CN219899598U - A waste film separation device - Google Patents
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Abstract
Description
技术领域Technical field
本实用新型涉及导电薄膜生产技术领域,具体地说,是涉及一种废膜拆分装置。The utility model relates to the technical field of conductive film production, specifically to a waste film separation device.
背景技术Background technique
导电薄膜是一种表面镀有金属的一种高分子材料,广泛运用于锂离子电池中,在锂离子电池中主要作为电池集流体使用。Conductive film is a polymer material with metal plated on the surface. It is widely used in lithium-ion batteries and is mainly used as battery current collector in lithium-ion batteries.
导电薄膜在制造过程中,会产生一定量的导电薄膜残次品,或者生产出来的导电薄膜不满足顾客的要求时,需要将废膜和卷绕废膜的卷芯拆分,然后回收利用卷芯。申请号为CN202122136294.9的中国专利文件中,公开了一种锂电池隔膜生产用废膜与纸管分离的回收装置,当需要将废隔膜与纸管脱离时,首先将成卷的废隔膜的纸管套入卡轴上将其固定,然后工人将废隔膜端部牵扯至绕在第一横杆或第二横杆上,然后启动电机,转轴通过第一竖杆和第二竖杆带动第一横杆和第二横杆转动,进而将废隔膜卷绕起来,而卷在纸管上的废隔膜逐渐减少,当纸管上的废隔膜完全脱离后,将第一横杆上废隔膜脱离进行处理,然后将卡轴上的纸管取下换上新的废隔膜卷。During the manufacturing process of conductive film, a certain amount of defective conductive film will be produced, or when the produced conductive film does not meet the customer's requirements, the waste film and the core of the waste film need to be separated, and then the rolls will be recycled. core. In the Chinese patent document with application number CN202122136294.9, a recycling device for separating waste film used in lithium battery separator production from paper tubes is disclosed. When it is necessary to separate the waste separator from the paper tube, the paper of the waste separator in the roll is first The pipe is inserted into the card shaft to fix it, and then the worker pulls the end of the waste diaphragm around the first horizontal bar or the second horizontal bar, and then starts the motor, and the rotating shaft drives the first vertical bar through the first vertical bar and the second vertical bar. The cross bar and the second cross bar rotate to wind up the waste separator, and the waste separator rolled on the paper tube gradually decreases. When the waste separator on the paper tube is completely detached, the waste separator on the first cross bar is detached. Process, then remove the paper tube on the card shaft and replace it with a new waste separator roll.
然而,上述锂电池隔膜生产用废膜与纸管分离的回收装置中,需要将成卷的废隔膜完全卷绕在第一横杆上后才能纸管取出,采用放卷的分离方式,分离效率低,影响生产效率。However, in the above-mentioned recycling device for separating waste film for lithium battery separator production from paper tubes, the roll of waste separator needs to be completely wound on the first crossbar before the paper tube can be taken out. The separation method of unwinding is low, and the separation efficiency is low. , affecting production efficiency.
实用新型内容Utility model content
为了解决现有的废膜与纸管分离的回收装置中,采用放卷的分离方式,分离效率低,影响生产效率的问题,本实用新型提供一种废膜拆分装置。In order to solve the problem that the existing recycling device for separating waste film and paper tubes adopts the unwinding separation method, which has low separation efficiency and affects production efficiency, the utility model provides a waste film separation device.
本实用新型技术方案如下所述:The technical solution of the present utility model is as follows:
一种废膜拆分装置,包括:A waste film separation device including:
夹持机构,用于对废膜卷材进行夹紧,使得所述废膜卷材水平设置;A clamping mechanism for clamping the waste film roll so that the waste film roll is placed horizontally;
切除机构,设置在龙门架上,所述切除机构包括切刀、水平移动模组和垂直移动模组,所述切刀通过所述水平移动模组对幅宽方向上的废膜进行切除,所述切刀通过所述垂直移动模组对半径方向上的废膜进行切除。The cutting mechanism is arranged on the gantry. The cutting mechanism includes a cutter, a horizontal moving module and a vertical moving module. The cutter cuts off the waste film in the width direction through the horizontal moving module. The cutter cuts off the waste film in the radial direction through the vertical movement module.
根据上述方案的本实用新型,所述水平移动模组包括第一丝杆安装块、第一丝杆、第一电机,所述第一丝杆安装块设置在所述龙门架的顶部两侧,所述第一丝杆与所述第一丝杆安装块转动连接,所述第一电机与所述第一丝杆安装块的一侧连接,且所述第一电机的输出端与所述第一丝杆的一端连接,所述切刀设置在所述第一丝杆上。According to the utility model of the above solution, the horizontal movement module includes a first screw rod mounting block, a first screw rod, and a first motor. The first screw rod mounting block is arranged on both sides of the top of the gantry frame. The first screw is rotatably connected to the first screw mounting block, the first motor is connected to one side of the first screw mounting block, and the output end of the first motor is connected to the first screw mounting block. One end of the screw rod is connected, and the cutter is arranged on the first screw rod.
进一步的,所述切刀通过滑动座设置在所述第一丝杆上。Further, the cutter is arranged on the first screw rod through a sliding seat.
根据上述方案的本实用新型,所述第一丝杆安装块与所述滑动座之间设有防止所述滑动座偏移的限位杆。According to the above solution of the present invention, a limiting rod is provided between the first screw rod mounting block and the sliding seat to prevent the sliding seat from deflecting.
根据上述方案的本实用新型,所述垂直移动模组包括第二丝杆、第二电机,所述第二丝杆穿过所述第一丝杆安装块转动设置在所述龙门架的顶部两侧,且所述第二丝杆与所述第一丝杆垂直设置,所述第二电机设置在所述龙门架上,且所述第二电机的输出端与所述第二丝杆连接。According to the utility model of the above solution, the vertical movement module includes a second screw and a second motor. The second screw passes through the first screw mounting block and is rotatably arranged on the top two sides of the gantry. side, and the second screw rod is arranged perpendicularly to the first screw rod, the second motor is arranged on the gantry, and the output end of the second motor is connected to the second screw rod.
根据上述方案的本实用新型,所述夹持机构包括双向丝杆、一对第二丝杆安装块、一对移动台、第三电机、一对抬升座、一对电动推杆,所述双向丝杆通过第二丝杆安装块转动设置在所述龙门架上,所述移动台设置在所述双向丝杆上,所述第三电机设置在所述龙门架上,且所述第三电机的输出端与所述双向丝杆的一端连接,所述抬升座通过所述电动推杆设置在所述移动台的下方,且其中一个所述抬升座的一侧设有夹持轴,另一个所述抬升座的一侧设有气涨轴。According to the utility model of the above solution, the clamping mechanism includes a bidirectional screw rod, a pair of second screw rod mounting blocks, a pair of moving stages, a third motor, a pair of lifting bases, and a pair of electric push rods. The screw is rotated and installed on the gantry through the second screw mounting block, the moving platform is installed on the two-way screw, the third motor is installed on the gantry, and the third motor The output end is connected to one end of the two-way screw, the lifting base is arranged below the moving stage through the electric push rod, and one side of the lifting base is provided with a clamping shaft, and the other side is provided with a clamping shaft. An air expansion shaft is provided on one side of the lifting seat.
进一步的,所述移动台和所述龙门架之间设有直线滑轨机构。Further, a linear slide rail mechanism is provided between the moving platform and the gantry.
根据上述方案的本实用新型,所述直线滑轨机构包括滑轨和滑块,所述滑轨设置在所述龙门架的顶部,所述滑块设置在所述电动推杆的顶部两侧,所述滑轨与所述滑块滑动连接。According to the utility model of the above solution, the linear slide rail mechanism includes a slide rail and a slide block. The slide rail is provided on the top of the gantry, and the slide blocks are provided on both sides of the top of the electric push rod. The slide rail is slidingly connected to the slide block.
根据上述方案的本实用新型,所述夹持轴的一端呈圆台设置。According to the above solution of the present invention, one end of the clamping shaft is arranged in the form of a truncated cone.
根据上述方案的本实用新型,所述龙门架上设有电控箱。According to the above solution of the present invention, an electric control box is provided on the gantry frame.
根据上述方案的本实用新型,其有益效果在于:The beneficial effects of the utility model according to the above scheme are:
上述废膜拆分装置中,切刀通过水平移动模组对幅宽方向上的废膜进行切除,使得废膜与卷芯拆分,切刀通过垂直移动模组对半径方向上的废膜进行切除,即切刀能够上下左右移动,垂直移动模组能够对切刀的切割深度进行控制,减少切刀对卷芯的损坏,利用切刀切除废膜,废膜与卷芯的拆分效率高,切除后的薄膜直接从卷芯上掉落后进行收集,减少了工人的劳动量,提高工作效率。In the above-mentioned waste film separation device, the cutter removes the waste film in the width direction through the horizontal movement module, so that the waste film is separated from the roll core, and the cutter removes the waste film in the radius direction through the vertical movement module. Cutting, that is, the cutter can move up, down, left, and right. The vertical movement module can control the cutting depth of the cutter, reducing the damage of the cutter to the roll core. The cutter is used to cut off the waste film, and the separation efficiency of the waste film and the roll core is high. , the removed film falls directly from the core and is collected, which reduces the labor of workers and improves work efficiency.
附图说明Description of the drawings
图1为本实用新型的一个视角的结构示意图;Figure 1 is a schematic structural diagram of the utility model from one perspective;
图2为本实用新型的另一个视角的结构示意图;Figure 2 is a schematic structural diagram of the utility model from another perspective;
图3为本实用新型的拆分图。Figure 3 is an exploded view of the utility model.
在图中,1、龙门架;In the figure, 1. Gantry;
2、切除机构;21、切刀;22、水平移动模组;221、第一丝杆安装块;222、第一丝杆;223、第一电机;224、滑动座;225、限位杆;23、垂直移动模组;231、第二丝杆;232、第二电机;2. Cutting mechanism; 21. Cutter; 22. Horizontal movement module; 221. First screw rod mounting block; 222. First screw rod; 223. First motor; 224. Sliding seat; 225. Limit rod; 23. Vertical movement module; 231. Second screw rod; 232. Second motor;
3、夹持机构;31、双向丝杆;32、第二丝杆安装块;33、第三电机;34、移动台;35、抬升座;36、电动推杆;37、夹持轴;38、气涨轴;39、直线滑轨机构;391、滑轨;392、滑块;3. Clamping mechanism; 31. Bidirectional screw rod; 32. Second screw rod mounting block; 33. Third motor; 34. Moving table; 35. Lifting base; 36. Electric push rod; 37. Clamping shaft; 38 , air expansion shaft; 39. linear slide mechanism; 391. slide rail; 392. slide block;
4、电控箱;5、废膜卷材。4. Electrical control box; 5. Waste film roll.
实施方式Implementation
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model more clear, the present utility model will be further described in detail below with reference to the drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
如图1所示,本实用新型提供了一种废膜拆分装置,包括龙门架1、设置在龙门架1上的夹持机构3和切除机构2,龙门架1用于支撑夹持机构3和切除机构2,龙门架1上设有电控箱4,通过电控箱4对各个电气元件进行控制。夹持机构3用于对废膜卷材5进行夹紧,使得废膜卷材5水平设置,便于切除机构2将卷芯上的废膜进行切除。切除机构2包括切刀21、水平移动模组22和垂直移动模组23,切刀21通过水平移动模组22对幅宽方向上的废膜进行切除,切刀21通过垂直移动模组23对半径方向上的废膜进行切除。即切刀21能够上下左右移动,垂直移动模组23能够对切刀21的切割深度进行控制,减少切刀21对卷芯的损坏,利用切刀21切除废膜,废膜与卷芯的拆分效率高,切除后的薄膜直接从卷芯上掉落后进行收集,减少了工人的劳动量,提高工作效率。As shown in Figure 1, the utility model provides a waste film separation device, which includes a gantry 1, a clamping mechanism 3 and a cutting mechanism 2 arranged on the gantry 1. The gantry 1 is used to support the clamping mechanism 3 And the cutting mechanism 2, the gantry 1 is provided with an electric control box 4, through which the various electrical components are controlled. The clamping mechanism 3 is used to clamp the waste film roll 5 so that the waste film roll 5 is arranged horizontally to facilitate the cutting mechanism 2 to cut off the waste film on the roll core. The cutting mechanism 2 includes a cutter 21, a horizontal movement module 22 and a vertical movement module 23. The cutter 21 cuts off the waste film in the width direction through the horizontal movement module 22. The cutter 21 cuts off the waste film in the width direction through the vertical movement module 23. The waste film in the radial direction is removed. That is, the cutter 21 can move up, down, left, and right, and the vertical movement module 23 can control the cutting depth of the cutter 21 to reduce damage to the roll core by the cutter 21, and use the cutter 21 to cut off the waste film, and disassemble the waste film and roll core. The separation efficiency is high, and the cut film falls directly from the core and is collected, which reduces the labor of workers and improves work efficiency.
如图2、图3所示,在本实施例中,水平移动模组22包括第一丝杆安装块221、第一丝杆222、第一电机223,第一丝杆安装块221设置在龙门架1的顶部两侧,第一丝杆安装块221上设有第一螺纹孔,第一丝杆222通过第一螺纹孔与第一丝杆安装块221旋接,第一电机223与第一丝杆安装块221的一侧连接,且第一电机223的输出端与第一丝杆222的一端连接,切刀21通过滑动座224设置在第一丝杆222上。第一电机223驱动第一丝杆222转动,第一丝杆222带动滑动块沿着其长度方向运动,从而驱动切刀21在废膜的幅宽方向对废膜进行切除。此外,第一丝杆安装块221与滑动座224之间设有限位杆225,能够防止滑动座224在运动放入过程中偏移,进而使得切刀21对废膜的切除更加平稳。As shown in Figures 2 and 3, in this embodiment, the horizontal movement module 22 includes a first screw mounting block 221, a first screw 222, and a first motor 223. The first screw mounting block 221 is provided on the gantry. On both sides of the top of the frame 1, the first screw rod mounting block 221 is provided with a first threaded hole. The first screw rod 222 is screwed to the first screw rod mounting block 221 through the first threaded hole. The first motor 223 is connected to the first screw rod mounting block 221. One side of the screw mounting block 221 is connected, and the output end of the first motor 223 is connected to one end of the first screw 222 . The cutter 21 is arranged on the first screw 222 through the sliding seat 224 . The first motor 223 drives the first screw rod 222 to rotate, and the first screw rod 222 drives the sliding block to move along its length direction, thereby driving the cutter 21 to cut off the waste film in the width direction of the waste film. In addition, a limit rod 225 is provided between the first screw mounting block 221 and the sliding seat 224, which can prevent the sliding seat 224 from deflecting during the movement and insertion process, thereby making the cutter 21 more smoothly remove the waste film.
如图2、图3所示,在本实施例中,垂直移动模组23包括第二丝杆231、第二电机232,第一丝杆安装块221上设有第二螺纹孔,第二丝杆231穿过第二螺纹孔转动设置在龙门架1上,且第二丝杆231与第一丝杆222垂直设置,第二电机232设置在龙门架1上,且第二电机232的输出端与第二丝杆231连接。第二电机232驱动第二丝杆231转动,使得第二丝杆231带动第一丝杆安装块221沿着第二丝杆231的长度方向运动,从而驱动切刀21对废膜卷材5的半径方向上的废膜进行切除,能够对切刀21所切的深度进行控制,防止切刀21对卷芯造成损坏。As shown in Figures 2 and 3, in this embodiment, the vertical movement module 23 includes a second screw 231 and a second motor 232. The first screw mounting block 221 is provided with a second threaded hole. The rod 231 passes through the second threaded hole and is rotatably arranged on the gantry 1, and the second screw rod 231 is arranged perpendicularly to the first screw rod 222. The second motor 232 is arranged on the gantry 1, and the output end of the second motor 232 Connected to the second screw rod 231. The second motor 232 drives the second screw rod 231 to rotate, so that the second screw rod 231 drives the first screw rod mounting block 221 to move along the length direction of the second screw rod 231 , thereby driving the cutter 21 to cut the waste film roll 5 Cutting off the waste film in the radial direction can control the cutting depth of the cutter 21 and prevent the cutter 21 from causing damage to the winding core.
如图2、图3所示,在本实施例中,夹持机构3包括双向丝杆31、一对第二丝杆安装块32、第三电机33、一对移动台34、一对抬升座35、一对电动推杆36,一对第二丝杆安装块32分别设置在龙门架1的顶部两侧,双向丝杆31通过第二丝杆安装块32转动设置在龙门架1上,移动台34设置在双向丝杆31上,第三电机33设置在龙门架1上,且第三电机33设置在其中一个第二丝杆安装块32的外侧,第三电机33的输出端与双向丝杆31的一端连接。电动推杆36的顶部与移动台34连接,电动推杆36的底部与抬升座35的顶部连接,即抬升座35通过电动推杆36设置在移动台34的下方,且其中一个抬升座35的一侧设有夹持轴37,另一个抬升座35的一侧设有气涨轴38。第三电机33驱动双向丝杆31转动,使得一对移动台34在双向丝杆31上相互远离或靠近,然后通过夹持轴37和气涨轴38套在废膜卷材5的卷芯上,将废膜卷材5进行夹紧,接着通过电动推杆36控制抬升座35上升和下降的高度,使得废膜卷材5被抬升,最后通过切除机构2对废膜卷材5上的废膜进行切除。As shown in Figures 2 and 3, in this embodiment, the clamping mechanism 3 includes a two-way screw 31, a pair of second screw mounting blocks 32, a third motor 33, a pair of moving stages 34, and a pair of lifting seats. 35. A pair of electric push rods 36 and a pair of second screw rod mounting blocks 32 are respectively installed on both sides of the top of the gantry frame 1. The two-way screw rod 31 is rotated and installed on the gantry frame 1 through the second screw rod installation block 32 and moves. The stage 34 is arranged on the two-way screw rod 31, the third motor 33 is arranged on the gantry 1, and the third motor 33 is arranged on the outside of one of the second screw rod mounting blocks 32. The output end of the third motor 33 is connected to the two-way screw rod. One end of rod 31 is connected. The top of the electric push rod 36 is connected to the moving platform 34, and the bottom of the electric push rod 36 is connected to the top of the lifting base 35. That is, the lifting base 35 is set below the moving platform 34 through the electric push rod 36, and one of the lifting bases 35 is A clamping shaft 37 is provided on one side, and an air expansion shaft 38 is provided on one side of the other lifting base 35 . The third motor 33 drives the two-way screw mandrel 31 to rotate, so that a pair of moving stages 34 moves away from or approaches each other on the two-way screw mandrel 31, and then is sleeved on the core of the waste film roll 5 through the clamping shaft 37 and the air expansion shaft 38. The waste film roll 5 is clamped, and then the electric push rod 36 is used to control the rising and falling height of the lifting seat 35 so that the waste film roll 5 is lifted, and finally the waste film on the waste film roll 5 is removed by the cutting mechanism 2 Perform excision.
在本实施例中,可以根据废膜卷材5的幅宽大小而调节一对移动台34之间的距离,满足不同幅宽的废膜卷材5,提高了适用性。此外,通过电动推杆36控制抬升座35上升和下降的高度,从而调节废膜卷材5被提升的高度,使得废膜卷材5被抬升,有助于切除机构2对废膜进行切割,同时便于在切割废膜的过程中清理废膜,提高工作效率。另外,其中一个抬升座35的一侧设有夹持轴37,且夹持轴37的一端呈圆台设置,即夹持轴37的一端的直径由小到大,另一个抬升座35的一侧设有气涨轴38,通过夹持轴37和气涨轴38对废膜卷材5进行夹紧,能够满足不同内径的卷芯,提高适用性。In this embodiment, the distance between a pair of moving platforms 34 can be adjusted according to the width of the waste film roll 5 to satisfy waste film rolls 5 of different widths, thereby improving applicability. In addition, the electric push rod 36 is used to control the rising and falling height of the lifting seat 35, thereby adjusting the lifting height of the waste film roll 5, so that the waste film roll 5 is lifted, which helps the cutting mechanism 2 to cut the waste film. At the same time, it is convenient to clean the waste film during the cutting process and improve work efficiency. In addition, a clamping shaft 37 is provided on one side of one of the lifting bases 35, and one end of the clamping shaft 37 is arranged in a truncated cone, that is, the diameter of one end of the clamping shaft 37 is from small to large, and one side of the other lifting base 35 is An air expansion shaft 38 is provided, and the waste film roll 5 is clamped through the clamping shaft 37 and the air expansion shaft 38, which can satisfy roll cores with different inner diameters and improve applicability.
如图3所示,在本实施例中,移动台34和龙门架1之间设有直线滑轨391机构39,直线滑轨391机构39包括滑轨391和滑块392,滑轨391设置在龙门架1的顶部,滑块392设置在电动推杆36的顶部两侧,滑轨391与滑块392滑动连接,便于调节一对移动台34之间的间距,使得移动台34的移动更加平稳。As shown in Figure 3, in this embodiment, a linear slide rail 391 mechanism 39 is provided between the moving platform 34 and the gantry 1. The linear slide rail 391 mechanism 39 includes a slide rail 391 and a slide block 392. The slide rail 391 is provided on On the top of the gantry 1, the slide blocks 392 are arranged on both sides of the top of the electric push rod 36. The slide rails 391 are slidingly connected to the slide blocks 392 to facilitate adjustment of the spacing between a pair of mobile platforms 34, making the movement of the mobile platforms 34 more stable. .
本实用新型在使用时,首先根据废膜卷材5的幅宽调节一对移动台34之间的距离,同时根据卷芯的内径调节气涨轴38的直径大小,然后将废膜卷材5固定在气涨轴38和夹持轴37之间,使得废膜卷材5夹紧在夹持机构3上,然后电动推杆36将薄膜废卷抬升,切除机构2对废膜卷材5进行切除,直到废膜卷材5上的废膜被切除完,取下卷芯,换上另一卷废膜卷材5,以此循环。When the utility model is in use, first adjust the distance between a pair of moving stages 34 according to the width of the waste film roll 5, and at the same time adjust the diameter of the air expansion shaft 38 according to the inner diameter of the roll core, and then move the waste film roll 5 It is fixed between the air expansion shaft 38 and the clamping shaft 37, so that the waste film roll 5 is clamped on the clamping mechanism 3, and then the electric push rod 36 lifts the waste film roll, and the cutting mechanism 2 cuts the waste film roll 5. Cut off until the waste film on the waste film roll 5 is completely cut off, remove the roll core, and replace it with another roll of waste film roll 5, and the cycle continues.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.
上面结合附图对本实用新型专利进行了示例性的描述,显然本实用新型专利的实现并不受上述方式的限制,只要采用了本实用新型专利的方法构思和技术方案进行的各种改进,或未经改进将本实用新型专利的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围内。The utility model patent has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the implementation of the utility model patent is not limited by the above methods, as long as various improvements of the method concept and technical solution of the utility model patent are adopted, or If the concepts and technical solutions of the utility model patent are directly applied to other situations without improvement, they will all fall within the protection scope of the utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320981722.4U CN219899598U (en) | 2023-04-26 | 2023-04-26 | A waste film separation device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320981722.4U CN219899598U (en) | 2023-04-26 | 2023-04-26 | A waste film separation device |
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| CN219899598U true CN219899598U (en) | 2023-10-27 |
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| CN202320981722.4U Active CN219899598U (en) | 2023-04-26 | 2023-04-26 | A waste film separation device |
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Denomination of utility model: A waste film splitting device Granted publication date: 20231027 Pledgee: Chongqing Yunan Asset Management Co.,Ltd. Pledgor: Chongqing Jinmei New Material Technology Co.,Ltd. Registration number: Y2025980009666 |