CN219897326U - Solution impurity removal treatment device - Google Patents
Solution impurity removal treatment device Download PDFInfo
- Publication number
- CN219897326U CN219897326U CN202321042791.5U CN202321042791U CN219897326U CN 219897326 U CN219897326 U CN 219897326U CN 202321042791 U CN202321042791 U CN 202321042791U CN 219897326 U CN219897326 U CN 219897326U
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- China
- Prior art keywords
- transverse plate
- translation seat
- scraper
- nozzle
- lower transverse
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- 239000012535 impurity Substances 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000010926 purge Methods 0.000 claims abstract description 18
- 239000000706 filtrate Substances 0.000 claims abstract description 12
- 238000007664 blowing Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 241000405070 Percophidae Species 0.000 claims description 3
- 102000004169 proteins and genes Human genes 0.000 abstract description 15
- 108090000623 proteins and genes Proteins 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 6
- 239000008103 glucose Substances 0.000 description 5
- 238000005457 optimization Methods 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 2
- 235000012907 honey Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000009229 glucose formation Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
Landscapes
- Centrifugal Separators (AREA)
Abstract
The utility model provides a solution impurity removal treatment device, which comprises: the device comprises a blowing mechanism, a rotary drum, a scraper, a conveyor and a filtrate tank; the blowing mechanism is arranged on the right side of the rotary drum, and is arranged above the scraper; the scraper is arranged above the conveyor; the conveyor is arranged at the top of the filtrate tank; the purging mechanism comprises a vertical plate, a motor, an upper transverse plate, a screw rod, a lower transverse plate, a guide rod, a translation seat, a nozzle, a tray and a drag chain; the two vertical plates are symmetrically arranged in front and back, and the lower ends of the two vertical plates are respectively fixed on the front end and the rear end of the liquid filtering tank through bolts; the motor is fixed on the right side of the upper end of the vertical plate on the front side through a bolt; through the improvement of the structure, the utility model has the advantages of purging function, better purging effect, convenience for cleaning the scraper and convenience for proteins to fall into the conveyor, thereby effectively solving the problems and defects in the prior device.
Description
Technical Field
The utility model relates to the technical field of chemical production, in particular to a solution impurity removal treatment device.
Background
Glucose is a well-known monosaccharide, also known as dextrose or blood glucose, which is present in free form in plant juices, especially in fruit and honey. However, large-scale production of glucose is not carried out from fruits and honey containing much glucose, because it is too costly to do so. Glucose is produced in industrial processes from starch contained in corn and potatoes.
In the glucose production process, the saccharified feed liquid contains a large amount of flocculated proteins, so that the proteins are removed to the maximum extent, and the only purpose of drum deslagging is achieved by providing favorable conditions for purification and purification in the subsequent working section.
The drum deslagging is generally realized by using a precoating type vacuum drum filter, and the saccharifying liquid passes through the precoating layer and the filter cloth layer in a vacuum suction filtration mode by utilizing the negative pressure effect generated by vacuum, so that clarified filtrate is obtained. The macromolecular protein and other impurities are blocked on the surface of the precoat, and a layer of precoat of protein slag is adsorbed along with the circumferential operation of the rotary drum, and is scraped and removed by a scraper in the tangential direction under the action of a special scraper, so that the surface of the precoat contacted with saccharification liquid is always on a new filtering-assisting layer; and (3) filtering the clear filtrate, performing heat exchange sterilization, and sending the clear filtrate into a primary decoloring tank after the process requirement is met.
Since the proteins scraped off by the doctor blade have some tackiness and most of the doctor blades do not have a cleaning function, the proteins easily adhere to the doctor blade and are not easily dropped onto the conveyor below the doctor blade.
In view of the above, the present utility model has been made in view of the above problems, and an object of the present utility model is to provide a solution impurity removal treatment device that solves the problems and improves the practical value.
Disclosure of Invention
The utility model aims to provide a solution impurity removal treatment device which solves the problems and the shortcomings in the prior art.
In order to achieve the above purpose, the present utility model is achieved by the following specific technical means:
a solution impurity removal processing device comprising: the device comprises a blowing mechanism, a rotary drum, a scraper, a conveyor and a filtrate tank; the blowing mechanism is arranged on the right side of the rotary drum, and is arranged above the scraper; the scraper is arranged above the conveyor; the conveyor is arranged at the top of the filtrate tank; the purging mechanism comprises a vertical plate, a motor, an upper transverse plate, a screw rod, a lower transverse plate, a guide rod, a translation seat, a nozzle, a tray and a drag chain; the two vertical plates are symmetrically arranged in front and back, and the lower ends of the two vertical plates are respectively fixed on the front end and the rear end of the liquid filtering tank through bolts; the motor is fixed on the right side of the upper end of the vertical plate on the front side through a bolt; an upper transverse plate is welded on the left sides of the upper ends of the two vertical plates respectively, and the two upper transverse plates are in front-back symmetry; the left ends of the two upper transverse plates are connected through a lead screw, and the lead screw is rotationally connected with the upper transverse plates through bearings; the left sides of the upper ends of the two vertical plates are respectively welded with a lower transverse plate, and the two lower transverse plates are in front-back symmetry; the left ends of the two lower transverse plates are connected through a guide rod, and the lower transverse plates are welded and fixed with the guide rod; a translation seat is arranged between the two lower transverse plates; the lower transverse plate and the screw rod penetrate through the translation seat front and back; the translation seat is in threaded fit with the screw rod, and is in sliding fit with the lower transverse plate; a nozzle vertically penetrates through the left side of the translation seat, and the nozzle is fixedly connected with the translation seat through a bolt; the outlet of the nozzle faces the right end face of the scraper; a tray is arranged above the translation seat obliquely; the front end of the tray is fixed at the top end of the upper transverse plate at the front side through a bolt, and the rear end of the tray is fixed at the top end of the upper transverse plate at the rear side through a bolt; a drag chain is arranged at the top end of the tray.
As a further optimization of the technical scheme, the output shaft of the motor is connected with the front end of the screw rod in a synchronous belt transmission mode.
As the further optimization of this technical scheme, go up diaphragm and lower diaphragm and all be the rectangle form, and go up the diaphragm and establish the top at lower diaphragm.
As a further optimization of the technical scheme, the translation seat is rectangular.
As a further optimization of the technical scheme, the nozzle is a universal duckbill nozzle.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. according to the utility model, the sweeping mechanism is arranged, so that the surface of the scraper is conveniently swept by the sweeping mechanism, protein adhered to the surface of the scraper is conveniently blown off, and the protein is conveniently dropped into the conveyor.
2. According to the utility model, through arranging the motor, the screw rod, the guide rod and the translation seat, the translation type purging of the nozzle is conveniently realized, and the purging effect is improved.
3. Through the improvement of the structure, the utility model has the advantages of purging function, better purging effect, convenience for cleaning the scraper and convenience for proteins to fall into the conveyor, thereby effectively solving the problems and defects in the prior device.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic elevational view of the purge mechanism of the present utility model;
FIG. 3 is a schematic side view of the purge mechanism of the present utility model;
FIG. 4 is a schematic top view of the purge mechanism of the present utility model;
in the figure: the device comprises a blowing mechanism 1, a rotary drum 2, a scraper 3, a conveyor 4, a filtrate tank 5, a vertical plate 6, a motor 7, an upper transverse plate 8, a lead screw 9, a lower transverse plate 10, a guide rod 11, a translation seat 12, a nozzle 13, a tray 14 and a drag chain 15.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model.
Meanwhile, in the description of the present utility model, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 4, the specific technical embodiment of the present utility model is as follows:
a solution impurity removal processing device comprising: the device comprises a blowing mechanism 1, a rotary drum 2, a scraper 3, a conveyor 4 and a filtrate tank 5; the blowing mechanism 1 is arranged on the right side of the rotary drum 2, and the blowing mechanism 1 is arranged above the scraper 3; the scraper 3 is arranged above the conveyor 4; the conveyor 4 is arranged at the top of the filtrate tank 5; the purging mechanism 1 comprises a vertical plate 6, a motor 7, an upper transverse plate 8, a lead screw 9, a lower transverse plate 10, a guide rod 11, a translation seat 12, a nozzle 13, a tray 14 and a drag chain 15; the vertical plates 6 are provided with two vertical plates which are symmetrical in front and back, and the lower ends of the two vertical plates 6 are respectively fixed on the front end and the back end of the liquid filtering groove 5 through bolts; the right side of the upper end of the front vertical plate 6 is fixed with a motor 7 through a bolt; an upper transverse plate 8 is welded on the left side of the upper ends of the two vertical plates 6 respectively, and the two upper transverse plates 8 are in front-back symmetry; the left ends of the two upper transverse plates 8 are connected through a lead screw 9, and the lead screw 9 is rotationally connected with the upper transverse plates 8 through bearings; the left sides of the upper ends of the two vertical plates 6 are respectively welded with a lower transverse plate 10, and the two lower transverse plates 10 are in front-back symmetry; the left ends of the two lower transverse plates 10 are connected through a guide rod 11, and the lower transverse plates 10 are welded and fixed with the guide rod 11; a translation seat 12 is arranged between the two lower transverse plates 10; the lower transverse plate 10 and the screw rod 9 penetrate through the translation seat 12 back and forth; the translation seat 12 is in threaded fit with the screw rod 9, and the translation seat 12 is in sliding fit with the lower transverse plate 10; a nozzle 13 vertically penetrates through the left side of the translation seat 12, and the nozzle 13 is fixedly connected with the translation seat 12 through a bolt; the outlet of the nozzle 13 faces the right end face of the scraper 3; a tray 14 is arranged obliquely above the translation seat 12; the front end of the tray 14 is fixed to the top end of the front side upper cross plate 8 by a bolt, and the rear end of the tray 14 is fixed to the top end of the rear side upper cross plate 8 by a bolt; a drag chain 15 is placed on top of the pallet 14.
Specifically, referring to fig. 1, an output shaft of a motor 7 is connected with a front end of a lead screw 9 in a synchronous belt transmission manner, a synchronous pulley is respectively embedded in the front ends of the output shaft of the motor 7 and the lead screw 9, the two synchronous pulleys are connected through a synchronous belt, when the motor 7 is electrified and works, the output shaft drives the lead screw 9 to rotate in the synchronous belt transmission manner, and because the lead screw 9 is in threaded fit with a translation seat 12 and because the translation seat 12 is in sliding fit with a guide rod 11, the lead screw 9 can drive the translation seat 12 to translate back and forth when rotating.
Specifically, referring to fig. 2, the upper transverse plate 8 and the lower transverse plate 10 are rectangular, the upper transverse plate 8 is disposed above the lower transverse plate 10, the upper transverse plate 8 and the lower transverse plate 10 are used for supporting and fixing the lead screw 9 and the guide rod 11, the lead screw 9 is parallel to the guide rod 11, and the guide rod 11 is used for guiding the translation seat 12 during translation.
Specifically, referring to fig. 2, the translation seat 12 is rectangular, and the translation seat 12 is used for installing the nozzle 13, and the surface of the scraper 3 is purged through the nozzle 13.
Specifically, referring to fig. 1, the nozzle 13 is a universal duckbill nozzle, so as to facilitate the adjustment of the purge direction.
The specific implementation steps are as follows:
the nozzle 13 is connected with an external air source through an air line, so that the nozzle 13 can spray compressed air, the nozzle 13 faces the scraper 3 in the impurity removal process, the motor 7 is electrified to work, an output shaft of the motor 7 drives the screw rod 9 to rotate in a synchronous belt transmission mode, the screw rod 9 drives the translation seat 12 to translate back and forth, the translation seat 12 drives the nozzle 13 to translate back and forth, the nozzle 13 sweeps proteins adhered to the surface of the scraper 3 in the translation process, and the blown proteins are continuously blown into the conveyor 4.
To sum up: according to the solution impurity removal treatment device, the sweeping mechanism is arranged, so that the surface of the scraper is conveniently swept by the sweeping mechanism, proteins adhered to the surface of the scraper are conveniently blown away, and the proteins are conveniently dropped into the conveyor; by arranging the motor, the screw rod, the guide rod and the translation seat, the translation type purging of the nozzle is conveniently realized, and the purging effect is improved; through the improvement of the structure, the utility model has the advantages of purging function, better purging effect, convenience for cleaning the scraper and convenience for proteins to fall into the conveyor, thereby effectively solving the problems and defects in the prior device.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A solution impurity removal processing device comprising: the device comprises a blowing mechanism (1), a rotary drum (2), a scraper (3), a conveyor (4) and a filtrate tank (5); the method is characterized in that: the blowing mechanism (1) is arranged on the right side of the rotary drum (2), and the blowing mechanism (1) is arranged above the scraper (3); the scraper (3) is arranged above the conveyor (4); the conveyor (4) is arranged at the top of the filtrate tank (5); the purging mechanism (1) comprises a vertical plate (6), a motor (7), an upper transverse plate (8), a screw rod (9), a lower transverse plate (10), a guide rod (11), a translation seat (12), a nozzle (13), a tray (14) and a drag chain (15); the two vertical plates (6) are symmetrically arranged in front and back, and the lower ends of the two vertical plates (6) are respectively fixed on the front end and the rear end of the liquid filtering groove (5) through bolts; a motor (7) is fixed on the right side of the upper end of the vertical plate (6) at the front side through bolts; an upper transverse plate (8) is welded on the left side of the upper ends of the two vertical plates (6) respectively, and the two upper transverse plates (8) are in front-back symmetry; the left ends of the two upper transverse plates (8) are connected through a lead screw (9), and the lead screw (9) is rotationally connected with the upper transverse plates (8) through bearings; the left sides of the upper ends of the two vertical plates (6) are respectively welded with a lower transverse plate (10), and the two lower transverse plates (10) are in front-back symmetry; the left ends of the two lower transverse plates (10) are connected through guide rods (11), and the lower transverse plates (10) are welded and fixed with the guide rods (11); a translation seat (12) is arranged between the two lower transverse plates (10); the lower transverse plate (10) and the screw rod (9) penetrate through the translation seat (12) front and back; the translation seat (12) is in threaded fit with the screw rod (9), and the translation seat (12) is in sliding fit with the lower transverse plate (10); a nozzle (13) vertically penetrates through the left side of the translation seat (12), and the nozzle (13) is fixedly connected with the translation seat (12) through a bolt; the outlet of the nozzle (13) faces the right end face of the scraper (3); a tray (14) is arranged above the translation seat (12) obliquely; the front end of the tray (14) is fixed at the top end of the upper transverse plate (8) at the front side through bolts, and the rear end of the tray (14) is fixed at the top end of the upper transverse plate (8) at the rear side through bolts; a drag chain (15) is arranged at the top end of the tray (14).
2. A solution impurity removal processing apparatus according to claim 1, wherein: the output shaft of the motor (7) is connected with the front end of the screw rod (9) in a synchronous belt transmission mode.
3. A solution impurity removal processing apparatus according to claim 1, wherein: the upper transverse plate (8) and the lower transverse plate (10) are rectangular, and the upper transverse plate (8) is arranged above the lower transverse plate (10).
4. A solution impurity removal processing apparatus according to claim 1, wherein: the translation seat (12) is rectangular.
5. A solution impurity removal processing apparatus according to claim 1, wherein: the nozzle (13) is a universal duckbill nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321042791.5U CN219897326U (en) | 2023-05-05 | 2023-05-05 | Solution impurity removal treatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321042791.5U CN219897326U (en) | 2023-05-05 | 2023-05-05 | Solution impurity removal treatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219897326U true CN219897326U (en) | 2023-10-27 |
Family
ID=88440696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321042791.5U Active CN219897326U (en) | 2023-05-05 | 2023-05-05 | Solution impurity removal treatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219897326U (en) |
-
2023
- 2023-05-05 CN CN202321042791.5U patent/CN219897326U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |