CN219901990U - Wire box covering mechanism - Google Patents
Wire box covering mechanism Download PDFInfo
- Publication number
- CN219901990U CN219901990U CN202220470205.6U CN202220470205U CN219901990U CN 219901990 U CN219901990 U CN 219901990U CN 202220470205 U CN202220470205 U CN 202220470205U CN 219901990 U CN219901990 U CN 219901990U
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- Prior art keywords
- press
- fit
- plate
- mounting
- mounting plate
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- 230000007246 mechanism Effects 0.000 title claims abstract description 51
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 238000007711 solidification Methods 0.000 claims description 24
- 230000008023 solidification Effects 0.000 claims description 24
- 238000009434 installation Methods 0.000 description 6
- 239000000565 sealant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- Manipulator (AREA)
Abstract
The utility model discloses a wire box covering mechanism which comprises a manipulator, a camera, a curing detection mechanism and a press mounting suction nozzle mechanism, wherein the manipulator is connected with a press mounting frame through a clamping seat, a plurality of press mounting suction nozzle mechanisms are arranged at the bottom of the press mounting frame, the camera is arranged on one side of the press mounting frame through a camera mounting plate, a light source is arranged on one side of the press mounting frame through a light source mounting plate, the light source is positioned below the camera, the curing detection mechanism is arranged on the press mounting frame, and the curing detection mechanism and the camera are positioned on the same side of the press mounting frame.
Description
Technical Field
The utility model relates to a photovoltaic module production line, in particular to a wire box covering mechanism.
Background
At the terminal box cover station of photovoltaic module production line, former people's frock lid mode, manual dress lid needs to detect the filling quality in the box body, but manual detection box is interior irritates the colloid quality rate of accuracy low.
Disclosure of Invention
The utility model provides a wire box covering mechanism which reduces manpower and improves covering quality.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model discloses a wire box covering mechanism which comprises a manipulator, a camera, a curing detection mechanism and a press-mounting suction nozzle mechanism, wherein the manipulator is connected with a press-mounting frame through a clamping seat, a plurality of press-mounting suction nozzle mechanisms are arranged at the bottom of the press-mounting frame, the camera is arranged at one side of the press-mounting frame through a camera mounting plate, a light source is arranged at one side of the press-mounting frame through a light source mounting plate, the light source is positioned below the camera, the curing detection mechanism is arranged on the press-mounting frame, and the curing detection mechanism and the camera are positioned at the same side of the press-mounting frame.
Further, the press-fit frame comprises a press-fit installation bottom plate, a press-fit installation top plate, a left press-fit supporting plate and a right press-fit supporting plate, wherein the left press-fit supporting plate and the right press-fit supporting plate are vertically arranged, the left press-fit supporting plate and the right press-fit supporting plate are respectively connected with the press-fit installation bottom plate and the press-fit installation top plate, the camera, the light source and the curing detection mechanism are arranged on the left press-fit supporting plate, the negative pressure meter is arranged above the right press-fit supporting plate, the press-fit suction nozzle mechanism is arranged at the lower end of the press-fit installation bottom plate, and the clamping seat is arranged at the upper end of the press-fit installation top plate.
Further, the clamping seat comprises a clamping bottom plate, a front clamping block and a rear clamping block, the clamping bottom plate is arranged on the press-fit mounting top plate, the front clamping block and the rear clamping block are connected with the clamping bottom plate, and the front clamping block and the rear clamping block are provided with transverse connecting holes.
Further, the solidification detection mechanism includes solidification cylinder, solidification cylinder mounting panel, the check rod, check rod clamping block, the slider, the slide rail, slide rail mounting panel and solidification check mounting panel, solidification check mounting panel installs the output at solidification cylinder, solidification cylinder's output is located solidification cylinder's bottom, solidification cylinder's side-mounting is on solidification cylinder mounting panel, solidification cylinder mounting panel is installed in left pressure equipment backup pad, slide rail mounting panel is vertical to be set up, the one end at solidification check mounting panel is fixed to the back of slide rail mounting panel, the slide rail is installed on the slide rail mounting panel, slider and slide rail sliding connection, check rod clamping block and slider fixed connection, the bottom at check rod clamping block is installed to the check rod.
Further, the slide rail mounting plate includes vertical mounting plate, top mounting plate and bottom mounting plate, and top mounting plate and bottom mounting plate are parallel, and vertical mounting plate connects top mounting plate and bottom mounting plate, and the interval of top mounting plate and bottom mounting plate is greater than the height of slide rail, installs spacing screw on the top mounting plate, and the top of detecting the pole clamping piece is equipped with the recess, and the bottom of screw rod is located the recess, is equipped with reset spring between the top of screw rod and the detecting the pole clamping piece.
Further, a detection piece is arranged on the detection rod clamping block, and a sensor is arranged on the side face of the vertical mounting plate.
Further, the press-fitting suction nozzle mechanism comprises a press-fitting air cylinder, a suction nozzle and a suction nozzle mounting plate, wherein the press-fitting air cylinder is arranged at the bottom of the press-fitting frame, the suction nozzle mounting plate is arranged at the lower end of the press-fitting air cylinder, and the suction nozzle is arranged at the lower end of the suction nozzle mounting plate.
Further, the light source mounting plate comprises a vertical plate and a horizontal plate, a round hole is formed in the middle of the horizontal plate, 2 waist-shaped holes are formed in the vertical plate, the light source is mounted below the light source mounting plate, and the camera is located right above the round hole.
The beneficial effects of the utility model are as follows:
the utility model utilizes the mechanical arm to move the whole structure, the press-fitting suction nozzle mechanism sucks the box cover to be installed, the curing detection mechanism detects whether the sealant in the junction box is cured or not, then the camera positions the junction box, and finally the suction nozzle presses the sucked box cover on the junction box according to the data provided by the camera. The utility model cancels manual boxing, does not need manual judgment of glue filling quality, and greatly improves boxing quality and boxing efficiency.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of an embodiment of the present utility model.
Fig. 2 is a schematic view of the manipulator according to an embodiment of the utility model after removal.
Fig. 3 is a schematic view of another embodiment of the utility model after removing the manipulator.
FIG. 4 is a partial schematic view of an embodiment of the present utility model.
FIG. 5 is a partial schematic view of an embodiment of the present utility model.
Fig. 6 is a schematic view of a mounting plate for a sliding rail according to an embodiment of the utility model.
Fig. 7 is a schematic view of a light source mounting board according to an embodiment of the utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model.
As shown in the figure, the utility model discloses a wire box covering mechanism, which comprises a manipulator 1, a camera 2, a curing detection mechanism 3 and a press-mounting suction nozzle mechanism 4, wherein the manipulator 1 is connected with a press-mounting frame 6 through a clamping seat 5, the bottom of the press-mounting frame 6 is provided with a plurality of press-mounting suction nozzle mechanisms 4, the camera 2 is arranged on one side of the press-mounting frame 6 through a camera mounting plate 7, a light source 8 is arranged on one side of the press-mounting frame 6 through a light source mounting plate 9, the light source 8 is positioned below the camera 2, the curing detection mechanism 3 is arranged on the press-mounting frame 6, and the curing detection mechanism 3 and the camera 2 are positioned on the same side of the press-mounting frame 6.
The manipulator 1 is used for driving the press-fitting frame 6 to move to a press-fitting station, and the press-fitting suction nozzle mechanism 4 is used for sucking the box cover and press-fitting the box cover. The curing detection mechanism 3 is used for detecting whether the sealant in the junction box is cured or not. The camera 2 is used for positioning and is convenient for press fitting.
In an embodiment of the present utility model, the press-fit frame 6 includes a press-fit mounting bottom plate 61, a press-fit mounting top plate 62, a left press-fit supporting plate 63 and a right press-fit supporting plate 64, the left press-fit supporting plate 63 and the right press-fit supporting plate 64 are vertically disposed, the left press-fit supporting plate 63 and the right press-fit supporting plate 64 are respectively connected to the press-fit mounting bottom plate 61 and the press-fit mounting top plate 62, the camera 2, the light source 8 and the curing detection mechanism 3 are mounted on the left press-fit supporting plate 63, the negative pressure gauge 10 is mounted above the right press-fit supporting plate 64, the press-fit suction nozzle mechanism 4 is mounted at the lower end of the press-fit mounting bottom plate 61, and the clamping seat 5 is mounted at the upper end of the press-fit mounting top plate 52. The frame structure design of the press-fit frame 6 is convenient for installing other accessories and for later maintenance and replacement.
In an embodiment of the present utility model, the clamping base 5 includes a clamping bottom plate 51, a front clamping block 52 and a rear clamping block 53, the clamping bottom plate 51 is mounted on a press-fit mounting top plate 62, the front clamping block 52 and the rear clamping block 54 are connected with the clamping bottom plate 51, and the front clamping block 52 and the rear clamping block 53 are provided with transverse connection holes.
The clamping seat is convenient to be connected with the manipulator, the clamping bottom plate 51 and the rear clamping block 53 are fixed firstly, then the manipulator is placed at the rear clamping block, and then the front clamping block 52 is used for fixing, so that the manipulator is clamped.
In an embodiment of the present utility model, the curing detection mechanism 3 includes a curing cylinder 31, a curing cylinder mounting plate 32, a detection rod 33, a detection rod clamping block 34, a slide block 35, a slide rail 36, a slide rail mounting plate 37 and a curing detection mounting plate 38, wherein the curing detection mounting plate 38 is mounted at an output end of the curing cylinder 31, the output end of the curing cylinder 31 is located at a bottom of the curing cylinder 31, a side surface of the curing cylinder 31 is mounted on the curing cylinder mounting plate 32, the curing cylinder mounting plate 32 is mounted on a left press-mounting support plate 63, the slide rail mounting plate 37 is vertically arranged, a back surface of the slide rail mounting plate 37 is fixed at one end of the curing detection mounting plate 38, the slide rail 36 is mounted on the slide rail mounting plate 37, the slide block 35 is slidably connected with the slide rail 36, the detection rod clamping block 34 is fixedly connected with the slide block 35, and the detection rod 33 is mounted at a bottom of the detection rod clamping block 34.
The curing cylinder drives the curing detection mounting plate 38 to move up and down and drives the detection rod to move up and down, so that whether the sealant in the junction box is cured or not is detected.
In one embodiment of the present utility model, the slide rail mounting plate 37 includes a vertical mounting plate 371, a top mounting plate 372 and a bottom mounting plate 373, the top mounting plate 372 and the bottom mounting plate 373 are parallel, the vertical mounting plate 371 connects the top mounting plate 372 and the bottom mounting plate 373, the distance between the top mounting plate 372 and the bottom mounting plate 373 is larger than the height of the slide rail 36, the limit screw 39 is mounted on the top mounting plate 372, the top of the detection rod clamping block 34 is provided with a groove, the bottom of the screw 39 is located in the groove, and a return spring 310 is provided between the top of the screw 39 and the detection rod clamping block. The limit screw 39 plays a limiting role, prevents damage to the detection rod 33, compresses the return spring when the detection rod 33 is pressed down, and lifts the detection rod 33 after stopping detection, and the return spring 310 plays a return role.
In one embodiment of the present utility model, the detecting bar clamping block 34 is provided with a detecting piece 311, and the side surface of the vertical mounting plate 371 is provided with a sensor 312. The detecting piece 311 is also used for judging whether the detecting lever 33 is reset or not.
In one embodiment of the present utility model, the press-fitting suction nozzle mechanism 4 includes a press-fitting cylinder 41, a suction nozzle 42, and a suction nozzle mounting plate 43, the press-fitting cylinder 41 is mounted at the bottom of the press-fitting frame, the suction nozzle mounting plate 43 is mounted at the lower end of the press-fitting cylinder 41, and the suction nozzle 42 is mounted at the lower end of the suction nozzle mounting plate 43. The suction nozzle 42 is used for sucking the box cover, and the press-fitting cylinder 41 plays a role in press-fitting.
In one embodiment of the present utility model, the light source mounting plate 9 includes a vertical plate 91 and a horizontal plate 92, a circular hole 93 is provided in the middle of the horizontal plate 92, 2 waist-shaped holes 94 are provided on the vertical plate 91, the light source 8 is mounted under the light source mounting plate 9, and the camera 2 is located right above the circular hole 93. The light source provides a light source for the camera, so that the camera can shoot conveniently.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. The wire box covering mechanism is characterized by comprising a manipulator, a camera, a curing detection mechanism and a press-fit suction nozzle mechanism, wherein the manipulator is connected with the press-fit frame through a clamping seat, the bottom of the press-fit frame is provided with a plurality of press-fit suction nozzle mechanisms, the camera is arranged on one side of the press-fit frame through a camera mounting plate, a light source is arranged on one side of the press-fit frame through a light source mounting plate, the light source is positioned below the camera, the curing detection mechanism is arranged on the press-fit frame, and the curing detection mechanism and the camera are positioned on the same side of the press-fit frame.
2. The wire box covering mechanism according to claim 1, wherein the press-fit frame comprises a press-fit mounting bottom plate, a press-fit mounting top plate, a left press-fit supporting plate and a right press-fit supporting plate, the left press-fit supporting plate and the right press-fit supporting plate are vertically arranged, the left press-fit supporting plate and the right press-fit supporting plate are respectively connected with the press-fit mounting bottom plate and the press-fit mounting top plate, the camera, the light source and the curing detection mechanism are arranged on the left press-fit supporting plate, the negative pressure gauge is arranged above the right press-fit supporting plate, the press-fit suction nozzle mechanism is arranged at the lower end of the press-fit mounting bottom plate, and the clamping seat is arranged at the upper end of the press-fit mounting top plate.
3. The wire box capping mechanism of claim 2 wherein the clamping base comprises a clamping base plate, a front clamping block and a rear clamping block, the clamping base plate being mounted on the press-fit mounting top plate, the front clamping block and the rear clamping block being connected to the clamping base plate, the front clamping block and the rear clamping block being provided with transverse connecting holes.
4. The wire box-packed mechanism of covering of claim 2, wherein the solidification detection mechanism includes solidification cylinder, solidification cylinder mounting panel, the measuring rod, measuring rod clamping block, the slider, the slide rail, slide rail mounting panel and solidification measuring mounting panel, solidification measuring mounting panel installs the output at solidification cylinder, solidification cylinder's output is located solidification cylinder's bottom, solidification cylinder's side-mounting is on solidification cylinder mounting panel, solidification cylinder mounting panel installs in left pressure equipment backup pad, the slide rail mounting panel is vertical to be set up, the one end at solidification measuring mounting panel is fixed to the back of slide rail mounting panel, the slide rail is installed on the slide rail mounting panel, slider and slide rail sliding connection, measuring rod clamping block and slider fixed connection, the measuring rod is installed in the bottom of measuring rod clamping block.
5. The wire box-packed mechanism of claim 4, wherein the slide rail mounting plate comprises a vertical mounting plate, a top mounting plate and a bottom mounting plate, the top mounting plate and the bottom mounting plate are parallel, the vertical mounting plate is connected with the top mounting plate and the bottom mounting plate, the distance between the top mounting plate and the bottom mounting plate is larger than the height of the slide rail, a limit screw is mounted on the top mounting plate, the top of the detection rod clamping block is provided with a groove, the bottom of the screw is positioned in the groove, and a reset spring is arranged between the top of the screw and the detection rod clamping block.
6. The wire box capping mechanism of claim 5 wherein the test lever clamp block has a test tab and the side of the vertical mounting plate has a sensor.
7. The wire box capping mechanism of claim 1 wherein the press-fit suction nozzle mechanism comprises a press-fit cylinder, a suction nozzle and a suction nozzle mounting plate, the press-fit cylinder is mounted at the bottom of the press-fit frame, the suction nozzle mounting plate is mounted at the lower end of the press-fit cylinder, and the suction nozzle is mounted at the lower end of the suction nozzle mounting plate.
8. The wire box covering mechanism of claim 1, wherein the light source mounting plate comprises a vertical plate and a horizontal plate, a circular hole is formed in the middle of the horizontal plate, 2 waist-shaped holes are formed in the vertical plate, the light source is mounted below the light source mounting plate, and the camera is located right above the circular hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220470205.6U CN219901990U (en) | 2022-02-28 | 2022-02-28 | Wire box covering mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220470205.6U CN219901990U (en) | 2022-02-28 | 2022-02-28 | Wire box covering mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219901990U true CN219901990U (en) | 2023-10-27 |
Family
ID=88439082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220470205.6U Active CN219901990U (en) | 2022-02-28 | 2022-02-28 | Wire box covering mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219901990U (en) |
-
2022
- 2022-02-28 CN CN202220470205.6U patent/CN219901990U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |