CN219898160U - Reaction equipment for humic acid chelated fertilizer - Google Patents

Reaction equipment for humic acid chelated fertilizer Download PDF

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Publication number
CN219898160U
CN219898160U CN202321382183.9U CN202321382183U CN219898160U CN 219898160 U CN219898160 U CN 219898160U CN 202321382183 U CN202321382183 U CN 202321382183U CN 219898160 U CN219898160 U CN 219898160U
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China
Prior art keywords
barrel body
humic acid
stirring
acid chelated
reaction
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CN202321382183.9U
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辛寒晓
赵升远
孙国科
孙中涛
王泽利
陈君君
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Shandong Zoeticland Biological Technology Co ltd
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Shandong Zoeticland Biological Technology Co ltd
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Abstract

The utility model provides a reaction device of a humic acid chelated fertilizer, belonging to the field of humic acid chelated fertilizer production equipment. The reaction equipment of the humic acid chelated fertilizer comprises: the device comprises a base, a barrel body, a raw material processing cavity, a heating mechanism, a driving mechanism, a stirring mechanism, a discharging mechanism, a vacuum mechanism, an automatic control mechanism and a storage tank. The reaction equipment of the humic acid chelated fertilizer meets the reaction requirement between raw materials, reduces heat loss, improves heating efficiency and mixing effect, can obtain products with good and stable quality, and can improve production efficiency and production safety.

Description

Reaction equipment for humic acid chelated fertilizer
Technical Field
The utility model belongs to the field of humic acid chelated fertilizer production equipment, and particularly relates to reaction equipment of a humic acid chelated fertilizer.
Background
Humic acid is a natural organic weak acid widely existing in nature, and can be extracted by taking peat, lignite and weathered coal as main raw materials. Such products are useful in many applications, including agriculture, industry, and medicine. Especially, the humic acid fertilizer applied to agriculture has the characteristics of both organic fertilizer and inorganic fertilizer, and has two functions of quick acting and slow acting and six functions: improving soil; the fertilizer is synergistic to nitrogenous fertilizer, phosphate fertilizer, potash fertilizer and trace fertilizer; has stimulation to crop production; increasing yield; improving the quality of agricultural products; enhancing the stress resistance of crops. And more, the agricultural is continuous, and the soil fertility is continuously maintained.
Patent CN215842936U discloses a microelement fertilizer reaction unit in humic acid, including support and fertilizer reaction unit main part, the inside welded fastening of support has first motor, one side of first motor is located fertilizer reaction unit main part's tip fixed mounting has the feed inlet, fertilizer reaction unit main part's lower surface bottom fixed mounting has the unloading pipe, fertilizer reaction unit main part's surface sealing installation has outer mounting shell, outer mounting shell with fertilizer reaction unit main part's junction is formed with the spread groove, fertilizer reaction unit main part's tip passes through bolt fixed mounting protective housing; the junction design spread groove in outer installation shell and fertilizer reaction unit main part to and the tip design flabellum at the third motor, when there is the difference in temperature to appear the drop in processing inside and outside, can drive the flabellum rotation with the third motor circular telegram, see through the protective housing through the flabellum rotation to the inside of spread groove is bloied to the outside through the export is exhausted, is convenient for to the drop drying.
Patent CN218609358U discloses a reaction unit of humic acid chelate fertilizer, including staving, ejection of compact box and heating pipe, the staving is inside to be installed a dwang through the bearing, a dwang outside welding has the stirring leaf, the staving is inside to be fixed with the toper bottom plate through the bolt, vibrating motor is installed through the mounting bracket to the toper bottom plate inside, the toper bottom plate top is through the bolt fastening heating pipe, the heating pipe is inside to be fixed with the electric heater strip through the bolt, staving one side is fixed with ejection of compact box through the bolt, no. two dwang is installed through the bearing to ejection of compact box inside, no. two dwang outsides are through the bolt fastening dialling the flitch, no. two motors are installed through the mounting bracket to ejection of compact box one end, no. one motor is installed through the mounting bracket to staving one end.
However, the above reaction apparatus still has some problems: the heating efficiency is low, and the heat loss is serious; (2) The discharging is inconvenient, and the reacted materials are inconvenient to take out by personnel; (3) The inside of the equipment has no better stirring structure, so that the material body in the reaction equipment is insufficient in reaction in the reaction process, and the effect of the humic acid chelated fertilizer cannot be fully exerted; (4) The automation degree of the equipment is not high, and certain potential safety hazards exist.
Disclosure of Invention
The utility model provides the reaction equipment for the humic acid chelated fertilizer, which meets the reaction requirement between raw materials, reduces heat loss, improves heating efficiency and mixing effect, can obtain products with good and stable quality, and can improve production efficiency and production safety.
In order to solve the above problems, the present utility model provides a reaction apparatus for a humic acid chelated fertilizer, comprising: the device comprises a base, a barrel body, a heating mechanism, a driving mechanism, a stirring mechanism, a discharging mechanism, a vacuum mechanism and an automatic control mechanism;
the barrel body comprises an inner wall, an outer wall, two or more feeding ports and a raw material treatment cavity;
the heating mechanism comprises an electric heating sleeve arranged on the surface of the inner wall of the barrel body, and the electric heating sleeve consists of a plurality of electric heating elements;
the driving mechanism comprises a rotating motor, a speed reducing motor and a screw rod, wherein the rotating motor and the speed reducing motor are arranged at the top of the barrel body, and the screw rod is configured to extend into the raw material processing cavity along the raw material advancing direction;
the stirring mechanism is arranged in the barrel body and comprises a first stirring member and a second stirring member, the first stirring member comprises a first stirring shaft and a plurality of stirring blades, and the second stirring member comprises a second stirring shaft and a plurality of stirring blades;
the discharging mechanism comprises a blanking plate, a scraper, a discharging hole, a motor, a spiral feeder and a storage tank, wherein the blanking plate is arranged at the lower part of the raw material processing cavity, the scraper is arranged on the surface of the blanking plate, the discharging hole is arranged at the bottom of the barrel body, one end of the spiral feeder is connected with the discharging hole, the other end of the spiral feeder is connected with the motor, and the storage tank is arranged adjacent to the base;
the vacuum mechanism is arranged on one side of the outer wall of the barrel body and is communicated with the raw material treatment cavity, and comprises a vacuum pump and a vacuum pipeline;
the automatic control mechanism is arranged on one side of the outer wall of the barrel body.
Optionally, the base is disposed below the tub body and is used for supporting the tub body.
Optionally, the outer wall of the barrel body is cylindrical, and the inner wall of the barrel body are made of 316L stainless steel or polyethylene materials.
Optionally, a sealing cover is arranged at the top of the barrel body, and the raw material treatment cavity is a cylindrical cavity arranged up and down.
Optionally, an insulating layer is further arranged on the outer side of the electric heating sleeve, and the insulating layer is made of glass wool materials or mineral wool materials.
Optionally, the rotating motor is configured to provide a direction-changeable rotating power to the screw, and the speed reducing motor is configured to control a rotational speed of the screw.
Optionally, the first stirring shaft and the second stirring shaft are connected with the screw rod through a coupling.
Optionally, a reinforcing beam and a ring beam are further arranged below the blanking plate and used for reinforcing the supporting strength of the blanking plate.
Optionally, the discharge port is further provided with a control valve for controlling fertilizer to enter the spiral conveyor.
Optionally, the automatic control mechanism comprises a temperature controller, a speed controller and a pH controller, and automatically monitors the temperature, the stirring speed and the pH in the barrel body.
Due to the adoption of the technical scheme, the beneficial effects of the utility model comprise at least one of the following contents:
1. according to the humic acid chelated fertilizer reaction device, the electric heating sleeve and the heat preservation layer are arranged, so that heat loss of the reaction device can be reduced, heating efficiency is improved, and instantaneous complex reaction and composite reaction in raw materials are promoted.
2. According to the reaction equipment for the humic acid chelated fertilizer, provided by the utility model, the raw materials can be fully stirred by arranging the first stirring component and the second stirring component, so that the mixing effect between the raw materials is improved, and the reaction effect is enhanced.
3. According to the humic acid chelated fertilizer reaction equipment, the scraper, the spiral feeder and the storage tank are arranged, so that the discharging speed can be increased, the waste can be reduced, and convenience is brought to the taking of workers.
4. According to the reaction equipment for the humic acid chelated fertilizer, provided by the utility model, the vacuum mechanism is arranged, so that the reaction between raw materials is carried out under the anaerobic condition, and the hydrogenation reaction and the product degassing are facilitated.
5. The reaction equipment of the humic acid chelated fertilizer provided by the utility model can realize the precise control of parameters such as heating temperature, stirring speed, pH value and the like by arranging the automatic control mechanism, meet the chelation reaction requirement, obtain a product with good and stable quality, and improve the production efficiency and the production safety.
Drawings
FIG. 1 is a schematic cross-sectional view of a reaction apparatus for a humic acid chelate fertilizer according to the embodiment of the utility model.
The reference numerals are explained as follows:
10-a base;
21-outer wall, 22-sealing cover, 23-first feed inlet, 24-second feed inlet and 25-raw material treatment cavity;
31-an electric heating sleeve;
41-rotating motor, 42-reducing motor, 43-screw rod and 44-coupling;
51-a first stirring shaft, 52-stirring blades and 53-a second stirring shaft;
61-blanking plates, 62-scrapers, 63-reinforcing beams, 64-ring beams, 65-discharge ports, 66-control valves, 67-screw conveyors, 68-motors and 69-storage tanks;
71-vacuum pump, 72-vacuum pipeline;
80 automatic control mechanism.
Detailed Description
In order to more clearly illustrate the general inventive concept, a detailed description is given below by way of example with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced in other ways than those described herein, and therefore the scope of the present utility model is not limited to the specific embodiments disclosed below.
In addition, in the description of the present utility model, it should be understood that the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the device can be mechanically connected, electrically connected and communicated; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Referring to fig. 1, an embodiment of the present utility model discloses a reaction apparatus for a humic acid chelate fertilizer, comprising: base 10, staving, heating mechanism, actuating mechanism, rabbling mechanism, discharge mechanism, vacuum mechanism, automatic control mechanism 80.
The base 10 is arranged below the barrel body and is used for supporting the barrel body. Specifically, the base may have a cylindrical shape.
The tub includes an inner wall (not shown), an outer wall 21, a first feed port 22, a second feed port 23, and a raw material processing chamber 24.
Specifically, the outer wall 21 of the barrel body is cylindrical, and the inner wall 21 and the inner wall of the barrel body are made of stainless steel or polyethylene, however, the utility model is not limited thereto, and other corrosion-resistant and acid-resistant materials may be used. The first feed inlet 22 and the second feed inlet 23 are disposed at the top of the tub body, and may be disposed side by side or may be disposed symmetrically. Different raw materials can enter the barrel body at the same feeding port, and also can enter the barrel body at different feeding ports. Meanwhile, a sealing cover 22 is arranged at the top of the barrel body and is used for isolating air and preventing impurities in the air from entering the barrel body. The raw material processing chamber 25 may be a cylindrical chamber, for example, a cylindrical chamber arranged vertically.
The heating mechanism comprises an electric heating sleeve 31, and the electric heating sleeve 31 is composed of a plurality of electric heating elements.
Specifically, the electric heating sleeve is arranged on the surface of the inner wall of the barrel body and is used for heating raw materials in the stirring process. An insulating layer (not shown) is further provided on the outside of the electric heating jacket 31 for reducing heat loss from the reactor. The insulating layer is made of glass wool material or mineral wool material, however, the present utility model is not limited thereto. By arranging the electric heating sleeve and the heat preservation layer, the heat loss of the reaction equipment can be reduced, the heating efficiency is improved, and the instantaneous complex reaction and the composite reaction in the raw materials are promoted.
The driving mechanism includes a rotary motor 41 provided at the top of the tub, a reduction motor 42, and a screw 43 disposed to extend into the raw material processing chamber 25 in the raw material traveling direction.
Specifically, the rotary motor 41 and the gear motor 42 are disposed at the top of the outer wall of the tub, and are directly connected to the upper end of the screw 43. The lead screw 43 may be configured to extend into the feedstock processing chamber 25 in a direction opposite (e.g., top-down) the direction of feedstock travel. The rotary motor 41 is configured to be able to supply a direction-changeable rotary power to the screw 43, and the reduction motor 42 is configured to be able to control the rotational speed of the screw 43. For example, the rotary motor 41 may be provided to drive the screw 43 to move in a clockwise or counterclockwise direction, and the speed reduction motor 42 may be provided to control the rotational speed of the screw 43, and when the rotational speed of the screw 43 is fast, the speed reduction motor 42 is activated to slow down the rotational speed of the screw 43.
The stirring mechanism is arranged in the barrel body and comprises a first stirring member and a second stirring member.
Specifically, the first stirring member and the second stirring member are arranged in the vertical direction, and the second stirring member is disposed below the first stirring member. The first stirring member comprises a first stirring shaft 51 and a number of stirring vanes 52. The stirring blades 52 connected to the upper and lower surfaces of the first stirring shaft are different in direction, and the stirring blades 52 are connected to the first stirring shaft 51 by welding. The first stirring shaft 51 is connected to the screw 43 via a coupling 44. Raw materials enter the barrel, and the first stirring shaft 51 moves clockwise or anticlockwise under the drive of the screw rod 43, so that stirring blades 52 on the first stirring shaft 51 are driven to stir the raw materials.
The second stirring member comprises a second stirring shaft 53 and a number of stirring vanes 52. The stirring blades 52 connected to the upper and lower surfaces of the second stirring shaft are different in direction, and the stirring blades 52 are connected to the second stirring shaft 53 in a welding manner. The second stirring shaft 53 is connected to the screw 43 via a coupling 44. The raw materials enter the second stirring member after being stirred by the first stirring member, and the second stirring shaft 53 is driven by the screw rod 43 to move clockwise or anticlockwise, so that the stirring blades 52 on the second stirring shaft 53 are driven to stir the raw materials.
Through setting up first stirring component and second stirring component, can make the raw materials carry out intensive mixing, improve the mixed action between the raw materials, reinforcing reaction effect.
The discharging mechanism comprises a blanking plate 61, a scraper 62, a reinforcing beam 63, a ring beam 64, a discharging hole 65, a control valve 66, a screw conveyer 67, a motor 68 and a storage tank 69.
Specifically, the two blanking plates 61 are disposed at the lower portion of the raw material processing chamber 25 and are disposed obliquely and symmetrically at an angle to the horizontal direction. The lower part of the blanking plate 61 is further provided with a reinforcing beam 63 for reinforcing the supporting strength of the blanking plate 61. The lower part of the reinforcement beam 63 is provided with 4 ring beams 64 for further supporting the reinforcement beam 63 and ensuring the stability of the blanking plate 61. The scraper 62 is arranged on the surface of the blanking plate 61 and is used for arranging a fertilizer discharge hole 65 at the bottom of the barrel body, one end of a spiral conveyer 67 is connected with the discharge hole 65, the other end of the spiral conveyer 67 is connected with a motor 68, and one part of the spiral conveyer is arranged in the barrel body and one part of the spiral conveyer is arranged in the storage tank. The discharge port 65 is also provided with a control valve 66 for controlling the passage of fertilizer into the screw conveyor 67, and a storage tank 69 is provided adjacent to the base 10. Through setting up scraper and spiral conveyer and storage pond, can improve ejection of compact speed, reduce extravagant, get the material for the staff and offer convenience.
The specific discharging process comprises the following steps: the fertilizer after the completion of the stirring and heating reaction falls on the blanking plate 61, the control valve 66 is opened, the fertilizer enters the spiral conveyer 67 from the discharge hole 65, and is conveyed into the storage tank 69 through the spiral conveyer 67, and in the process, the scraper 62 starts to work to intensively scrape the fertilizer in the direction of the discharge hole 65.
The vacuum mechanism is provided on the outer wall 21 side of the tub body, and communicates with the raw material processing chamber 25, and includes a vacuum pump 71 and a vacuum pipe 72.
Specifically, the vacuum pump 71 is activated to evacuate the air from the feedstock processing chamber 25, allowing the reaction to proceed under anaerobic conditions, facilitating the hydrogenation reaction and product degassing.
The automatic control mechanism 80 is provided on the tub outer wall 21 side.
Specifically, the automatic control mechanism 80 includes a temperature controller (not shown), a speed controller (not shown), and a pH controller (not shown), and automatically monitors the temperature, stirring speed, and pH in the tub. For example, a predetermined temperature range is set, and when the temperature in the tub is lower than or higher than a set value, the temperature controller automatically adjusts the temperature of the electric heating jacket so that the temperature in the tub returns to the predetermined temperature range. When the stirring speed is lower than or higher than a set value, the speed controller automatically controls the rotating motor or the reducing motor to return the stirring speed to the preset stirring speed.
By arranging the automatic control mechanism, the precise control of parameters such as heating temperature, stirring speed, pH value and the like can be realized, the chelation reaction requirement is met, a product with good and stable quality is obtained, and the production efficiency and the production safety can be improved.
The foregoing is merely exemplary of the present utility model and is not intended to limit the present utility model. Various modifications and variations of the present utility model will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are to be included in the scope of the claims of the present utility model.

Claims (10)

1. A reaction apparatus for a humic acid chelated fertilizer, comprising: the device comprises a base, a barrel body, a heating mechanism, a driving mechanism, a stirring mechanism, a discharging mechanism, a vacuum mechanism and an automatic control mechanism;
the barrel body comprises an inner wall, an outer wall, two or more feeding ports and a raw material treatment cavity;
the heating mechanism comprises an electric heating sleeve arranged on the surface of the inner wall of the barrel body, and the electric heating sleeve consists of a plurality of electric heating elements;
the driving mechanism comprises a rotating motor, a speed reducing motor and a screw rod, wherein the rotating motor and the speed reducing motor are arranged at the top of the barrel body, and the screw rod is configured to extend into the raw material processing cavity along the raw material advancing direction;
the stirring mechanism is arranged in the barrel body and comprises a first stirring member and a second stirring member, the first stirring member comprises a first stirring shaft and a plurality of stirring blades, and the second stirring member comprises a second stirring shaft and a plurality of stirring blades;
the discharging mechanism comprises a blanking plate, a scraper, a discharging hole, a motor, a spiral conveyer and a storage tank, wherein the blanking plate is arranged at the lower part of the raw material treatment cavity, the scraper is arranged on the surface of the blanking plate, the discharging hole is formed in the bottom of the barrel body, one end of the spiral conveyer is connected with the discharging hole, the other end of the spiral conveyer is connected with the motor, and the storage tank is arranged adjacent to the base;
the vacuum mechanism is arranged on one side of the outer wall of the barrel body and is communicated with the raw material treatment cavity, and comprises a vacuum pump and a vacuum pipeline;
the automatic control mechanism is arranged on one side of the outer wall of the barrel body.
2. The reaction equipment for the humic acid chelated fertilizer according to claim 1, wherein the base is arranged below the barrel body and is used for supporting the barrel body.
3. The reaction equipment for the humic acid chelated fertilizer according to claim 1, wherein the outer wall of the barrel body is cylindrical, and the inner wall of the barrel body are made of stainless steel or polyethylene materials.
4. The reaction equipment for the humic acid chelated fertilizer according to claim 3, wherein the top of the barrel body is further provided with a sealing cover, and the raw material treatment cavity is a cylindrical cavity arranged up and down.
5. The humic acid chelated fertilizer reaction device according to claim 1, wherein an insulating layer is further arranged on the outer side of the electric heating sleeve, and the insulating layer is made of glass cotton material or mineral cotton material.
6. The reaction apparatus for a humic acid chelate fertilizer according to claim 1 wherein the rotating motor is configured to supply a rotating power of which the direction is changeable to the screw, and the speed reducing motor is configured to control the rotational speed of the screw.
7. The reaction equipment for the humic acid chelated fertilizer according to claim 1, wherein the first stirring shaft and the second stirring shaft are respectively connected with the screw rod through a coupling.
8. The reaction equipment for the humic acid chelated fertilizer according to claim 1, wherein a reinforcing beam and a ring beam are further arranged below the blanking plate and used for reinforcing the supporting strength of the blanking plate.
9. The humic acid chelated fertilizer reaction device according to claim 1, wherein the discharge hole is further provided with a control valve for controlling the fertilizer to enter the screw conveyor.
10. The reaction equipment for the humic acid chelated fertilizer according to claim 1, wherein the automatic control mechanism comprises a temperature controller, a speed controller and a pH controller, and is used for automatically monitoring the temperature, the stirring speed and the pH in the barrel body.
CN202321382183.9U 2023-05-31 2023-05-31 Reaction equipment for humic acid chelated fertilizer Active CN219898160U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321382183.9U CN219898160U (en) 2023-05-31 2023-05-31 Reaction equipment for humic acid chelated fertilizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321382183.9U CN219898160U (en) 2023-05-31 2023-05-31 Reaction equipment for humic acid chelated fertilizer

Publications (1)

Publication Number Publication Date
CN219898160U true CN219898160U (en) 2023-10-27

Family

ID=88424459

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321382183.9U Active CN219898160U (en) 2023-05-31 2023-05-31 Reaction equipment for humic acid chelated fertilizer

Country Status (1)

Country Link
CN (1) CN219898160U (en)

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