CN219903053U - A decide thick roller structure, decide thick device and production facility for coiled material production - Google Patents
A decide thick roller structure, decide thick device and production facility for coiled material production Download PDFInfo
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- CN219903053U CN219903053U CN202320961996.7U CN202320961996U CN219903053U CN 219903053 U CN219903053 U CN 219903053U CN 202320961996 U CN202320961996 U CN 202320961996U CN 219903053 U CN219903053 U CN 219903053U
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- roller
- roll
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- thickness
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 239000000463 material Substances 0.000 title abstract description 53
- 238000004049 embossing Methods 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 description 20
- 230000007246 mechanism Effects 0.000 description 14
- 239000010426 asphalt Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Rolls And Other Rotary Bodies (AREA)
Abstract
The utility model provides a thickness fixing roller structure, a thickness fixing device and production equipment for coiled material production, which relate to the technical field of coiled material production and comprise the following components: the roller set comprises a roller shaft and a plurality of roller sleeves, the roller sleeves are sequentially sleeved on the roller shaft along the axial direction of the roller shaft, and each roller sleeve can independently rotate relative to the roller shaft; the problems that in the production process of coiled materials in the prior art, aiming at the phenomena of poor stability of the thickness of the coiled materials and the phenomenon of partial tread, the thickness of the coiled materials in the width direction is difficult to flexibly regulate and control, and the phenomenon of partial tread is difficult to overcome are solved.
Description
Technical Field
The utility model belongs to the technical field of coiled material production, and particularly relates to a thickness fixing roller structure, a thickness fixing device and production equipment for coiled material production.
Background
The production process of asphalt base water-proof coiled material includes coating asphalt material on two sides of base, after passing through thickness-fixing roller and thickness-fixing, coating isolating material, which is polyethylene film, reinforcing layer is polyester felt, glass fiber felt or glass fiber reinforced polyester felt, etc., and then embossing treatment can be carried out on its surface to form coiled material with different surface structures.
For the integral structure of the waterproof coiled material, the existing surface isolation material is poor in thickness stability in the production process of the waterproof coiled material of a polyethylene film, and the phenomenon that the base is not centered or the base in the width direction is partially positioned and deviated is caused; for thickness problems, poor thickness stability can result in significant waste if the entire replacement thickness device is costly. For the surface structure of the waterproof coiled material, the waterproof coiled material is mainly molded and changed by a fixed surface structure roller at present; but the surface structure of the existing waterproof coiled material is single, only one type of surface structure exists in the width direction of the whole coiled material, the manufacture of various types of surface structures exists in the width direction of the coiled material is difficult, and each surface structure needs a fixed surface structure roller, so that the production efficiency is low, and the production cost is high.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, provides a thickness fixing roller structure, a thickness fixing device and production equipment for coiled material production, and solves the problems that in the coiled material production process in the prior art, the stability of the thickness of the coiled material is poor, the thickness of the coiled material in the width direction is difficult to flexibly regulate and control, and the phenomenon of the deviation of the thickness of the coiled material is difficult to overcome.
In order to achieve the above object, the present utility model provides a gauge roller structure for coil production, comprising:
the roller set comprises a roller shaft and a plurality of roller sleeves, the roller sleeves are sequentially sleeved on the roller shaft along the axial direction of the roller shaft, and each roller sleeve can independently rotate relative to the roller shaft.
Optionally, the plurality of roller sleeves include at least one first roller sleeve and a plurality of second roller sleeve, every the second roller sleeve includes big footpath end and path end, and a plurality of second roller sleeves are from inside to outside overlaps in proper order and establish the roller outside, and adjacent two outside in the second roller sleeve cover is established inwards on the path end of second roller sleeve, first roller sleeve cover is established in be in the outside the path end outside of second roller sleeve.
Optionally, each first roller sleeve and a plurality of second roller sleeves sequentially sleeved on the outer side of the roller shaft from inside to outside form a roller sleeve assembly, and each roller shaft is symmetrically provided with two roller sleeve assemblies.
Optionally, when the second roller sleeves outside the two adjacent second roller sleeves are sleeved on the small-diameter end of the second roller sleeve inside, the small-diameter end part of the second roller sleeve inside is exposed to form a driving end.
Optionally, an outer diameter of the large diameter end of each of the second roller sleeves is equal to an outer diameter of the first roller sleeve.
Optionally, the roller assembly is provided in pairs.
Optionally, the thickness fixing roller structure for coiled material production comprises one roller group and one smooth roller.
The utility model also provides a thickness fixing device for coiled material production, which comprises the following components:
the thickness fixing roller structure for coiled material production;
and the driving structure is used for driving each roller sleeve to rotate relative to the roller shaft.
The utility model also provides a production device for coiled material production, comprising:
the thickness fixing device is characterized by comprising a thickness fixing device;
the surface fixing structure device comprises at least one surface fixing structure roller, and an embossing die is arranged on the outer surface of the surface fixing structure roller.
Alternatively, the fixed surface structure roller has the same structure as the roller group of the fixed thickness roller structure for coil production except that the embossing die is arranged on the outer surface of the roller sleeve.
The utility model provides a thickness fixing roller structure, a thickness fixing device and production equipment for coiled material production, which have the beneficial effects that: this a fixed thickness roller structure for coiled material production has at least one roller group, every roller group all includes the roller and overlaps a plurality of roller sleeves of establishing on the roller, a plurality of roller sleeves arrange in proper order along the axial of roller and all can rotate independently, when having the fixed thickness function to the coiled material, compare in prior art's integral type fixed thickness roller and need finish machining, ensure its good dimensional accuracy, and need whole change after local damage, every roller group of this fixed thickness roller structure can all carry out targeted local adjustment or change to each roller sleeve, simultaneously can adjust the rotational speed of each roller group respectively, with the child base of regulation different positions, avoid appearing waterproofing membrane's child base and appear the child base phenomenon that inclines.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The foregoing and other objects, features and advantages of the utility model will be apparent from the following more particular descriptions of exemplary embodiments of the utility model as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the utility model.
Fig. 1 shows a schematic view of a fixed thickness roll structure for web production according to one embodiment of the present utility model.
FIG. 2 illustrates an exploded view of a plurality of roller sleeves of a fixed thickness roller configuration for web production in accordance with one embodiment of the present utility model.
Fig. 3 shows a schematic view of a surface structure arrangement of a production device for web production according to an embodiment of the utility model.
Reference numerals illustrate:
1. a roll shaft; 2. a first roll sleeve; 3. a second sleeve; 4. embossing mold; 5. and (5) a smooth roll.
Detailed Description
Preferred embodiments of the present utility model will be described in more detail below. While the preferred embodiments of the present utility model are described below, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
As shown in fig. 1 and 2, the present utility model provides a gauge roll structure for coil production, comprising:
the roller set comprises a roller shaft 1 and a plurality of roller sleeves, the roller shafts 1 are sequentially sleeved with the roller sleeves along the axial direction of the roller shaft 1, and each roller sleeve can independently rotate relative to the roller shaft 1.
Specifically, in order to solve the problems that in the production process of coiled materials in the prior art, aiming at the phenomena of poor stability of the thickness of the coiled materials and the phenomenon of biased base, the thickness of the coiled materials in the width direction is difficult to flexibly regulate and control, and the phenomenon of biased base is difficult to overcome; the thickness-fixing roller structure for coiled material production provided by the utility model is provided with at least one roller set, each roller set comprises a roller shaft 1 and a plurality of roller sleeves sleeved on the roller shaft 1, the roller sleeves are sequentially arranged along the axial direction of the roller shaft 1 and can independently rotate, the thickness-fixing roller structure has the function of fixing the coiled material, and meanwhile, compared with the integral thickness-fixing roller in the prior art, the thickness-fixing roller structure has the advantages that the thickness-fixing roller structure needs finish machining, ensures good dimensional precision, and needs whole replacement after being partially damaged, each roller set of the thickness-fixing roller structure can be subjected to targeted partial adjustment or replacement, and simultaneously, the rotating speeds of the roller sets can be respectively adjusted to adjust the base at different positions, so that the base of the waterproof coiled material is prevented from being biased.
Furthermore, in the production process of the waterproof coiled material, especially for the waterproof coiled material with the child base reinforcing layer, the child base is not in a straight state under the action of tension, so that the child base deviation phenomenon easily occurs in the width direction of the coiled material, and the adjustment is not easy; the thickness-fixing roller structure for coiled material production can realize the adjustment of the tire base by adjusting the rotating speed of each roller sleeve, and avoid the occurrence of the phenomenon of tire base deviation; the rotary driving structure of each roller sleeve is not limited herein, a driving motor can be arranged in the roller sleeve, the driving motor can drive the roller sleeve to rotate through a transmission mechanism, and a single driving machine can be of a proper size and type and can be embedded in a rotating shaft.
Optionally, the plurality of roller sleeves include at least one first roller sleeve 2 and a plurality of second roller sleeves 3, each second roller sleeve 3 includes a big diameter end and a small diameter end, the plurality of second roller sleeves 3 are sequentially sleeved outside the roller shaft 1 from inside to outside, the second roller sleeve 3 outside in the two adjacent second roller sleeves 3 is sleeved on the small diameter end of the second roller sleeve 3 inside, and the first roller sleeve 2 is sleeved outside the small diameter end of the second roller sleeve 3 at the outermost side.
Specifically, there may be at least one first roll sleeve 2 and a plurality of second roll sleeves 3 in the plurality of roll sleeves, each second roll sleeve 3 has a large-diameter end and a small-diameter end, that is, along the axial direction of the second roll sleeve 3, the outer diameter of one part of the second roll sleeves 3 is larger than that of the other part of the second roll sleeves 3, and the small-diameter ends are used for sleeving one second roll sleeve 3 adjacent to the other part of the second roll sleeves, so that the small-diameter ends of the second roll sleeves 3 positioned at the outermost side among the plurality of second roll sleeves 3 sleeved with each other are sleeved with one first roll sleeve 2, and the outer side of the first roll sleeve 2 is not sleeved with other roll sleeves any more, so that the first roll sleeve 2 is in a straight cylinder shape; the sleeved arrangement of the roller sleeves facilitates the arrangement of a plurality of transmission mechanisms at one ends of the roller sleeves, each transmission mechanism is connected with one roller sleeve, for example, the lower diameter end of each second roller sleeve 3 is connected with one transmission mechanism, and the first roller sleeve 2 is also connected with one transmission mechanism, so that the transmission mechanism is arranged outside the fixed-thickness roller structure, and the fixed-thickness roller structure is convenient to process, maintain and repair.
Optionally, each first roller sleeve 2 and a plurality of second roller sleeves 3 sequentially sleeved on the outer side of the roller shaft 1 from inside to outside form a roller sleeve assembly, and two roller sleeve assemblies are symmetrically arranged on each roller shaft 1.
Specifically, two roller sleeve assemblies are symmetrically arranged on one roller shaft 1 to form a roller set, so that a plurality of transmission mechanisms can be arranged at two ends of the roller set, and each roller sleeve can be independently driven.
As shown in fig. 2, in this embodiment, each sleeve assembly includes 4 second sleeves 3 of different lengths and one first sleeve 2; thus, 10 roller sleeves are sleeved on one roller shaft 1, and the rotating speed of each roller sleeve can be independently adjusted, so that the change of the rotating speed can change the conveying speed of the tire base, and the position of the tire base is adjusted.
Optionally, when the outer second roller sleeve 3 of the two adjacent second roller sleeves 3 is sleeved on the small diameter end of the inner second roller sleeve 3, the small diameter end part of the inner second roller sleeve 3 is exposed to form a driving end.
Specifically, after the second roller sleeve 3 and the first roller sleeve 2 of each roller sleeve assembly are sleeved, a part of the small diameter end of each second roller sleeve 3 is exposed, and one end of the first roller sleeve 2 is convenient to connect with a transmission mechanism and is connected with a driving structure through the transmission mechanism; the driving end is further convenient to connect with the transmission mechanism and the driving structure, the specific transmission mechanism is not limited herein, and chain transmission, belt transmission, gear transmission and the like can be selected according to actual conditions, and are not described herein.
Alternatively, the outer diameter of the large diameter end of each second sleeve 3 is equal to the outer diameter of the first sleeve 2.
Specifically, the plurality of second roller sleeves 3 are assembled with the first roller sleeve 2 and the roller shaft 1 to form a roller set, and the outer diameter sizes of the roller set along the axial direction are consistent.
In the present embodiment, the roller composition pair is provided.
Specifically, the fixed-thickness roller structure for coiled material production comprises two roller groups which are arranged in pairs; this arrangement is more suitable for processing rolls with a tread in the middle, both sides of the tread being coated with asphalt.
In another embodiment, the fixed thickness roll structure for web production comprises one roll set and one smooth roll 5.
In particular, the fixed thickness roller structure for coil production may also include a roller set and a smooth roller 5, and such fixed thickness roller structure may be used for processing a coil coated with asphalt material on one side of a base.
The utility model also provides a thickness fixing device for coiled material production, which comprises the following components:
the thickness fixing roller structure for coiled material production;
and the driving structure is used for driving each roller sleeve to rotate relative to the roller shaft 1.
Specifically, the driving structure is connected with each roller sleeve through a transmission mechanism, the driving structure can adopt a driving motor, the output end of the driving motor is connected with the input end of the transmission mechanism, the specific transmission mechanism is not limited herein, and chain transmission, belt transmission, gear transmission and the like can be selected according to actual conditions, and the details are not repeated herein.
As shown in fig. 3, the present utility model also provides a production apparatus for coil production, comprising:
the thickness fixing device is characterized by comprising a thickness fixing device;
the surface structure fixing device comprises at least one surface structure fixing roller, and the outer surface of the surface structure fixing roller is provided with an embossing die 4.
Specifically, the production equipment for coil production comprises the thickness-fixing device and the surface-fixing structure device which are arranged along a production line, wherein the isolating material covering device is arranged between the thickness-fixing device and the surface-fixing structure device, after the coil passes through the thickness-fixing device for thickness fixing, the isolating material is covered on the surface of the coil, and then the coil enters the top surface-fixing structure roller, and the surface of the coil is embossed through the embossing die 4 arranged on the outer surface of the surface-fixing structure roller to form the required surface structure of the coil.
Alternatively, the fixed surface structure roll is the same as the roll set of the fixed thickness roll structure for web production except that the embossing die 4 is provided on the outer surface of the roll cover.
Specifically, the surface of the coiled material can be embossed on one side or on both sides, in this embodiment, as shown in fig. 3, the fixed surface structure device comprises a fixed surface structure roller and a smooth roller 5, and the smooth roller 5 is used as a compression roller and can bear the pressure generated by the fixed surface structure roller; embossing the single surface of the coiled material by using a fixed surface structure roller which has the same structure as the roller set except that an embossing die 4 is arranged on the outer surface of the roller sleeve; because the fixed surface structure roller has a plurality of independent roller sleeves, the embossing die 4 types on the outer surface of different roller sleeves can be conveniently arranged, and then the embossing types on different positions in the width direction of the coiled material can be conveniently replaced and adjusted, so that flexible and rich coiled material surface structures are formed, the diversity of products is improved, the processing difficulty is simplified, and the processing efficiency is improved.
The foregoing description of embodiments of the utility model has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described.
Claims (10)
1. A fixed thickness roll structure for coil production, comprising:
the roller set comprises a roller shaft and a plurality of roller sleeves, the roller sleeves are sequentially sleeved on the roller shaft along the axial direction of the roller shaft, and each roller sleeve can independently rotate relative to the roller shaft.
2. The fixed thickness roll structure for coil production according to claim 1, wherein a plurality of said roll sleeves comprise at least one first roll sleeve and a plurality of second roll sleeves, each of said second roll sleeves comprises a large diameter end and a small diameter end, a plurality of said second roll sleeves are sequentially sleeved outside said roll shaft from inside to outside, and the outer one of the adjacent two said second roll sleeves is sleeved on said small diameter end of said inner second roll sleeve, said first roll sleeve is sleeved outside said small diameter end of said outermost second roll sleeve.
3. The fixed thickness roll structure for coil production according to claim 2, wherein each of the first roll sleeves and the plurality of second roll sleeves sequentially sleeved outside the roll shaft from inside to outside form a roll sleeve assembly, and two roll sleeve assemblies are symmetrically arranged on each roll shaft.
4. A fixed thickness roll structure for coil production according to claim 2 or 3, wherein the small diameter end portion of the inner second roll sleeve is exposed to form a driving end when the outer second roll sleeve of the adjacent two second roll sleeves is placed on the small diameter end of the inner second roll sleeve.
5. The gauge roller structure for coil production of claim 2, wherein an outer diameter dimension of said large diameter end of each of said second roller sleeves is equal to an outer diameter dimension of said first roller sleeve.
6. A gauge roll structure for coil production according to claim 1, wherein the roll sets up in pairs.
7. The gauge roll structure for coil production of claim 1, wherein the gauge roll structure for coil production comprises one of the roll sets and one of the smooth rolls.
8. A thickness determining apparatus for coil production, comprising:
a fixed thickness roll structure for coil production according to any one of claims 1-7;
and the driving structure is used for driving each roller sleeve to rotate relative to the roller shaft.
9. A production facility for coil production, comprising:
the thickness fixing apparatus according to claim 8;
the surface fixing structure device comprises at least one surface fixing structure roller, and an embossing die is arranged on the outer surface of the surface fixing structure roller.
10. The apparatus for producing a web according to claim 9, wherein the fixed surface structure roller has the same structure as the roller group of the fixed thickness roller structure for web production except that the embossing die is provided on the outer surface of the roller sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320961996.7U CN219903053U (en) | 2023-04-25 | 2023-04-25 | A decide thick roller structure, decide thick device and production facility for coiled material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320961996.7U CN219903053U (en) | 2023-04-25 | 2023-04-25 | A decide thick roller structure, decide thick device and production facility for coiled material production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219903053U true CN219903053U (en) | 2023-10-27 |
Family
ID=88432422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320961996.7U Active CN219903053U (en) | 2023-04-25 | 2023-04-25 | A decide thick roller structure, decide thick device and production facility for coiled material production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219903053U (en) |
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2023
- 2023-04-25 CN CN202320961996.7U patent/CN219903053U/en active Active
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