CN219908101U - Dyeing mechanism of dyeing machine - Google Patents

Abstract

The utility model discloses a dyeing mechanism of a dyeing machine, which comprises a dyeing barrel and spraying equipment, wherein the spraying equipment is positioned in the dyeing barrel, an equipment mounting plate is arranged at the top of the dyeing barrel, a feed inlet and a pipe body connecting port are arranged on one side of the dyeing barrel, a discharge outlet is arranged on the other side of the dyeing barrel, a connecting plate, a slide way and a transmission slide way are arranged on the equipment mounting plate, the connecting plate is fixed at the side end of the transmission slide way, the slide way is embedded with the transmission equipment, and the spraying equipment consists of a ball sleeve, a first spraying end head and a second spraying end head. Through the transmission component of the double-nozzle structure matched double-sliding structure of the dyeing mechanism, when the nozzle is damaged, only the connecting valve corresponding to the nozzle is required to be closed, the position of the transmission component is adjusted, the nozzle can be directly replaced without stopping the whole equipment, and meanwhile, the mechanism is rapid and convenient to replace.

Description

Dyeing mechanism of dyeing machine

Technical Field

The utility model relates to the technical field of dyeing machines, in particular to a dyeing mechanism of a dyeing machine.

Background

The dyeing machine is mainly used for dyeing hemp, cotton, rayon, blended seamless underwear, silk stockings and silk, the dyeing products are transmitted to a dyeing barrel or a dye cavity through a transmission mechanism, meanwhile, the dyes are transmitted to a spray head in the barrel or the cavity through a feeding mechanism, the dyeing products are sprayed and dyed, the dyeing products are discharged through a discharge hole at the other end of the barrel or the cavity after being dyed, and fabrics or cotton fabrics entering the barrel or the cavity are sprayed through a dye spray head, so that dyeing is realized.

Because the shower nozzle that present dyeing machine used is mostly single shower nozzle structure, because all there is granular material in most dyestuff, long-term in-process that sprays, the particulate material causes the condition of jam to the shower nozzle easily, because the shower nozzle quantity of dyeing bucket, intracavity is more, if appear blocking up, can directly lead to the fact the influence to the dyeing, consequently, need clear up or change to the shower nozzle, when changing, need stop the operation of dyeing machine, after changing, start the dyeing machine again, start the in-process of stopping process and change, can necessarily cause the operation of organism, also cause the influence to the process of dyeing simultaneously. For this purpose, a corresponding technical solution needs to be designed to solve.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides a dyeing mechanism of a dyeing machine, which solves the problem that the whole machine body needs to be stopped, the starting and stopping process and the replacing process are influenced when a spray head of the dyeing machine is blocked or damaged.

(II) technical scheme

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the embodiment of the utility model provides a dyeing mechanism of a dyeing machine, which comprises the following steps: the utility model provides a dyeing mechanism of dyeing machine, includes dyeing barrel and spraying equipment, spraying equipment is located the inside of dyeing barrel, the top of dyeing barrel is equipped with the equipment mounting panel, dyeing barrel one side is equipped with feed inlet and body connector, dyeing barrel opposite side is equipped with the discharge gate, be equipped with connecting plate, slide and transmission spout on the equipment mounting panel, the connecting plate is fixed in the side of transmission spout, the gomphosis has transmission equipment on the slide, spraying equipment comprises ball cover, first spray end and second spray end are sealed respectively and are fixed in the top and the bottom of ball cover, first spray end and second spray end and the inside intercommunication of ball cover, ball cover one side end is equipped with the inlet, be connected with the connecting pipe on the inlet, be connected with external pipe on the connecting pipe, be connected with the connecting valve on the external pipe, be fixed with the second drive gear on the outer wall of connecting pipe, the opposite side of ball cover is connected with the connecting rod, the inside gomphosis of ball cover has the dyestuff circulation bulb.

Preferably, the connecting plate and the transmission chute are both transversely distributed on the equipment mounting plate, the connecting plate corresponds to the transmission chute in position, a first transmission gear is arranged on the outer wall of the connecting plate, the first transmission gear is rotationally connected with the outer wall of the connecting plate, and a transmission connecting port is arranged on the first transmission gear.

Preferably, the first transmission gear is meshed with the second transmission gear through a transmission chute, and the first transmission gear and the second transmission gear are the same in size.

Preferably, locking holes are formed in two sides of the slideway, the locking holes are transversely distributed on two sides of the slideway, and sliding grooves are formed in inner walls of two sides of the slideway.

Preferably, the transmission equipment comprises motor and movable seat, the motor is connected on the movable seat, the movable seat gomphosis is in the slide, the movable seat both sides are equipped with the stationary blade, movable seat one end is fixed with hydraulic telescoping rod, be equipped with the movable groove on the movable seat top surface, the motor bottom is fixed with the movable block, the motor passes through the movable block gomphosis in the movable groove, hydraulic telescoping rod's flexible end runs through movable groove and movable block locking fixedly.

Preferably, the fixing piece is provided with a fixing hole, the fixing hole is identical to the sliding groove in size and corresponding to the sliding groove in position, two sides of the moving block are provided with limiting sliding blocks, and the limiting sliding blocks are connected with the sliding groove in a jogged mode.

Preferably, the side end and the bottom of the dye circulation ball head are respectively provided with a dye inlet and a dye outlet, the dye inlet and the liquid inlet are the same in size and correspond in position, one end of the connecting rod penetrates through the ball sleeve to be fixed with the dye circulation ball head, and the other end of the connecting rod is fixed with the inner wall of one side of the top of the dyeing barrel.

Preferably, the screw hole is embedded with a compression assembly, the compression assembly is composed of a screw rod, a compression sheet and a rotating rod, the screw rod is embedded in the screw hole, the compression sheet and the rotating rod are respectively fixed at two ends of the screw rod, and a rubber gasket is adhered on the compression surface of the compression sheet.

(III) beneficial effects

1. The spray heads of the dyeing mechanism of the dyeing machine adopt a double spray head structure, a ball sleeve is connected between the double spray heads, an independent rotation mode is adopted between the ball sleeve and a dye circulation ball head in the ball sleeve, and the position of a pipe body connected with the dye cannot be changed with the position of the dye circulation ball head in the rotation process of the ball sleeve, so that the spray heads of the dyeing mechanism can change the positions of the spray heads under the condition of ensuring circulation, and the aim of changing the spray heads is fulfilled;

2. meanwhile, a transmission assembly for changing the positions of the spray heads adopts a double-sliding motor and movable seat combined structure, the movable seat can be in transmission connection with spray heads at different positions, and the sliding structure between the motor and the movable seat can effectively realize transmission connection and separation between the assemblies, so that the spray heads can be quickly replaced, and the replacement efficiency of the spray heads is improved;

to sum up, through the transmission subassembly of the two sliding construction of two shower nozzle structures cooperation of this dyeing mechanism, when the shower nozzle damages, only need to close the junction valve that corresponds the shower nozzle, adjust transmission subassembly's position, can directly change the shower nozzle, need not to stop whole equipment, this mechanism changes the mode simultaneously fast, convenient.

Drawings

FIG. 1 is a schematic diagram of the whole structure of a dyeing barrel of the utility model;

FIG. 2 is a schematic view of a partial structure of a dyeing barrel according to the present utility model;

FIG. 3 is a schematic view of the internal structure of the dyeing barrel of the utility model;

FIG. 4 is a schematic view of a structure of a connecting plate according to the present utility model;

FIG. 5 is an enlarged view of the utility model at A of FIG. 2;

FIG. 6 is a schematic view of the structure of the spraying device of the present utility model;

FIG. 7 is a schematic view of the structure of the ball socket according to the present utility model;

FIG. 8 is a schematic view of a dye flow ball of the present utility model;

FIG. 9 is a schematic view of a movable seat of the transmission device of the present utility model;

fig. 10 is a schematic view of a compressing assembly according to the present utility model.

In the figure, 1-dyeing barrel, 2-equipment mounting plate, 201-transmission chute, 202-chute, 203-locking hole, 3-connecting plate, 301-first transmission gear, 4-slideway, 5-transmission equipment, 501-moving slot, 502-stationary blade, 503-hydraulic telescopic rod, 6-spraying equipment, 601-first spraying end, 602-second spraying end, 603-connecting pipe, 604-external connecting pipe, 605-second transmission gear, 606-connecting valve, 607-connecting rod, 7-ball sleeve, 701-dye circulation ball head, 702-dye inlet, 703-dye outlet and 8-compacting component.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-10, the embodiment of the utility model provides a technical scheme: the dyeing mechanism of the dyeing machine comprises a dyeing barrel 1 and spraying equipment 6, wherein the spraying equipment 6 is positioned in the dyeing barrel 1, the top of the dyeing barrel 1 is provided with an equipment mounting plate 2, one side of the dyeing barrel 1 is provided with a feed inlet and a pipe body connecting port, the other side of the dyeing barrel 1 is provided with a discharge port, the equipment mounting plate 2 is provided with a connecting plate 3, a slide way 4 and a transmission slide way 201, the connecting plate 3 is fixed at the side end of the transmission slide way 201, and the slide way 4 is embedded with a transmission equipment 5;

the spray equipment 6 consists of a ball sleeve 7, a first spray end head 601 and a second spray end head 602, wherein the first spray end head 601 and the second spray end head 602 are respectively fixed at the top and the bottom of the ball sleeve 7 in a sealing manner, the first spray end head 601 and the second spray end head 602 are communicated with the inside of the ball sleeve 7, a liquid inlet is formed in one side end of the ball sleeve 7, a connecting pipe 603 is connected to the liquid inlet, an external pipe 604 is connected to the connecting pipe 603, a connecting valve 606 is connected to the external pipe 604, a second transmission gear 605 is fixed on the outer wall of the connecting pipe 603, a connecting rod 607 is connected to the other side of the ball sleeve 7, and a dye circulation ball 701 is embedded in the ball sleeve 7;

because a plurality of groups of upper dyeing spray heads are arranged in the traditional dyeing barrel, when the spray heads are damaged or blocked and need to be replaced, the spray heads at different positions can be subjected to position correspondence, transmission connection and separation through the transmission component 5 of the double-moving structure in the scheme, meanwhile, the spray heads themselves adopt a double-head structure and are matched with meshing transmission of gears to realize position replacement, meanwhile, a dye circulation ball head 701 with fixed positions is arranged in a ball sleeve 7 of the spray heads, in the rotating process of the ball sleeve 7, the correspondence between the inlet of the ball head 701 and the position of a connecting pipe is ensured, and the correspondence between the outlet and the spray heads is ensured;

as further described with reference to fig. 1, 2 and 3, the connecting plate 3 and the transmission chute 201 are both transversely distributed on the device mounting plate 2, the connecting plate 3 corresponds to the transmission chute 201 in position, a first transmission gear 301 is arranged on the outer wall of the connecting plate 3, the first transmission gear 301 is rotationally connected with the outer wall of the connecting plate 3, and a transmission connection port is arranged on the first transmission gear 301;

the first transmission gear 301 is in meshed connection with the second transmission gear 605 through the transmission chute 201, and the first transmission gear 301 and the second transmission gear 605 are the same in size;

the connecting plates 3 and the sliding grooves 202 which are transversely distributed are correspondingly provided with a corresponding number of spraying devices 6, and the first transmission gears 301 on the connecting plates 3 mainly play a role in transmission, and can realize the adjustment of the positions of the spraying ends by being driven by a motor;

as further described with reference to fig. 1 and 9, the transmission device 5 is composed of a motor and a movable seat, the motor is connected to the movable seat, the movable seat is embedded in the slideway 4, two sides of the movable seat are provided with fixing plates 502, one end of the movable seat is fixed with a hydraulic telescopic rod 503, the top surface of the movable seat is provided with a movable groove 501, the bottom of the motor is fixed with a movable block, the motor is embedded in the movable groove 501 through the movable block, and the telescopic end of the hydraulic telescopic rod 503 penetrates through the movable groove 501 and is locked and fixed with the movable block;

meanwhile, the fixing piece 502 is provided with a fixing hole, and the fixing hole has the same size as the chute 202 and corresponds to the chute in position;

the transmission equipment adopts a sliding transmission structure, a specific movable seat can drive the position adjustment of a motor so as to be connected with first transmission gears 301 on different connecting plates 3, the specific connection mode is that after the movable seat moves to a corresponding position, the movable seat is fixed on an equipment mounting plate 2 through a screw, then the hydraulic telescopic rod 503 drives the movement of the motor, so that the transmission end of the motor is connected with a transmission interface of the first transmission gears 301, and the transmission is realized;

as further described with reference to fig. 2, 5 and 9, two sides of the moving block are provided with limit sliding blocks, the limit sliding blocks are connected with sliding grooves 202 in a jogged manner, two sides of the sliding rail 4 are provided with locking holes 203, the locking holes 203 are transversely distributed on two sides of the sliding rail 4, and the inner walls of the two sides of the sliding rail 4 are provided with sliding grooves 202;

for the embedding of the limit sliding block and the sliding groove 202, the limit function is realized on the transverse movement of the movable seat, the derailment condition is avoided, and the locking holes on the two sides of the sliding way 4 mainly realize the fixing function on the movable seat;

in combination with fig. 7 and 8, the side end and the bottom of the dye circulation ball 701 are respectively provided with a dye inlet 702 and a dye outlet 703, the size of the dye inlet 702 is the same as that of the liquid inlet, the positions of the dye inlet 702 and the dye outlet are corresponding to each other, one end of the connecting rod 607 penetrates through the ball sleeve 7 and is fixed with the dye circulation ball 701, and the other end is fixed with the inner wall of one side of the top of the dyeing barrel 1;

the dye circulation ball 701 mainly realizes circulation of dye transmission, the dye circulation ball 701 is provided with an inlet and an outlet, and the ball body is fixed in the ball sleeve 7 through the connecting rod 607, so that the position of the dye circulation ball 701 body will not change in the rotation process of the ball sleeve 7, and after the position of the spray head is exchanged, the connection port of the spray head still corresponds to the outlet of the dye circulation ball 701;

as further described with reference to fig. 4 and 10, the pressing assembly 8 is embedded in the threaded hole, the pressing assembly 8 is composed of a screw rod, a pressing piece and a rotating rod, the screw rod is embedded in the threaded hole, the pressing piece and the rotating rod are respectively fixed at two ends of the screw rod, and a rubber gasket is adhered on a pressing surface of the pressing piece;

the compacting component 8 mainly compacts and fixes the first transmission gear 301 through a compacting piece with a rubber gasket in a threaded transmission mode when the first transmission gear 301 is not connected with the motor, so that the situation that the spray head rotates freely is avoided;

in summary, the fabric or cotton fabric is introduced into the barrel body through the transmission equipment by the feed inlet of the dyeing barrel 1, spray the dye to the fabric or cotton fabric through the spray head, the dyed fabric or cotton fabric is led out from the discharge port, and be introduced into the receiving barrel through the discharge frame, in the dye process, if the spray head is blocked or damaged, the spray head needs to be replaced, the specific mode of replacement is as follows, for the damaged or blocked spray head, move the motor to the position of the corresponding spray head through the movable seat, close the corresponding connecting valve 606, compress tightly the first transmission gear 301 through the manual release compression of the compression assembly 8, drive the motor through the start-up hydraulic telescopic rod 503, make the transmission end of the motor connected with the transmission connector on the first transmission gear 301 on the connecting plate 3, start the motor, the motor drives the first transmission gear 301 to rotate, the first transmission gear 301 drives the second transmission gear 605 of the spray equipment 6, under the transmission of the second transmission gear 605, the ball sleeve 7 rotates along with the rotation of 603, make the first spray end 601 and the second spray end 602 carry out position change to the corresponding spray head position 607, close the corresponding connecting valve 606, close the corresponding connecting pipe 701, then realize the change of the position of the dye ball head, and the whole dye head is connected with the connecting pipe 701, and then the dye ball joint is continuously changed, and the dye is discharged from the connecting pipe is changed, and the position of the connecting pipe is changed, and the dye ball joint is continuously changed, and the dye is discharged after the connecting pipe is changed, and the dye is sequentially by the connecting pipe.

The utility model relates to a dyeing barrel 1, a device mounting plate 2, a transmission chute 201, a chute 202, a locking hole 203, a connecting plate 3, a first transmission gear 301, a slideway 4, a transmission device 5, a movement chute 501, a fixing sheet 502, a hydraulic telescopic rod 503, a spraying device 6, a first spraying end head 601, a second spraying end head 602, a connecting pipe 603, an outer connecting pipe 604, a second transmission gear 605, a connecting valve 606, a connecting rod 607, a ball sleeve 7, a dye circulation ball head 701, a dye inlet 702, a dye outlet 703, a compression assembly 8, and parts are all universal standard parts or parts known by a person skilled in the art, the structure and the principle of the dyeing barrel are all known by the person through a technical manual or through a routine experiment method, the problem solved by the utility model is that when a spray head of a dyeing machine is blocked or damaged, the whole machine body needs to be stopped, the starting and stopping process and the changing process are influenced, the spray head of the dyeing mechanism of the dyeing machine adopts a double spray head structure, meanwhile, a ball sleeve is connected between the double spray heads, an independent rotation mode is adopted between the ball sleeve and a dye circulation ball head in the ball sleeve, and the position of a pipe body connected with the dye cannot be changed with the position of the dye circulation ball head in the rotation process of the ball sleeve, so that the spray head of the dyeing mechanism can change the position of the spray head under the condition of ensuring circulation, the aim of changing the spray head is fulfilled, meanwhile, a transmission component for changing the position of the spray head adopts a double-sliding motor and movable seat combined structure, the movable seat can be in transmission connection with spray heads at different positions, the sliding structure between the motor and the movable seat can effectively realize the transmission connection and separation between the components, thereby being capable of quickly changing the spray head and improving the replacement efficiency of the spray head, therefore, through the transmission component of the double-nozzle structure matched with the double-sliding structure of the dyeing mechanism, when the nozzle is damaged, only the connecting valve corresponding to the nozzle is required to be closed, the position of the transmission component is adjusted, the nozzle can be directly replaced without stopping the whole equipment, and meanwhile, the mechanism is quick and convenient to replace.

While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (8)

1. The utility model provides a dyeing mechanism of dyeing machine which characterized in that: the dyeing machine comprises a dyeing barrel (1) and spraying equipment (6), wherein the spraying equipment (6) is positioned in the dyeing barrel (1), an equipment mounting plate (2) is arranged at the top of the dyeing barrel (1), a feed inlet and a pipe body connecting port are formed in one side of the dyeing barrel (1), a discharge port is formed in the other side of the dyeing barrel (1), a connecting plate (3), a slideway (4) and a transmission chute (201) are arranged on the equipment mounting plate (2), the connecting plate (3) is fixed at the side end of the transmission chute (201), and a transmission device (5) is embedded on the slideway (4);

spray equipment (6) comprises ball cover (7), first shower end (601) and second shower end (602) are sealed top and the bottom of being fixed in ball cover (7) respectively, first shower end (601) and second shower end (602) and ball cover (7) inside intercommunication, ball cover (7) one side end is equipped with the inlet, be connected with connecting pipe (603) on the inlet, be connected with external pipe (604) on connecting pipe (603), be connected with connecting valve (606) on external pipe (604), be fixed with second drive gear (605) on the outer wall of connecting pipe (603), the opposite side of ball cover (7) is connected with connecting rod (607), the inside gomphosis of ball cover (7) has dyestuff circulation bulb (701).

2. Dyeing mechanism of a dyeing machine according to claim 1, characterized in that: the connecting plate (3) and the transmission chute (201) are both distributed on the equipment mounting plate (2) according to the transverse direction, the connecting plate (3) corresponds to the position of the transmission chute (201), a first transmission gear (301) and a threaded hole are formed in the outer wall of the connecting plate (3), the first transmission gear (301) is rotationally connected with the outer wall of the connecting plate (3), and a transmission connecting port is formed in the first transmission gear (301).

3. Dyeing mechanism of a dyeing machine according to claim 2, characterized in that: the first transmission gear (301) is in meshed connection with the second transmission gear (605) through the transmission sliding groove (201), and the first transmission gear (301) and the second transmission gear (605) are the same in size.

4. Dyeing mechanism of a dyeing machine according to claim 1, characterized in that: locking holes (203) are formed in two sides of the slideway (4), the locking holes (203) are transversely distributed on two sides of the slideway (4), and sliding grooves (202) are formed in inner walls of two sides of the slideway (4).

5. Dyeing mechanism of a dyeing machine according to claim 1, characterized in that: the transmission equipment (5) is composed of a motor and a movable seat, the motor is connected to the movable seat, the movable seat is embedded in a slide way (4), fixing pieces (502) are arranged on two sides of the movable seat, a hydraulic telescopic rod (503) is fixed at one end of the movable seat, a movable groove (501) is formed in the top surface of the movable seat, a movable block is fixed at the bottom of the motor, the motor is embedded in the movable groove (501) through the movable block, and the telescopic end of the hydraulic telescopic rod (503) penetrates through the movable groove (501) and is locked and fixed with the movable block.

6. A dyeing mechanism for a dyeing machine according to claim 5 and characterized by: the fixing piece (502) is provided with a fixing hole, the fixing hole is the same as the chute (202) in size and corresponding in position, two sides of the moving block are provided with limiting sliding blocks, and the limiting sliding blocks are connected with the chute (202) in a jogged mode.

7. Dyeing mechanism of a dyeing machine according to claim 1, characterized in that: the side end and the bottom of the dye circulation ball head (701) are respectively provided with a dye inlet (702) and a dye outlet (703), the dye inlet (702) is the same as the liquid inlet in size and corresponds to the liquid inlet in position, one end of the connecting rod (607) penetrates through the ball sleeve (7) to be fixed with the dye circulation ball head (701), and the other end of the connecting rod is fixed with the inner wall of one side of the top of the dyeing barrel (1).

8. Dyeing mechanism of a dyeing machine according to claim 2, characterized in that: the screw hole is embedded with a compression assembly (8), the compression assembly (8) is composed of a screw rod, a compression sheet and a rotating rod, the screw rod is embedded in the screw hole, the compression sheet and the rotating rod are respectively fixed at two ends of the screw rod, and a rubber gasket is adhered on a compression surface of the compression sheet.