CN219917877U - Switch socket product assembly test assembly line - Google Patents
Switch socket product assembly test assembly line Download PDFInfo
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- CN219917877U CN219917877U CN202320718234.4U CN202320718234U CN219917877U CN 219917877 U CN219917877 U CN 219917877U CN 202320718234 U CN202320718234 U CN 202320718234U CN 219917877 U CN219917877 U CN 219917877U
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- vertical guide
- assembly
- switch socket
- plug
- test
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- 238000012360 testing method Methods 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 238000003825 pressing Methods 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000007306 turnover Effects 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000010330 laser marking Methods 0.000 claims abstract description 10
- 230000007547 defect Effects 0.000 claims abstract description 6
- 238000005192 partition Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012546 transfer Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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Abstract
The utility model provides a switch socket product equipment test assembly line, relates to socket production line technical field, including setting up the material transfer chain that is used for supplying to carry the switch socket on the workstation, setting up and be used for making the automatic pressing mechanism of pressfitting action to the switch socket of process on the material transfer chain, setting up on the material transfer chain and be used for making the plug mechanism of test to the switch socket after the pressfitting. The automatic switching device also comprises a turnover mechanism which is arranged on the feeding conveying line and used for performing turnover operation on the switch socket after the plugging test, and a laser marking mechanism which is arranged on the feeding conveying line and used for marking the switch socket after the turnover. The workbench on one side of the feeding conveying line is provided with a plurality of material frames which are the same as the material frames for containing spare and accessory parts, and the workbench further comprises a CCD detection mechanism which is arranged on the feeding conveying line and used for detecting assembly defects. The utility model can effectively improve the working efficiency, reduce the production cost and has high yield.
Description
Technical Field
The utility model relates to the technical field of switch socket production lines, in particular to a switch socket product assembly test line.
Background
The socket finished product is generally assembled by a lower cover, a seat, an internal electric device (a copper sheet, a switch and an LED lamp), a power line and an upper cover, and in the current production process, the assembly process is generally divided into a plurality of equipment and a plurality of production lines to carry out the assembly of the whole machine and the screening of good products, so that more operators are needed, the production cost is higher, the production efficiency is limited by manpower, and the yield of the finished product is difficult to be well ensured.
Disclosure of Invention
In order to solve the above problems in the prior art, a method for effectively improving working efficiency and operating the same is provided to overcome the above technical drawbacks.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a switch socket product equipment test assembly line, is used for supplying to the material transfer chain of carrying switch socket including setting up on the workstation, sets up on the material transfer chain and is used for making the automatic pressing mechanism of pressfitting action to the switch socket of process, sets up on the material transfer chain and is used for making the plug mechanism of test to the switch socket after the pressfitting.
Further, automatic pressing mechanism, plug mechanism all set up on power conveying mechanism, power conveying mechanism concatenation sets up in the feed transfer chain, power conveying mechanism includes the conveying guide rail, sets up the power motor in conveying guide rail one side, be connected with the driving pulley on the power motor output shaft, the front and back both sides of conveying guide rail rotate and are provided with driven pulley, be connected through conveyer belt between driving pulley and the driven pulley, conveyer belt is followed conveying guide rail length direction sets up, the switch socket is set up and is formed automatic transport on conveyer belt.
Further, the automatic pressing mechanism comprises a pressing machine box fixedly arranged on the power transmission mechanism, the bottom of the pressing machine box is of an open structure, a gantry plate frame is arranged on a fixing frame in the pressing machine box, and two groups of pressing assemblies are arranged on the gantry plate frame at left and right intervals.
Further, press the subassembly including vertical downward fixation press the cylinder on the longmen grillage top surface, press the output pole of cylinder and first vertical guide block top fixed connection, one side and the first vertical guide rail of first vertical guide block are connected and both are sliding connection, first vertical guide rail is vertical to be set up longmen grillage inboard, first vertical guide block bottom is fixed to be provided with presses the briquetting, press the terminal surface embedded buffering strip that has under the briquetting.
Further, the plug mechanism is including the plug machine case of fixed setting on power conveying mechanism, and plug machine case bottom is open structure, plug machine incasement mount is equipped with the plug grillage, the vertical baffle that is provided with in plug grillage middle part, the front side of baffle is provided with plug test assembly, rear side is provided with electrically conductive test assembly.
Further, the plug test subassembly is including setting up plug test cylinder on the plug grillage top surface, the output shaft and the vertical guide block top fixed connection of second of plug test cylinder, the inboard and the second vertical guide rail of second vertical guide block are connected and both are sliding connection, the vertical setting of second vertical guide rail is in the baffle front side, the fixed plug piece that is provided with in second vertical guide block bottom, the terminal surface is provided with the inserted sheet with the switch socket adaptation under the plug piece.
Further, the conductive testing assembly comprises a conductive testing cylinder arranged on the top surface of the plugging plate frame, an output shaft of the conductive testing cylinder is fixedly connected with the top of a third vertical guide block, the inner side of the third vertical guide block is connected with a third vertical guide rail, the inner side of the third vertical guide block and the third vertical guide rail are in sliding connection, the third vertical guide rail is vertically arranged on the rear side of the partition plate, a live wire assembly and a zero wire assembly are fixedly arranged at the bottom of the third vertical guide block, and the live wire assembly and the zero wire assembly are identical in structure.
Further, the live wire assembly comprises a conductive base arranged at the bottom of the third vertical guide block, a wire installation seat is arranged at the top of the conductive base, a conductive plug block is arranged at the bottom of the conductive base, and a rigid wire matched with the switch socket is vertically arranged at the bottom of the conductive plug block.
Further, the automatic switching device also comprises a turnover mechanism which is arranged on the feeding conveying line and used for performing turnover operation on the switch socket after the plugging test, and a laser marking mechanism which is arranged on the feeding conveying line and used for marking the switch socket after the turnover.
Further, a plurality of material frames which are the same as the material containing parts are arranged on the workbench at one side of the material feeding conveying line, and the CCD detection mechanism for detecting assembly defects is arranged on the material feeding conveying line.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model provides a switch socket product assembling and testing assembly line, which is provided with a feeding conveying line, an automatic pressing mechanism, a plugging mechanism, a turnover mechanism, a laser marking mechanism, a material frame and a CCD detection mechanism.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of an automatic pressing mechanism according to the present utility model;
FIG. 3 is a schematic view of a part of the automatic pressing mechanism according to the present utility model;
FIG. 4 is a schematic view of a plug-in mechanism according to the present utility model;
FIG. 5 is a schematic view of another view angle of the plugging mechanism according to the present utility model;
FIG. 6 is a schematic view of a view angle partial structure of the plugging mechanism according to the present utility model;
fig. 7 is a schematic view of a part of the plug-in mechanism according to another view of the present utility model.
In the figure: 1. the system comprises a feeding conveyor line, 2 parts of a material frame, 3 parts of a CCD detection device, 4 parts of an automatic pressing mechanism, 41 parts of a pressing machine box, 42 parts of a gantry plate frame, 43 parts of a pressing cylinder, 44 parts of a first vertical guide rail, 45 parts of a first vertical guide block, 46 parts of a pressing block, 47 parts of a buffer strip, 5 parts of a power conveying mechanism, 51 parts of a conveying guide rail, 52 parts of a power motor, 53 parts of a driving belt wheel, 54 parts of a driven belt wheel, 55 parts of a conveying belt, 6 parts of a plugging mechanism, 601 parts of a plugging machine box, 602 parts of a plugging plate frame, 603 parts of a partition plate, 604 parts of a plugging testing cylinder, 605 parts of a second vertical guide rail, 606 parts of a second vertical guide block, 607 parts of a plugging block, 608 parts of a plugging sheet, 609 parts of a conductive testing cylinder, 610 parts of a third vertical guide rail, 611 parts of a third vertical guide block, 612 parts of a conductive base, 613 parts of a wire mounting seat, 614 parts of a conductive plugging block, 615 parts of a rigid wire, 7 parts of a turnover mechanism, 8 parts of a laser marking mechanism and 9 parts of a switch socket.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-7, a switch socket product assembling and testing assembly line comprises a feeding conveying line 1, an automatic pressing mechanism 4, a plugging mechanism 6, a turnover mechanism 7 and a laser marking mechanism 8, wherein the feeding conveying line 1 is arranged on a workbench and used for feeding and conveying switch sockets 9, the automatic pressing mechanism 4 is arranged on the feeding conveying line 1 and used for pressing the switch sockets 9 passing through, the plugging mechanism 6 is arranged on the feeding conveying line 1 and used for testing the switch sockets 9 after pressing, the turnover mechanism 7 is arranged on the feeding conveying line 1 and used for overturning the switch sockets 9 after plugging and testing, and the laser marking mechanism 8 is arranged on the feeding conveying line 1 and used for marking the switch sockets 9 after overturning. The workbench on one side of the feeding conveying line 1 is provided with a plurality of material frames 2 which are the same as the material frames for containing spare and accessory parts, and the workbench further comprises a CCD detection mechanism 3 which is arranged on the feeding conveying line 1 and used for detecting assembly defects.
The utility model provides a switch socket product assembling and testing assembly line, which is provided with a feeding conveying line 1, an automatic pressing mechanism 4, a plugging mechanism 6, a turnover mechanism 7, a laser marking mechanism 8, a material frame 2 and a CCD detection mechanism, when the switch socket product assembling and testing assembly line is used, a producer sits in front of the feeding conveying line 1, assembles parts in the material frame, visually detects whether assembly defects exist through the CCD detection mechanism after assembly, takes out defective products after assembly, automatically presses a switch socket 9 through the automatic pressing mechanism 4 after detection, performs plugging and pulling testing on the switch socket after pressing, and performs conductivity testing on the switch socket after the test, and performs laser marking on the switch socket through the turnover mechanism 7 after the turnover.
Specifically, as shown in the figure, the automatic pressing mechanism 4 and the plugging mechanism 6 are both arranged on the power conveying mechanism 5, the power conveying mechanism 5 is spliced and arranged in the feeding conveying line 1, the power conveying mechanism 5 comprises a conveying guide rail 51 and a power motor 52 arranged on one side of the conveying guide rail 51, a driving belt wheel 53 is connected to an output shaft of the power motor 52, driven belt wheels 54 are rotatably arranged on the front side and the rear side of the conveying guide rail 51, the driving belt wheels 54 are connected with the driven belt wheels 54 through a conveying belt 55, the conveying belt 55 is arranged along the length direction of the conveying guide rail 51, and the switch socket 9 is erected on the conveying belt 55 to form automatic conveying. When the power motor 52 is used, the driving belt wheel 53 is driven to rotate by the driving motor 52, the driven belt wheel 54 is driven to rotate by the driving belt wheel 53 through the conveying belt 55, the switch socket is driven to move by the conveying belt 55, the power structure is simple and compact, and the practicability is high.
Specifically, as shown in the figure, the automatic pressing mechanism 4 comprises a pressing machine case 41 fixedly arranged on the power transmission mechanism 5, the bottom of the pressing machine case 41 is of an open structure, a gantry plate frame 42 is arranged in a fixing frame in the pressing machine case 41, and two groups of pressing assemblies are arranged on the gantry plate frame 42 at left and right intervals.
Specifically, as shown in the figure, the pressing assembly includes a pressing cylinder 43 vertically fixed downward on the top surface of the gantry frame 42, an output rod of the pressing cylinder 43 is fixedly connected with the top of a first vertical guide block 45, one side of the first vertical guide block 45 is connected with a first vertical guide rail 44 and is in sliding connection with the first vertical guide rail 44, the first vertical guide rail 44 is vertically arranged on the inner side of the gantry frame 42, a pressing block 46 is fixedly arranged at the bottom of the first vertical guide block 45, and a buffer strip 47 is embedded in the lower end surface of the pressing block 46. When in use, the pressing cylinder 43 drives the first vertical guide block 45 to move downwards, so as to drive the pressing block 46 to move downwards, so that the pressing block 46 presses the passing switch socket, and the buffer strip 47 is arranged to avoid damaging the switch socket.
Specifically, as shown in the figure, the plug mechanism 6 includes a plug chassis 601 fixedly disposed on the power transmission mechanism 5, the bottom of the plug chassis 601 is in an open structure, a plug board frame 602 is disposed in a fixed frame in the plug chassis 601, a partition board 603 is vertically disposed in the middle of the plug board frame 602, and a plug testing component is disposed on the front side and a conductive testing component is disposed on the rear side of the partition board 603.
Specifically, as shown in the figure, the plug testing assembly includes a plug testing cylinder 604 disposed on the top surface of the plug board frame 602, an output shaft of the plug testing cylinder 604 is fixedly connected with the top of a second vertical guide block 606, the inner side of the second vertical guide block 606 is connected with a second vertical guide rail 605 and is in sliding connection with the second vertical guide rail 605, the second vertical guide rail 605 is vertically disposed on the front side of the partition 603, a plug block 607 is fixedly disposed at the bottom of the second vertical guide block 606, and an inserting sheet 608 adapted to the switch socket 9 is disposed on the lower end surface of the plug block 607. When in use, the second vertical guide block 606 is driven and driven by the plugging and unplugging test cylinder 604, and the second vertical guide block 606 drives the plugging and unplugging block 607 to vertically move, so that plugging and unplugging test is performed on the switch socket through the plugging sheet 608.
Specifically, as shown in the figure, the conductive testing assembly includes a conductive testing cylinder 609 disposed on the top surface of the plugging plate frame 302, an output shaft of the conductive testing cylinder 609 is fixedly connected with the top of a third vertical guide block 611, the inner side of the third vertical guide block 611 is connected with a third vertical guide rail 610, the inner side of the third vertical guide block 611 is slidably connected with the third vertical guide rail 610, the third vertical guide rail 610 is vertically disposed on the rear side of the partition plate 603, a fire wire assembly and a zero wire assembly are fixedly disposed at the bottom of the third vertical guide block 606, and the fire wire assembly and the zero wire assembly have the same structure. The live wire assembly comprises a conductive base 612 arranged at the bottom of the third vertical guide block 611, a wire mounting seat 613 is arranged at the top of the conductive base 612, a conductive insert block 614 is arranged at the bottom of the conductive base 612, and a rigid wire 615 matched with the switch socket 9 is vertically arranged at the bottom of the conductive insert block 614. When in use, the third vertical guide block 611 is driven to vertically move by the conductive test cylinder 609, so as to drive the conductive base 612 to vertically move, namely drive the rigid wire 615 to be downwardly inserted into the switch socket 9, and the electric wire is conducted by adopting two rigid wires with zero fire, so that the conductive performance of the switch socket is tested.
Specifically, as shown in the figure, the device further comprises a turnover mechanism 7 arranged on the feeding conveying line 1 and used for performing turnover operation on the switch socket 9 after the plugging test, and a laser marking mechanism 8 arranged on the feeding conveying line 1 and used for marking the switch socket 9 after the turnover.
Specifically, as shown in the figure, a plurality of material frames 2 which are the same as the material containing parts are arranged on the workbench at one side of the material feeding conveying line 1, and a CCD detection device 3 which is arranged on the material feeding conveying line 1 and used for detecting assembly defects is also included.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (9)
1. The assembly and test assembly line for the switch socket products is characterized by comprising a feeding conveying line (1) arranged on a workbench and used for feeding and conveying switch sockets (9), an automatic pressing mechanism (4) arranged on the feeding conveying line (1) and used for pressing the switch sockets (9) passing through, and a plugging mechanism (6) arranged on the feeding conveying line (1) and used for testing the pressed switch sockets (9);
the automatic pressing mechanism (4) and the plugging mechanism (6) are both arranged on the power conveying mechanism (5), the power conveying mechanism (5) is spliced and arranged in the feeding conveying line (1), the power conveying mechanism (5) comprises a conveying guide rail (51) and a power motor (52) arranged on one side of the conveying guide rail (51), a driving pulley (53) is connected to an output shaft of the power motor (52), driven pulleys (54) are rotatably arranged on the front side and the rear side of the conveying guide rail (51), the driving pulleys (53) are connected with the driven pulleys (54) through conveying belts (55), the conveying belts (55) are arranged along the length direction of the conveying guide rail (51), and a switch socket (9) is erected on the conveying belts (55) to form automatic conveying.
2. The assembly and test assembly line for the switch socket product according to claim 1, wherein the automatic pressing mechanism (4) comprises a pressing machine case (41) fixedly arranged on the power transmission mechanism (5), the bottom of the pressing machine case (41) is of an open structure, a gantry plate frame (42) is arranged on an inner fixing frame of the pressing machine case (41), and two groups of pressing assemblies are arranged on the gantry plate frame (42) at left and right intervals.
3. The switch socket product assembly test assembly line according to claim 2, wherein the pressing assembly comprises a pressing cylinder (43) vertically fixed downwards on the top surface of the gantry plate frame (42), an output rod of the pressing cylinder (43) is fixedly connected with the top of a first vertical guide block (45), one side of the first vertical guide block (45) is connected with a first vertical guide rail (44) and is in sliding connection with the first vertical guide rail, the first vertical guide rail (44) is vertically arranged on the inner side of the gantry plate frame (42), a pressing block (46) is fixedly arranged at the bottom of the first vertical guide block (45), and a buffer strip (47) is embedded in the lower end surface of the pressing block (46).
4. A switch socket product assembly test assembly line according to claim 3, wherein the plug mechanism (6) comprises a plug chassis (601) fixedly arranged on the power transmission mechanism (5), the bottom of the plug chassis (601) is of an open structure, a plug board frame (602) is arranged in the plug chassis (601) in a fixed manner, a partition board (603) is vertically arranged in the middle of the plug board frame (602), a plug test component is arranged on the front side of the partition board (603), and a conductive test component is arranged on the rear side of the partition board.
5. The assembly and test assembly line for the switch socket products according to claim 4, wherein the plug test assembly comprises a plug test cylinder (604) arranged on the top surface of the plug plate frame (602), an output shaft of the plug test cylinder (604) is fixedly connected with the top of a second vertical guide block (606), the inner side of the second vertical guide block (606) is connected with a second vertical guide rail (605) and is in sliding connection with the second vertical guide rail (605), the second vertical guide rail (605) is vertically arranged on the front side of the partition plate (603), a plug block (607) is fixedly arranged at the bottom of the second vertical guide block (606), and an inserting sheet (608) matched with the switch socket (9) is arranged on the lower end surface of the plug block (607).
6. The assembly and test assembly line for the switch socket product according to claim 5, wherein the conductive test assembly comprises a conductive test cylinder (609) arranged on the top surface of the plug board frame (602), an output shaft of the conductive test cylinder (609) is fixedly connected with the top of a third vertical guide block (611), the inner side of the third vertical guide block (611) is connected with a third vertical guide rail (610) and is in sliding connection with the third vertical guide rail, the third vertical guide rail (610) is vertically arranged on the rear side of the partition board (603), and a live wire assembly and a zero wire assembly are fixedly arranged at the bottom of the third vertical guide block (611) and have the same structure.
7. The switch socket product assembly test line according to claim 6, wherein the live wire assembly comprises a conductive base (612) arranged at the bottom of the third vertical guide block (611), a wire mounting seat (613) is arranged at the top of the conductive base (612), a conductive plug (614) is arranged at the bottom of the conductive base (612), and a rigid wire (615) matched with the switch socket (9) is vertically arranged at the bottom of the conductive plug (614).
8. The assembly and test assembly line for the switch socket products according to claim 7, further comprising a turnover mechanism (7) arranged on the feeding conveying line (1) and used for performing turnover operation on the switch socket (9) after the plug test, and a laser marking mechanism (8) arranged on the feeding conveying line (1) and used for marking the switch socket (9) after the turnover.
9. The assembly and test assembly line for switch socket products according to claim 8, wherein a plurality of material frames (2) which are the same as the material containing parts are arranged on the workbench at one side of the material supply conveying line (1), and the assembly and test assembly line further comprises a CCD detection mechanism (3) which is arranged on the material supply conveying line (1) and used for detecting assembly defects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320718234.4U CN219917877U (en) | 2023-04-04 | 2023-04-04 | Switch socket product assembly test assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320718234.4U CN219917877U (en) | 2023-04-04 | 2023-04-04 | Switch socket product assembly test assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219917877U true CN219917877U (en) | 2023-10-27 |
Family
ID=88431790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320718234.4U Active CN219917877U (en) | 2023-04-04 | 2023-04-04 | Switch socket product assembly test assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219917877U (en) |
-
2023
- 2023-04-04 CN CN202320718234.4U patent/CN219917877U/en active Active
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