is provided with the first motor 32, the inside of the fixed frame 31 is slidingly connected with the second connecting bar 33, the upper side of the second connecting bar 33 is provided with a threaded hole, the inside of the threaded hole is in threaded connection with the threaded rod 34, the threaded rod 34 is rotationally connected in the inside of the fixed frame 31, the output shaft of the first motor 32 is fixed at the upper end of the threaded rod 34, the input end of the first motor 32 is electrically connected with the output end of an external PLC controller, the heating component 4 comprises a connecting ring 41 and an electric heating wire 42, the side surface of the second connecting bar 33 is fixedly provided with the connecting ring 41, the upper end of the connecting ring 41 is provided with uniformly distributed heating holes, the heating holes correspond to the storage barrel 23, an electric heating wire 42 is arranged in the heating holes, the input end of the electric heating wire 42 is electrically connected with the output end of an external PLC controller, the induction component 5 comprises a fixing frame 51, an electric telescopic rod 52, a connecting disc 53, a temperature sensor 54, an infrared receiver 55 and an infrared emitter 56, the upper end of the connecting ring 41 is fixedly provided with the uniformly distributed fixing frame 51, the upper side of the fixing frame 51 is provided with the electric telescopic rod 52, a connecting disc 53 is fixedly arranged on a telescopic arm of the electric telescopic rod 52, the lower end of the connecting disc 53 is provided with the temperature sensor 54, the temperature sensor 54 corresponds to the storage barrel 23, the infrared receiver 55 and the infrared emitter 56 are arranged in the fixing frame 51, the infrared receiver 55 corresponds to the infrared emitter 56, the infrared receiver 55 is electrically connected with an external PLC (programmable logic controller) in a bidirectional manner, the input ends of the electric telescopic rod 52 and the infrared transmitter 56 are electrically connected with the output end of the external PLC, the rotating assembly 6 comprises a fixed plate 61, a second motor 62, a gear 63 and a gear ring 64, the lower end of the rotating ring 21 is fixedly provided with the gear ring 64, the fixed plate 61 is fixedly arranged on the circumferential surface of the mounting column 1, the second motor 62 is arranged on the lower side of the fixed plate 61, a gear 63 is fixedly arranged on the output shaft of the second motor 62, the gear 63 is meshed with the gear ring 64, the input end of the second motor 62 is electrically connected with the output end of the external PLC, the rotating assembly 6 is arranged to drive the storage barrel 23 to rotate, the temperature and the position of a workpiece are sensed by the sensing assembly 5, the workpiece is heated by the heating assembly 4, and the heating assembly 4 is driven to move by the moving assembly 3;
storage module 2: the device comprises a swivel 21, a first connecting strip 22 and a storage barrel 23, wherein the swivel 21 is rotationally connected to the circumferential surface of the mounting column 1, the first connecting strips 22 which are uniformly distributed are fixed to the circumferential surface of the swivel 21, the storage barrel 23 is fixed to the side surface of the first connecting strip 22, and a workpiece to be heated is stored by the aid of the storage assembly 2.
Wherein: the lower extreme of erection column 1 is fixed with chassis 7, and evenly distributed's fixed orifices 8 have been seted up to the limit portion of chassis 7.
The working principle of the multi-station workpiece induction heating complete equipment provided by the utility model is as follows: by arranging the storage component, small-size steel mould workpieces to be heated can be firstly placed in the storage barrel 23 at the front side in the using process, after the placement is finished, the second motor 62 is started to enable the gear 63 to rotate, the gear 63 rotates to drive all the storage barrels 23 to rotate, when the non-stored storage barrels 23 rotate to drive the front ends of the mounting columns 1 to place the workpieces to be heated in the storage barrels, the workpieces to be heated are repeatedly placed in the storage barrels 23 one by one, after the placement is finished, the first motor 32 is started to enable the threaded rod 34 to rotate, the threaded rod 34 rotates to drive the moving bar 33 to move downwards, the second connecting bar 33 moves downwards to reach the connecting ring 41 to move downwards, when the small-size steel mould workpieces to be heated enter the inside of heating holes formed in the upper end face of the connecting ring 41, the connecting ring 41 continues to move, when the workpiece is positioned between the infrared receiver 55 and the infrared emitter 56, the infrared emitter 56 is shielded, the external PLC controller automatically controls all the electric telescopic rods 52 to work so that all the temperature sensors 54 are downwards contacted with the workpiece, the external PLC controller automatically controls all the electric heating wires 42 to work to heat all the workpiece after the electric telescopic rods are contacted, in the heating process, each temperature sensor 54 measures the temperature of all the workpiece, and after the temperature reaches a proper value, the external PLC automatically controls all the electric heating wires 42 to stop working, so that the induction heating of a plurality of steel die workpieces can be completed, and the assembly efficiency of the steel die workpieces is improved.
It should be noted that the external PLC controller disclosed in the above embodiment is specifically designated as siemens S7-200, the first motor 32 and the second motor 62 may be 1LE0003 three-phase asynchronous motors, the heating wire 42 may be Cr20N i heating wire, the electric telescopic rod 52 may be se:Sub>A TGC-se:Sub>A high-thrust electric telescopic rod, the temperature sensor 54 may be se:Sub>A LSCI-TZ03 laser focusing type infrared temperature sensor, the infrared receiver 55 may be se:Sub>A CHQ0038F infrared receiver, the infrared transmitter 56 may be se:Sub>A 5mm infrared transmitting head, and the external PLC controller controls the operation of the first motor 32, the second motor 62, the heating wire 42, the electric telescopic rod 52, the temperature sensor 54 and the infrared transmitter 56 by methods commonly used in the art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A multistation work piece induction heating complete sets, its characterized in that: comprises a mounting column (1) and a storage component (2);
mounting post (1): the upper end is provided with a moving assembly (3), the side surface of the moving assembly (3) is connected with a heating assembly (4), the upper end of the heating assembly (4) is provided with an induction assembly (5), and the circumferential surface of the mounting column (1) is provided with a rotating assembly (6);
storage assembly (2): contain swivel (21), first connecting strip (22) and storage bucket (23), rotate on the periphery of erection column (1) and be connected with swivel (21), be fixed with evenly distributed's first connecting strip (22) on the periphery of swivel (21), the side of first connecting strip (22) is fixed with storage bucket (23).
2. A multi-station workpiece induction heating kit as claimed in claim 1, wherein: the movable assembly (3) comprises a fixed frame (31), a first motor (32), a second connecting bar (33) and a threaded rod (34), wherein the fixed frame (31) is fixed at the upper end of the mounting column (1), the first motor (32) is installed at the upper side of the fixed frame (31), the second connecting bar (33) is connected to the inside of the fixed frame (31) in a sliding mode, a threaded hole is formed in the upper side of the second connecting bar (33), the threaded rod (34) is connected to the internal thread of the threaded hole in a threaded mode, the threaded rod (34) is connected to the inside of the fixed frame (31) in a rotating mode, an output shaft of the first motor (32) is fixed at the upper end of the threaded rod (34), and the input end of the first motor (32) is electrically connected with the output end of an external PLC controller.
3. A multi-station workpiece induction heating kit as claimed in claim 2, wherein: the heating assembly (4) comprises a connecting ring (41) and an electric heating wire (42), the connecting ring (41) is fixed on the side face of the second connecting strip (33), uniformly distributed heating holes are formed in the upper end of the connecting ring (41), the heating holes correspond to the storage barrel (23) mutually, the electric heating wire (42) is installed in the heating holes, and the input end of the electric heating wire (42) is electrically connected with the output end of an external PLC controller.
4. A multi-station workpiece induction heating kit as claimed in claim 3, wherein: the induction component (5) comprises a fixing frame (51), an electric telescopic rod (52), a connecting disc (53), a temperature sensor (54), an infrared receiver (55) and an infrared emitter (56), wherein the fixing frame (51) is uniformly distributed at the upper end of the connecting ring (41), the electric telescopic rod (52) is installed at the upper side of the fixing frame (51), the connecting disc (53) is fixed on a telescopic arm of the electric telescopic rod (52), the temperature sensor (54) is installed at the lower end of the connecting disc (53), the temperature sensor (54) corresponds to the storage barrel (23) mutually, the infrared receiver (55) and the infrared emitter (56) are installed inside the fixing frame (51), the infrared receiver (55) corresponds to the infrared emitter (56) mutually, the infrared receiver (55) is electrically connected with an external PLC (programmable logic controller) in a bidirectional mode, and the input ends of the electric telescopic rod (52) and the infrared emitter (56) are electrically connected with the output end of the external PLC controller.
5. A multi-station workpiece induction heating kit as claimed in claim 1, wherein: the rotating assembly (6) comprises a fixed plate (61), a second motor (62), a gear (63) and a gear ring (64), the gear ring (64) is fixed at the lower end of the rotating ring (21), the fixed plate (61) is fixed on the circumferential surface of the mounting column (1), the second motor (62) is mounted at the lower side of the fixed plate (61), the gear (63) is fixed on the output shaft of the second motor (62), the gear (63) is meshed with the gear ring (64), and the input end of the second motor (62) is electrically connected with the output end of an external PLC controller.
6. A multi-station workpiece induction heating kit as claimed in claim 1, wherein: the lower end of the mounting column (1) is fixedly provided with a chassis (7), and the edge of the chassis (7) is provided with uniformly distributed fixing holes (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223283756.0U CN219919187U (en) | 2022-12-08 | 2022-12-08 | Multi-station workpiece induction heating complete equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223283756.0U CN219919187U (en) | 2022-12-08 | 2022-12-08 | Multi-station workpiece induction heating complete equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219919187U true CN219919187U (en) | 2023-10-27 |
Family
ID=88467861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223283756.0U Active CN219919187U (en) | 2022-12-08 | 2022-12-08 | Multi-station workpiece induction heating complete equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219919187U (en) |
-
2022
- 2022-12-08 CN CN202223283756.0U patent/CN219919187U/en active Active
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