CN219902795U - Cutting device is used in ceramic composite processing - Google Patents
Cutting device is used in ceramic composite processing Download PDFInfo
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- CN219902795U CN219902795U CN202321344784.0U CN202321344784U CN219902795U CN 219902795 U CN219902795 U CN 219902795U CN 202321344784 U CN202321344784 U CN 202321344784U CN 219902795 U CN219902795 U CN 219902795U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 78
- 239000000919 ceramic Substances 0.000 title claims abstract description 75
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 238000012545 processing Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 19
- 230000007723 transport mechanism Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of ceramic composite material production, and discloses a cutting device for ceramic composite material processing, which comprises a conveying mechanism, wherein one side of a feeding end of the conveying mechanism is provided with a feeding assembly, the feeding assembly comprises a feeding plate which is obliquely arranged, two sides of the feeding plate are oppositely provided with side baffles, an upper baffle rod and a lower baffle rod are arranged between the two side baffles, the upper baffle rod is positioned above the feeding plate and connected to an upper fixing plate, the lower baffle rod penetrates through the feeding plate and is connected to a lower fixing plate, the upper fixing plate is connected with the lower fixing plate through a connecting plate, the lower fixing plate is connected with a feeding hydraulic cylinder, and the cutting mechanism is arranged above the conveying mechanism. The utility model can automatically feed, cut and discharge ceramic composite materials at fixed length, has high degree of automation, greatly reduces the manual workload and the labor cost and improves the working efficiency.
Description
Technical Field
The utility model relates to the technical field of ceramic composite material production, in particular to a cutting device for ceramic composite material processing.
Background
The composite material generally has good comprehensive properties of different materials which complement each other, and can improve the properties of a single material, such as strength, toughness, dielectric property and the like. The utility model discloses a device for rapidly cutting a ceramic round bar, which is used for clamping a driving shaft at one end of the ceramic bar and a driven shaft at the other end of the ceramic bar, wherein the driving shaft is arranged on a main shaft of a motor, the driven shaft is rotatably supported on a bearing seat, the driven shaft coincides with the axis of the driving shaft, the bearing seat is arranged on an X-axis sliding rail, a cutting sheet for cutting is arranged on the main shaft of a transmission motor, an ultrasonic transducer is arranged on the main shaft of the transmission motor and connected with an ultrasonic generator, and the transmission motor is arranged on an X-Y axial movement platform and can drive the cutting sheet to feed along the X-axis and the Y-axis. The ceramic round bar is clamped on the driving shaft and can rotate in cutting; an ultrasonic transducer is arranged on a transmission shaft of the cutting sheet, and lighter ceramic powder cannot adhere to the cutting sheet in the cutting process, so that the cutting force of the cutting sheet is maintained, and the problem of ceramic rod chipping is avoided; by going from outside to inside, stress concentrations in one direction are reduced.
Above-mentioned cutting device needs to go on the material loading to ceramic rod constantly through the manual work in the use, has increased manual work volume, influences cutting efficiency.
Disclosure of Invention
Aiming at the technical problems in the prior art, the utility model provides a cutting device for processing a ceramic composite material.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a cutting device is used in ceramic composite processing, includes transport mechanism, and one side of transport mechanism feed end is equipped with the material loading subassembly, the material loading subassembly is including the loading board that the slope set up, the both sides of loading board are equipped with the side shield relatively, are equipped with shelves pole and lower shelves pole between two side shields, it is located the top of loading board and connects on last fixed plate to go up shelves pole, lower shelves pole runs through the loading board and connects on lower fixed plate, go up the fixed plate and be connected through the connecting plate with lower fixed plate, lower fixed plate is connected with the material loading pneumatic cylinder, and transport mechanism's top is equipped with cutting mechanism.
Preferably, the transfer mechanism includes a frame and a plurality of transfer rollers rotatably coupled to the frame. The conveying rollers are arranged at equal intervals and driven by the driving equipment to rotate so as to convey the ceramic bars.
Preferably, the automatic feeding device further comprises a limiting mechanism, wherein the limiting mechanism comprises a positioning limiting plate and a moving limiting plate, the positioning limiting plate is fixed on the frame, the moving limiting plate is connected to the frame through a limiting hydraulic cylinder, and the positioning limiting plate and the moving limiting plate are respectively arranged on two sides of the conveying direction of the conveying mechanism.
The fixed limiting plate and the movable limiting plate are higher than the conveying roller, so that the normal rotation of the conveying roller is prevented from being influenced. The fixed limiting plate is connected to the frame through a connecting frame arranged between the adjacent conveying rollers. The fixed limiting plate is arranged on one side far away from the feeding assembly, and can limit the ceramic rod during feeding, so that the ceramic rod is prevented from falling off the conveying roller due to inertia.
Preferably, the cutting mechanism comprises a door-shaped frame, a front fixing plate, a cutting sheet, a rear fixing plate and a fixed-length baffle plate, wherein the front fixing plate, the cutting sheet, the rear fixing plate and the fixed-length baffle plate are arranged in the door-shaped frame and sequentially arranged along the conveying direction of the conveying mechanism, the front fixing plate and the rear fixing plate are respectively connected onto the door-shaped frame through a fixed hydraulic cylinder, the cutting sheet is rotationally connected onto a lifting seat, the lifting seat is connected onto the door-shaped frame through a cutting hydraulic cylinder, the cutting sheet is connected with a cutting motor, and the fixed-length baffle plate is connected onto the door-shaped frame through a material passing hydraulic cylinder.
Working principle: when the ceramic bar cutting machine is used, the ceramic bar to be cut is placed on the feeding plate, and the side baffles limit the ceramic bar so that the ceramic bar is orderly arranged; the upper baffle rod is positioned in front of the forefront ceramic bar and used for blocking the forefront ceramic bar, the lower baffle rod is positioned at the rear lower part of the forefront ceramic bar, the feeding hydraulic cylinder is extended during feeding, the upper baffle rod is lifted, the forefront ceramic bar rolls down to the conveying roller along the feeding plate under the action of gravity, and meanwhile, the lower baffle rod is lifted to block the rear ceramic bar and prevent the rear ceramic bar from rolling down; the conveying roller conveys the ceramic bar, in the conveying process, the limiting hydraulic cylinder stretches, the ceramic bar is driven to move towards the positioning limiting plate by the movable limiting plate, the ceramic bar is positioned, and after the ceramic bar is positioned, the movable limiting plate returns to the initial position; when the ceramic bar moves to the position of the fixed-length baffle, the fixed-length baffle is blocked from moving forward, at the moment, the two fixed hydraulic cylinders stretch at the same time, the front fixed plate and the rear fixed plate move downwards to fix the ceramic bar, the cutting hydraulic cylinder drives the lifting seat and the cutting plate to move downwards, the cutting motor drives the cutting plate to rotate to cut the ceramic bar, after the cutting is finished, the cutting plate and the rear fixed plate return to the initial positions, and the material passing hydraulic cylinder drives the fixed-length baffle to move upwards to enable a cut ceramic finished product to pass through and be conveyed to the next processing procedure by the conveying mechanism, so that blanking is realized; after the blanking is finished, the fixed-length baffle plate and the front fixing plate return to the initial positions, the ceramic bars are conveyed forwards, feeding is achieved, and the cutting action is repeated.
The utility model also comprises other components which can enable the cutting device for processing the ceramic composite material to be normally used, and the cutting device is a conventional technical means in the field. In addition, the devices or components not defined in the present utility model are all conventional in the art.
The utility model can automatically feed, cut and discharge ceramic composite materials at fixed length, has high degree of automation, greatly reduces the manual workload and the labor cost and improves the working efficiency.
Drawings
Fig. 1 is a top view of the present embodiment.
Fig. 2 is a front view of the loading mechanism of fig. 1.
Fig. 3 is a side view of the cutting mechanism of fig. 1.
In the figure: 1. a loading plate; 2. side baffles; 3. an upper stop lever; 4. a lower gear lever; 5. an upper fixing plate; 6. a lower fixing plate; 7. a connecting plate; 8. feeding a hydraulic cylinder; 9. a conveying roller; 10. a fixed limiting plate; 11. a movable limiting plate; 12. a limit hydraulic cylinder; 13. a door-shaped frame; 14. a front fixing plate; 15. cutting the sheet; 16. a rear fixing plate; 17. a fixed-length baffle; 18. fixing a hydraulic cylinder; 19. a lifting seat; 20. a cutting motor; 21. ceramic bar.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Examples
Referring to fig. 1-3, a cutting device for ceramic composite material processing, including transport mechanism, one side of transport mechanism feed end is equipped with the material loading subassembly, the material loading subassembly is including the loading board 1 that inclines to set up, the both sides of loading board 1 are equipped with side shield 2 relatively, are equipped with shelves pole 3 and lower shelves pole 4 between two side shields 2, go up shelves pole 3 and lie in the top of loading board 1 and connect on last fixed plate 5, lower shelves pole 4 runs through loading board 1 and connects on lower fixed plate 6, go up fixed plate 5 and lower fixed plate 6 and pass through connecting plate 7 and connect, lower fixed plate 6 is connected with material loading pneumatic cylinder 8, and transport mechanism's top is equipped with cutting mechanism.
In the embodiment, the lower end of the feeding plate 1 is close to the conveying mechanism, the upper baffle rod and the lower baffle rod extend along the direction vertical to the feeding plate, the distance between the upper baffle rod 3 and the lower baffle rod 4 is matched with the size of a single ceramic bar to be cut, and the feeding of the single ceramic bar is realized by each action, so that the distance between the upper baffle rod 3 and the lower baffle rod 4 can be flexibly set according to the use requirement in practical application, and the feeding of a plurality of ceramic bars is realized at one time; the feeding plate 1 is supported by a bracket, and the feeding hydraulic cylinder 8 is fixed on the bracket and stretches along the length direction of the lower stop rod; the upper fixed plate is connected with the lower fixed plate through a connecting plate arranged at the end part of the upper fixed plate, and the connecting plate is positioned at one side of the upper plate.
The transfer mechanism comprises a frame and a plurality of transfer rollers 9 rotatably connected to the frame. The conveying rollers 9 are arranged at equal intervals and driven by a driving device to rotate so as to convey the ceramic bars.
The embodiment further comprises a limiting mechanism, the limiting mechanism comprises a positioning limiting plate 10 and a moving limiting plate 11, the positioning limiting plate 10 is fixed on the frame, the moving limiting plate is connected to the frame through a limiting hydraulic cylinder 12, and the positioning limiting plate 10 and the moving limiting plate 11 are respectively arranged on two sides of the conveying direction of the conveying mechanism.
The fixed limiting plate 10 and the movable limiting plate 11 are higher than the conveying roller 9, so that the normal rotation of the conveying roller is prevented from being influenced. The fixed limiting plate is connected to the frame through a connecting frame arranged between the adjacent conveying rollers. The fixed limiting plate 10 is arranged on one side far away from the feeding assembly, and can limit the ceramic rod during feeding, so that the ceramic rod is prevented from falling off the conveying roller 9 due to inertia.
The cutting mechanism comprises a door-shaped frame 13, a front fixing plate 14, a cutting piece 15, a rear fixing plate 16 and a fixed-length baffle 17, wherein the front fixing plate 14, the cutting piece 15, the rear fixing plate 16 and the fixed-length baffle 17 are arranged in the door-shaped frame 13 and sequentially arranged along the conveying direction of the conveying mechanism, the front fixing plate 14 and the rear fixing plate 16 are respectively connected onto the door-shaped frame 13 through a fixed hydraulic cylinder 18, the cutting piece 15 is rotationally connected onto a lifting seat 19, the lifting seat is connected onto the door-shaped frame 13 through a cutting hydraulic cylinder, the cutting piece 15 is connected with a cutting motor 20, and the fixed-length baffle 17 is connected onto the door-shaped frame 13 through a material passing hydraulic cylinder.
In the embodiment, the door-shaped frame is transversely fixed on the frame; the cutting motor drives the cutting blade to rotate through the engaged bevel gear, the cutting motor is fixed on the lifting seat, and the outer side of the cutting motor is provided with a protective cover.
Working principle: when the ceramic bar material cutting device is used, the ceramic bar material 21 to be cut is placed on the feeding plate 1, and the side baffle plates 2 limit the ceramic bar material, so that the ceramic bar material is orderly arranged; the upper baffle rod 3 is positioned in front of the forefront ceramic bar and used for blocking the forefront ceramic bar, the lower baffle rod 4 is positioned at the rear lower part of the forefront ceramic bar, the feeding hydraulic cylinder 8 is extended during feeding, the upper baffle rod 3 is lifted, the forefront ceramic bar rolls down to the conveying roller along the feeding plate under the action of gravity, and meanwhile, the lower baffle rod 4 is lifted to block the rear ceramic bar and prevent the rear ceramic bar from rolling down; the conveying roller conveys the ceramic bar, in the conveying process, the limiting hydraulic cylinder 12 stretches, the ceramic bar is driven to move towards the positioning limiting plate by the movable limiting plate 11, the ceramic bar is positioned, and after the ceramic bar is positioned, the movable limiting plate 11 returns to the initial position; when the ceramic bar moves to the position of the fixed-length baffle, the ceramic bar is blocked by the fixed-length baffle and does not move forward any more, at the moment, the two fixed hydraulic cylinders stretch at the same time, the front fixed plate 14 and the rear fixed plate 16 move downwards to fix the ceramic bar, the cutting hydraulic cylinder drives the lifting seat and the cutting plate to move downwards, the cutting motor drives the cutting plate to rotate to cut the ceramic bar, after the cutting is finished, the cutting plate and the rear fixed plate 16 return to the initial positions, and the feeding hydraulic cylinder drives the fixed-length baffle 17 to move upwards to enable a cut ceramic finished product to pass through and be conveyed to the next treatment procedure by the conveying mechanism, so that blanking is realized; after the blanking is finished, the fixed-length baffle 17 and the front fixed plate 14 return to the initial positions, the ceramic bars are conveyed forwards, and the feeding and the cutting actions are repeated.
The cutting mechanism of this embodiment can realize the fixed length cutting of ceramic rod and carry out automatic unloading to the ceramic finished product after the cutting, and cooperation feed mechanism can realize the automation of ceramic rod cutting process, greatly reduced manual work volume improves cutting efficiency.
The embodiments of the present utility model have been described above, the description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (4)
1. Cutting device is used in ceramic composite processing, including transport mechanism, its characterized in that: one side of transport mechanism feed end is equipped with the material loading subassembly, the material loading subassembly is including the loading board that the slope set up, the both sides of loading board are equipped with the side shield relatively, are equipped with shelves pole and lower shelves pole between two side shields, go up shelves pole and be located the top of loading board and connect on last fixed plate, lower shelves pole runs through the loading board and connects on lower fixed plate, it is connected through the connecting plate with lower fixed plate to go up the fixed plate, lower fixed plate is connected with the material loading pneumatic cylinder, and transport mechanism's top is equipped with cutting mechanism.
2. The cutting device for processing ceramic composite material according to claim 1, wherein: the conveying mechanism comprises a frame and a plurality of conveying rollers rotatably connected to the frame.
3. The cutting device for processing ceramic composite material according to claim 2, wherein: still include stop gear, stop gear is including fixing the limiting plate and moving the limiting plate, the locating plate is fixed in the frame, move the limiting plate and connect in the frame through spacing pneumatic cylinder, locating plate and moving the limiting plate and locate the both sides of transport mechanism direction respectively.
4. The cutting device for processing ceramic composite material according to claim 1, wherein: the cutting mechanism comprises a door-shaped frame, a front fixing plate, a cutting piece, a rear fixing plate and a fixed-length baffle plate, wherein the front fixing plate, the cutting piece, the rear fixing plate and the fixed-length baffle plate are arranged in the door-shaped frame and sequentially arranged along the conveying direction of the conveying mechanism, the front fixing plate and the rear fixing plate are respectively connected onto the door-shaped frame through a fixed hydraulic cylinder, the cutting piece is rotationally connected onto a lifting seat, the lifting seat is connected onto the door-shaped frame through a cutting hydraulic cylinder, the cutting piece is connected with a cutting motor, and the fixed-length baffle plate is connected onto the door-shaped frame through a feeding hydraulic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321344784.0U CN219902795U (en) | 2023-05-30 | 2023-05-30 | Cutting device is used in ceramic composite processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321344784.0U CN219902795U (en) | 2023-05-30 | 2023-05-30 | Cutting device is used in ceramic composite processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219902795U true CN219902795U (en) | 2023-10-27 |
Family
ID=88434853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321344784.0U Active CN219902795U (en) | 2023-05-30 | 2023-05-30 | Cutting device is used in ceramic composite processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219902795U (en) |
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2023
- 2023-05-30 CN CN202321344784.0U patent/CN219902795U/en active Active
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