CN219904807U - Pressure stabilizing and separating cylinder for filling line - Google Patents
Pressure stabilizing and separating cylinder for filling line Download PDFInfo
- Publication number
- CN219904807U CN219904807U CN202321400081.5U CN202321400081U CN219904807U CN 219904807 U CN219904807 U CN 219904807U CN 202321400081 U CN202321400081 U CN 202321400081U CN 219904807 U CN219904807 U CN 219904807U
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- air
- pressure
- cylinder
- dividing
- filling line
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- 230000000087 stabilizing effect Effects 0.000 title claims description 15
- 238000001914 filtration Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000012535 impurity Substances 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims abstract description 7
- 239000006185 dispersion Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- -1 moisture Substances 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 235000015067 sauces Nutrition 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Abstract
The utility model relates to the technical field of filling equipment production lines, in particular to a pressure-stabilizing air dividing cylinder of a filling line, which comprises a floor and a plurality of air cylinders, wherein the air cylinders are connected with two five-way single-control electromagnetic valves through two air guide pipes, an air compressor is arranged on the floor, an air filtering inlet pipe is arranged at an air inlet of the air compressor, the air filtering inlet pipe comprises a second filter element, a first filter element and an attraction device, a pressure-stabilizing air dividing cylinder is arranged at a compressed air outlet of the air compressor through the air guide pipes, and an oil-water separator is arranged on the air guide pipes communicated between the pressure-stabilizing air dividing cylinder and the air compressor; according to the utility model, the pressure of compressed air above the pressure tank is kept stable through the baffle plate, and the sizes and the heights of the plurality of pressure dividing ports are the same, so that the pressure of compressed air conveyed to the plurality of two-position five-way single-control electromagnetic valves is kept consistent; through first filter core, second filter core and oil water separator, can filter out impurity such as dust, moisture, oil in the air.
Description
Technical Field
The utility model relates to the technical field of filling equipment production lines, in particular to a pressure-stabilizing and air-dividing cylinder of a filling line.
Background
With the development of social economy, the demand of people for food, medicine, daily chemical products and the like is gradually increased, and accordingly, many enterprises and factories produce and package the food, medicine, daily chemical products and the like required by people. Wherein a plunger type filling machine is often used for packaging of high viscosity products such as pastes, liquids, sauces and the like.
A transverse pipeline is fixedly connected to one side of a vertical discharging pipeline in the plunger type filling machine, an air cylinder is fixedly arranged in the transverse pipeline, a piston is fixedly arranged at the ejection end of the air cylinder, the piston is hermetically and slidably arranged in the transverse pipeline, the plunger type filling machine is in linear reciprocating motion in the transverse pipeline through the ejection end of the air cylinder, the piston is driven to move in a left-right sealing mode in the transverse pipeline, when the piston is far away from the vertical discharging pipeline, negative pressure generated by the piston movement can attract paste, liquid, sauce and other high-viscosity materials at the upper end of the vertical discharging pipeline to enter the transverse pipeline, when the piston is close to the vertical discharging pipeline, the negative pressure generated by the piston movement can push the paste, liquid, sauce and other high-viscosity materials in the transverse pipeline to enter a discharge port at the lower end of the vertical discharging pipeline, the ejection end of the air cylinder extends and contracts through a two-position five-way single-control electromagnetic valve and compressed gas, the two-position five-way single-control electromagnetic valve is respectively fixedly connected with the two ends of the air cylinder, and the two-position five-way single-control electromagnetic valve is connected with the compressed gas through the air duct and the air duct, and the two-position five-way single-control electromagnetic valve is used for pushing the compressed gas to sequentially move from the left air inlet hole to the air cylinder to the right air cylinder, so that the piston moves the piston rod moves in the transverse direction.
However, moisture in the compressed gas may damage the inner wall of the cylinder, and the pressure of the compressed gas delivered in the cylinders in several plunger type filling machines is difficult to be kept the same. In view of this, we propose a filling line pressure stabilizing and dividing cylinder.
Disclosure of Invention
In order to make up for the defects, the utility model provides a pressure-stabilizing and air-dividing cylinder for a filling line.
The technical scheme of the utility model is as follows:
the filling line pressure stabilizing and separating cylinder comprises a floor and a plurality of cylinders, wherein the cylinders are connected with two-position five-way single-control electromagnetic valves through two air guide pipes, an air compressor is arranged on the floor, an air filtering inlet pipe is arranged at an air inlet of the air compressor, and the air filtering inlet pipe comprises a second filter element for filtering dust impurities in air, a first filter element for filtering moisture in the air and a negative pressure suction device for increasing and extracting outside air;
the compressed air outlet of the air compressor is provided with a pressure-stabilizing air-distributing tank through an air duct, an oil-water separator is arranged on the air duct communicated between the pressure-stabilizing air-distributing tank and the air compressor, an air inlet pipe is arranged below the pressure tank in the pressure-stabilizing air-distributing tank, a check valve is arranged in the air inlet pipe, a plurality of baffles are arranged above the air inlet pipe, and a plurality of air dispersing holes are formed in the uniform part of the baffles.
Preferably, the air filtering inlet pipe is formed by a bent pipe, a head end air inlet of the bent pipe faces downwards vertically, and a net cover is arranged at the head end air inlet of the bent pipe.
Preferably, the negative pressure suction device is composed of a motor, the motor is fixedly installed on the inner wall of the bent pipe, a fan blade is installed at the output end of the motor through a coupler, and the fan blade, the first filter element and the second filter element are arranged in the bent pipe.
Preferably, the pressure stabilizing and gas distributing tank is composed of a pressure tank, two sides of the lower end of the pressure tank are connected with supporting blocks, the supporting blocks are installed on the floor, and a plurality of pressure distributing ports with the same size and height are arranged at the upper end of the pressure tank.
Preferably, the two-position five-way single-control electromagnetic valve is arranged on the pressure dividing port through an air duct.
Preferably, the cylinder is composed of a cylinder body and a piston rod, a piston cavity is arranged in the cylinder body, and the piston rod is arranged in the piston cavity.
Preferably, the two ends of the cylinder body are respectively provided with a first air hole and a second air hole, and the first air hole and the second air hole are respectively communicated with the piston cavity.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the pressure of compressed air above the pressure tank is kept stable through the baffle plate, and the sizes and the heights of the plurality of pressure dividing ports are the same, so that the pressure of compressed air conveyed to the plurality of two-position five-way single-control electromagnetic valves is kept consistent; through first filter core, second filter core and oil water separator, can filter out impurity such as dust, moisture, oil in the air.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of an air filtration inlet duct of the present utility model in cross-section;
FIG. 3 is a schematic view of a pressure stabilizing and distributing tank in section according to the present utility model;
FIG. 4 is a schematic view of a cylinder of the present utility model in section;
fig. 5 is a circuit diagram of an air compressor of the present utility model.
In the figure:
1. a floor;
2. an air compressor;
3. an air filtering inlet pipe; 31. bending the pipe; 32. a motor; 33. a fan blade; 34. a first filter element; 35. a second filter element; 36. a mesh enclosure;
4. a pressure stabilizing and gas distributing tank; 41. a pressure tank; 42. a pressure dividing port; 43. a support block; 44. a check valve; 45. an air inlet pipe; 46. a baffle;
5. two-position five-way single-control electromagnetic valve;
6. a cylinder; 61. a cylinder; 62. a piston rod; 63. an air hole I; 64. and a second air hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the present utility model is described in detail by the following embodiments:
the filling line steady voltage divides cylinder, including floor 1, fixed mounting has air compressor 2 on the floor 1, and air filter intake pipe 3 is installed to air compressor 2's air inlet, including the second filter core 35 that is used for filtering dust impurity in the air filter intake pipe 3, be used for filtering the first filter core 34 of moisture in the air and be used for increasing the negative pressure suction device of extracting outside air.
The air filtering inlet pipe 3 is formed by a bent pipe 31, the tail end air outlet of the bent pipe 31 is fixedly arranged on the air inlet of the air compressor 2, the head end air inlet of the bent pipe 31 is vertically downward, foreign matters such as dust in air can be prevented from naturally falling on the air inlet of the bent pipe 31 by vertically downward, the head end air inlet of the bent pipe 31 is fixedly provided with a net cover 36, the net cover 36 is used for supporting a first filter element 34 and a second filter element 35, the first filter element 34 and the second filter element 35 are prevented from being separated from the air inlet of the bent pipe 31 downward, the negative pressure suction device is formed by a motor 32, the motor 32 is fixedly arranged on the inner wall of the bent pipe 31, the fan blades 33 are fixedly arranged at the output end of the motor 32 through a coupler, and the fan blades 33, the first filter element 34 and the second filter element 35 are fixedly arranged in the bent pipe 31.
It should be noted that, the first storage battery is fixedly installed on the inner wall of the elbow pipe 31, the first storage battery is connected with the motor 32 through a power line, when the motor 32 is in a working state, the output end of the motor 32 can drive the fan blades 33 to rotate rapidly, the fan blades 33 rotating rapidly can accelerate the air circulation on two sides, the fan blades 33 are close to one end of the air inlet of the elbow pipe 31 to generate negative pressure for accelerating the air suction from the air inlet of the elbow pipe 31, the first filter element 34 is formed by glass fiber filter cotton, and the second filter element 35 is formed by activated carbon.
In this embodiment, the compressed air outlet of the air compressor 2 is provided with the pressure-stabilizing air-distributing tank 4 through the air duct, the pressure-stabilizing air-distributing tank 4 is composed of the pressure tank 41, the air duct communicated between the pressure-stabilizing air-distributing tank 4 and the air compressor 2 is fixedly communicated with the oil-water separator, the air inlet pipe 45 is fixedly communicated with the lower part of the pressure tank 41 in the pressure-stabilizing air-distributing tank 4, the compressed air outlet of the air compressor 2 is fixedly communicated with the air duct through the air duct, the check valve 44 is fixedly arranged in the air inlet pipe 45, the check valve 44 is used for limiting air in the pressure tank 41 to reversely enter the air tank of the air compressor 2, and only the air pressure of the air tank of the air compressor 2 is higher than the air pressure in the pressure tank 41, so that the compressed air in the air tank can flow into the pressure tank 41.
In this embodiment, be equipped with three baffle 46 above the intake pipe 45, baffle 46 fixed seal installs in the lower extreme of overhead tank 41, three baffle 46 all are in same vertical plane, even part is equipped with a plurality of air dispersion hole on the baffle 46, a plurality of air dispersion hole on the three baffle 46 are crisscross each other, it is not located same vertical straight line, three baffle 46 are used for stopping the compressed gas that intake pipe 45 got into and directly upwards remove, break up the compressed gas that will carry, and evenly upwards diffuse through a plurality of air dispersion hole, thereby make the pressure of overhead compressed air in the overhead tank 41 keep stable, overhead tank 41 lower extreme both sides fixedly connected with supporting shoe 43, supporting shoe 43 fixed mounting is on floor 1, the upper end of overhead tank 41 is equipped with the high same partial pressure mouth 42 of a plurality of size.
It is to be added that the plurality of pressure dividing ports 42 are fixedly communicated with the P air inlet of the two-position five-way single-control electromagnetic valve 5 through air ducts, and the A, B air outlet of the two-position five-way single-control electromagnetic valve 5 is fixedly communicated with the air cylinder 6 through the two air ducts.
The oil-water separator is used for separating condensed water, oil and other impurities in the compressed air, so that the compressed air is purified, the pressure is generally 0.1Mpa-2.5Mpa, the direction and the speed of the compressed air are changed rapidly after the compressed air enters the oil-water separator, and then oil drops and water drops with the density higher than that of the compressed air are separated by virtue of inertia. Common are impact type oil-water separators and annular rotary type oil-water separators. After the compressed air enters the oil-water separator shell from the inlet, the air flow is impacted by the baffle plate and returns downwards, and then rises upwards again to generate annular rotation. In this way, the water drops and oil drops are separated out from the air under the action of centrifugal force and inertial force and are settled at the bottom of the shell.
In this embodiment, the cylinder 6 is composed of a cylinder body 61 and a piston rod 62, a piston cavity is disposed in the cylinder body 61, the head end of the piston rod 62 is mounted in the piston cavity in a sealing manner, the tail end of the piston rod 62 penetrates out of the cylinder body 61 in a sealing manner, two ends of the cylinder body 61 are respectively provided with a first air hole 63 and a second air hole 64, the first air hole 63 and the second air hole 64 are respectively communicated with the piston cavity, the first air hole 63 is communicated with an A air outlet of the two-position five-way single-control electromagnetic valve 5, and the second air hole 64 is communicated with a B air outlet of the two-position five-way single-control electromagnetic valve 5.
Further stated, an air pressure switch for detecting the air pressure in the pressure tank 41 is fixedly installed on the inner wall above the pressure tank 41, the air pressure switch is mutually connected in series with the air compressor 2 through a power line, a storage battery II is fixedly installed on the floor 1, the storage battery II is mutually connected with the air compressor 2 and the air pressure switch which are connected in series, the storage battery II is also mutually connected with a plurality of two-position five-way single-control electromagnetic valves 5i, when compressed air in the pressure tank 41 passes through the pressure dividing port 42, the guide pipe, the two-position five-way single-control electromagnetic valves 5 and the air cylinder 6, the air pressure in the pressure tank 41 is reduced, the air pressure switch detects the air pressure reduction, a circuit communicated with the air compressor 2 is operated, the air pressure in the air compressor 2 is increased, and the air pressure in the air compressor 2 is led to enter the pressure tank 41 through an air guide pipe until the pressure in the pressure tank 41 is recovered, the air pressure switch detects the air pressure increase, and the circuit of the air compressor 2 is disconnected.
In this embodiment, when the enterprises and factories use the plunger type filling machine to pack high-viscosity products such as paste, liquid, sauce and the like, the stable air compressor 2 is required to be used for pumping external air to compress and store the external air in the air storage tank, when the air compressor 2 pumps the air, the first filter core 34 and the second filter core 35 in the elbow pipe 31 can filter impurities such as dust in the air to prevent the impurities from damaging the equipment at the rear, and only when the air pressure of the air storage tank in the air compressor 2 is higher than the air pressure in the pressure tank 41, the compressed air in the air storage tank flows to the pressure tank 41 to be stored in a pressure stabilizing way, and when the air storage tank enters the pressure tank 41 through the air guide pipe, the compressed air is used for separating condensed impurities such as water and oil in the compressed air through the oil-water separator to purify the compressed air and prevent the water and the oil in the air from damaging the equipment at the rear, when compressed air in the pressure tank 41 passes through the pressure dividing opening 42, the guide pipe, the two-position five-way single-control electromagnetic valve 5 and the air cylinder 6, the air pressure in the pressure tank 41 is reduced, the air pressure switch detects the air pressure reduction, the circuit of the air compressor 2 is communicated, the operation is performed, the pressure in the air storage tank of the air compressor 2 is increased, thereby the compressed air enters the pressure tank 41 through the air guide pipe, the three baffles 46 are used for blocking the compressed air entering the air inlet pipe 45 to directly move upwards, the conveyed compressed air is scattered, and the scattered air is uniformly diffused upwards through a plurality of air scattering holes, so that the pressure of the compressed air above the pressure tank 41 is kept stable, the two sides of the lower end of the pressure tank 41 are fixedly connected with the supporting blocks 43, the supporting blocks 43 are fixedly arranged on the floor 1, the upper end of the pressure tank 41 is provided with a plurality of pressure dividing openings 42 with the same size and height, the pressure intensity of the two pressure intensity is the same until the pressure intensity in the pressure tank 41 is recovered, the air pressure switch detects that the air pressure intensity is increased, the circuit of the air compressor 2 is disconnected, so that the compressed air in the pressure tank 41 is always stable, the size and the height of the plurality of pressure dividing ports 42 are the same, and the pressure intensity of the compressed gas delivered to the plurality of two-position five-way single-control electromagnetic valves 5 is kept consistent.
Claims (7)
1. The utility model provides a filling line steady voltage divides cylinder, includes floor (1), a plurality of cylinder (6), cylinder (6) are connected with two five-way single control solenoid valve (5), its characterized in that through two air ducts: an air compressor (2) is arranged on the floor (1), an air inlet of the air compressor (2) is provided with an air filtering inlet pipe (3), and the air filtering inlet pipe (3) comprises a second filter element (35) for filtering dust and impurities in air, a first filter element (34) for filtering moisture in the air and a negative pressure suction device for increasing and extracting outside air;
the compressed air outlet of air compressor (2) is installed steady voltage gas pitcher (4) through the air duct, steady voltage gas pitcher (4) with install oil water separator on the air duct of intercommunication between air compressor (2), the below of pressure jar (41) is equipped with intake pipe (45) in steady voltage gas pitcher (4), install check valve (44) in intake pipe (45), intake pipe (45) top is equipped with a plurality of baffle (46), even part is equipped with a plurality of air dispersion hole on baffle (46).
2. The filling line pressure stabilizing and dividing cylinder according to claim 1, wherein: the air filtering inlet pipe (3) is composed of an elbow pipe (31), a head end air inlet of the elbow pipe (31) faces downwards vertically, and a net cover (36) is arranged at the head end air inlet of the elbow pipe (31).
3. The filling line pressure stabilizing and dividing cylinder as set forth in claim 2, wherein: the negative pressure suction device is composed of a motor (32), the motor (32) is fixedly arranged on the inner wall of the bent pipe (31), a fan blade (33) is arranged at the output end of the motor (32) through a coupler, and the fan blade (33), the first filter element (34) and the second filter element (35) are arranged in the bent pipe (31).
4. The filling line pressure stabilizing and dividing cylinder according to claim 1, wherein: the pressure stabilizing and gas distributing tank (4) is composed of a pressure tank (41), supporting blocks (43) are connected to two sides of the lower end of the pressure tank (41), the supporting blocks (43) are installed on the floor (1), and a plurality of pressure dividing ports (42) with the same size and height are formed in the upper end of the pressure tank (41).
5. The filling line pressure stabilizing and dividing cylinder as set forth in claim 4, wherein: the two-position five-way single-control electromagnetic valve (5) is arranged on the pressure dividing port (42) through an air duct.
6. The filling line pressure stabilizing and dividing cylinder according to claim 1, wherein: the cylinder (6) is composed of a cylinder body (61) and a piston rod (62), a piston cavity is arranged in the cylinder body (61), and the piston rod (62) is installed in the piston cavity.
7. The filling line pressure stabilizing and dividing cylinder as set forth in claim 6, wherein: and two ends of the cylinder body (61) are respectively provided with an air hole I (63) and an air hole II (64), and the air hole I (63) and the air hole II (64) are respectively communicated with the piston cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321400081.5U CN219904807U (en) | 2023-06-05 | 2023-06-05 | Pressure stabilizing and separating cylinder for filling line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321400081.5U CN219904807U (en) | 2023-06-05 | 2023-06-05 | Pressure stabilizing and separating cylinder for filling line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219904807U true CN219904807U (en) | 2023-10-27 |
Family
ID=88437653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321400081.5U Active CN219904807U (en) | 2023-06-05 | 2023-06-05 | Pressure stabilizing and separating cylinder for filling line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219904807U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117699721A (en) * | 2024-02-02 | 2024-03-15 | 苏州长风健康科技有限公司 | Nasal cavity cleaning fluid split charging mechanism |
-
2023
- 2023-06-05 CN CN202321400081.5U patent/CN219904807U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117699721A (en) * | 2024-02-02 | 2024-03-15 | 苏州长风健康科技有限公司 | Nasal cavity cleaning fluid split charging mechanism |
| CN117699721B (en) * | 2024-02-02 | 2024-04-12 | 苏州长风健康科技有限公司 | Nasal cavity cleaning fluid split charging mechanism |
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