CN219890146U - High-frequency induction furnace end - Google Patents
High-frequency induction furnace end Download PDFInfo
- Publication number
- CN219890146U CN219890146U CN202320863295.XU CN202320863295U CN219890146U CN 219890146 U CN219890146 U CN 219890146U CN 202320863295 U CN202320863295 U CN 202320863295U CN 219890146 U CN219890146 U CN 219890146U
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- Prior art keywords
- coil
- stop lever
- connector lug
- bottom coil
- frequency induction
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- 230000006698 induction Effects 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000000084 colloidal system Substances 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 239000007769 metal material Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 239000012153 distilled water Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model discloses a high-frequency induction furnace end, which comprises an insulating cylinder, a central coil, a first connector lug and a second connector lug, wherein a first bottom coil and a second bottom coil are arranged in a box body, a gear mechanism is arranged on the first bottom coil, the central coil is arranged at the center of the box body, a central coil reverse die is inserted into the central coil, the first connector lug is connected with the first bottom coil and the central coil, the second connector lug is connected with the first bottom coil and the second bottom coil, a water inlet pipe and a water outlet pipe are respectively connected with the second bottom coil and the central coil, and the gear is adjusted by rotating a first adjusting handle and a second adjusting handle.
Description
Technical Field
The utility model relates to the technical field of induction furnaces, in particular to a high-frequency induction furnace end.
Background
At present, an induction furnace is commonly used for heating and melting materials such as copper, aluminum, stainless steel and the like, a hollow copper pipe is coiled into a cylindrical coil, the metal material is heated by utilizing electromagnetic heating far away, and the hollow copper pipe needs to be cooled in order to avoid the temperature rise of the hollow copper pipe caused by heat conduction.
In the related art, the induction furnace can be provided with the water jacket assembly, the water circulation mode is utilized to cool the core copper pipe, the continuous heating capacity of the induction furnace is improved, and then the melting efficiency of the metal material is improved.
However, the water jacket matched with the crucible is affected by a magnetic field, when the copper pipe coil generates the magnetic field, the water jacket generates eddy current under the action of magnetic force lines of the magnetic field, the magnetic field can be converted into heat energy, and part of heat energy is absorbed by cooling water in the water jacket, so that the water temperature is increased, and the problem of insufficient cooling of the induction furnace is caused, so that the heating capacity of the induction furnace is reduced.
Disclosure of Invention
The present utility model is directed to a high frequency induction burner for solving the above-mentioned problems.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the high-frequency induction furnace end comprises an insulating cylinder, wherein a box body is arranged on the lower end surface of the insulating cylinder, a first bottom coil and a second bottom coil are arranged in the box body, and a gear mechanism is arranged on the first bottom coil;
the central coil is arranged at the center of the box body, and a central coil reverse die is inserted into the central coil;
the first connector lug and the second connector lug penetrate through the insulating cylinder, a first adjusting handle and a second adjusting handle are connected between the gear mechanism and the first connector lug and between the gear mechanism and the second connector lug respectively, the first connector lug is connected with the first bottom coil and the central coil, and the second connector lug is connected with the first bottom coil and the second bottom coil;
the water inlet pipe and the water outlet pipe are respectively connected with the second bottom coil and the central coil.
Further, the surface of the insulating cylinder is provided with a handle, and the upper end surface of the insulating cylinder is provided with an aluminum cover plate.
Further, the gear mechanism comprises a first gear lever, a second gear lever, a third gear lever and a fourth gear lever, and connecting pipes are arranged on the surfaces of the first gear lever, the second gear lever, the third gear lever and the fourth gear lever.
Further, strip holes are formed in the surfaces of the first adjusting handle and the second adjusting handle, and the size of the strip holes is matched with that of the first stop lever, the second stop lever, the third stop lever and the fourth stop lever;
further, a first hose is connected between the first connector lug and the corresponding connecting pipe, a second hose is connected between the second connector lug and the corresponding connecting pipe, and a third hose is connected between the corresponding two groups of connecting pipes.
Further, an insulating colloid is arranged in the box body, and the insulating colloid separates the first bottom coil, the second bottom coil and the central coil.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the first adjusting handle and the second adjusting handle are rotated to be connected with the first stop lever, the second stop lever, the third stop lever and the fourth stop lever, so that the heating temperature of the induction furnace can be adjusted, and proper stop positions are selected for different metal materials, so that the metal materials are melted, and meanwhile, the electric energy can be saved;
distilled water is introduced through the water inlet pipe, flows through the central coil, the first bottom coil, the second bottom coil and other parts, cools the parts with heat, is discharged through the water outlet pipe, and improves the cooling effect of the induction furnace by using external water supply equipment without disturbing the magnetic field generated by the central coil;
the central coil is electrified to generate a conical magnetic field, the temperature of the central coil is increased due to the magnetic field, and the metal material is heated and melted after being close to the central coil for die sinking, so that the heating is fast, and the electromagnetic heating safety is higher.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a top view of the insulating cartridge of the present utility model;
FIG. 3 is a cross-sectional view of the present utility model;
fig. 4 is a schematic structural view of a first bottom coil according to the present utility model.
In the figure: 1. an insulating cylinder; 2. a handle; 3. an aluminum cover plate; 4. a first connector lug; 5. a second connector lug; 6. a first adjustment handle; 7. a second adjustment handle; 8. a strip hole; 9. a first stop lever; 10. a second stop lever; 11. a third stop lever; 12. a fourth stop lever; 13. a water inlet pipe; 14. a water outlet pipe; 15. a third hose; 16. a first hose; 17. a second hose; 18. a case; 19. a first bottom coil; 20. a second bottom coil; 21. a center coil; 22. the center coil is subjected to reverse molding; 23. and (5) connecting pipes.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the high-frequency induction furnace end comprises an insulating cylinder 1, wherein a box body 18 is arranged on the lower end surface of the insulating cylinder 1, the box body 18 is cup-shaped, a first bottom coil 19 and a second bottom coil 20 are arranged in the box body 18, the second bottom coil 20 is positioned four centimeters above the first bottom coil 19, and a gear mechanism is arranged on the first bottom coil 19;
a center coil 21, wherein the center coil 21 is arranged at the center of the box 18, a center coil reverse die 22 is inserted into the center coil 21, and the center coil 21 is formed by coiling a hollow copper pipe;
the first connector lug 4 and the second connector lug 5 penetrate through the insulating cylinder 1, a first adjusting handle 6 and a second adjusting handle 7 are connected between the gear mechanism and the first connector lug 4 and the second connector lug 5 respectively, the first connector lug 4 is connected with a first bottom coil 19 and a central coil 21, and the second connector lug 5 is connected with a first bottom coil 19 and a second bottom coil 20;
in the present embodiment, the first land 4 and the second land 5 are T-shaped in shape and hollow in structure;
a water inlet pipe 13 and a water outlet pipe 14, said water inlet pipe 13 and water outlet pipe 14 being connected to a second bottom coil 20 and a central coil 21, respectively.
As shown in fig. 1, a handle 2 is arranged on the surface of the insulating cylinder 1, the handle 2 is convenient for moving the induction furnace, an aluminum cover plate 3 is arranged on the upper end surface of the insulating cylinder 1, and the aluminum cover plate 3 seals the opening of the insulating cylinder 1.
The gear mechanism comprises a first stop lever 9, a second stop lever 10, a third stop lever 11 and a fourth stop lever 12, connecting pipes 23 are arranged on the surfaces of the first stop lever 9, the second stop lever 10, the third stop lever 11 and the fourth stop lever 12, the first stop lever 9, the second stop lever 10, the third stop lever 11 and the fourth stop lever 12 are hollow structures, and a first bottom coil 19 is formed by winding copper pipes, so that the connecting pipes 23 are communicated with the first bottom coil 19.
As shown in fig. 1, the surfaces of the first adjusting handle 6 and the second adjusting handle 7 are provided with strip holes 8, and the sizes of the strip holes 8 are matched with those of the first stop lever 9, the second stop lever 10, the third stop lever 11 and the fourth stop lever 12;
in this embodiment, the upper end and the lower end of the first adjusting handle 6 and the second adjusting handle 7 are fixed by nuts, the first stop lever 9 and the second stop lever 10 form a small gear, the second stop lever 10 and the third stop lever 11 form a middle gear, the third stop lever 11 and the fourth stop lever 12 form a high gear, the connection positions of the first adjusting handle 6 and the second adjusting handle 7 are different, the gears can be switched, and when the gears are changed, the used lengths of the first bottom coil 19 are different, so that the adjustment of different gears is realized.
As shown in fig. 2, a first hose 16 is connected between the first connector lug 4 and the corresponding connecting pipe 23, a second hose 17 is connected between the second connector lug 5 and the corresponding connecting pipe 23, and a third hose 15 is connected between the corresponding two groups of connecting pipes 23, wherein the first hose 16, the second hose 17 and the third hose 15 are made of transparent rubber;
the inside insulating colloid that is equipped with of box 18, insulating colloid separates first bottom coil 19, second bottom coil 20, center coil 21, and the insulating colloid is to first bottom coil 19, second bottom coil 20, center coil 21 play the fixed action after hardening.
Specifically, when the induction furnace is used, the electric power output line of the power supply is connected with the water inlet pipe 13 and the water outlet pipe 14, distilled water enters the water inlet pipe 13, the distilled water can conduct electricity, the first hose 16, the second hose 17 and the third hose 15 can conduct electricity, the distilled water flows along the water inlet pipe 13 and passes through the central coil 21, the first bottom coil 19, the first connector lug 4, the second bottom coil 20 and the water outlet pipe 14, and the components are cooled, so that the induction furnace can be used continuously;
when electric power passes through the center coil 21, the center coil 21 downwards generates a conical magnetic field, the center coil reverse die 22 in the magnetic field generates heat, the metal material to be melted is close to the center coil reverse die 22, and when the heat emitted by the center coil reverse die 22 reaches the melting point of the metal material, the melting of the metal material is completed.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A high frequency induction burner, comprising:
the gear mechanism comprises an insulating cylinder (1), wherein a box body (18) is arranged on the lower end surface of the insulating cylinder (1), a first bottom coil (19) and a second bottom coil (20) are arranged in the box body (18), and a gear mechanism is arranged on the first bottom coil (19);
the central coil (21) is arranged at the center of the box body (18), and a central coil reverse die (22) is inserted into the central coil (21);
the power supply comprises a first connector lug (4) and a second connector lug (5), wherein the first connector lug (4) and the second connector lug (5) penetrate through an insulating cylinder (1), a first adjusting handle (6) and a second adjusting handle (7) are connected between the gear mechanism and the first connector lug (4) and the second connector lug (5) respectively, the first connector lug (4) is connected with a first bottom coil (19) and a central coil (21), and the second connector lug (5) is connected with the first bottom coil (19) and a second bottom coil (20);
the water inlet pipe (13) and the water outlet pipe (14), and the water inlet pipe (13) and the water outlet pipe (14) are respectively connected with the second bottom coil (20) and the central coil (21).
2. The high frequency induction burner of claim 1, wherein: the surface of the insulating cylinder (1) is provided with a handle (2), and the upper end surface of the insulating cylinder (1) is provided with an aluminum cover plate (3).
3. The high frequency induction burner of claim 1, wherein: the gear mechanism comprises a first stop lever (9), a second stop lever (10), a third stop lever (11) and a fourth stop lever (12), and connecting pipes (23) are arranged on the surfaces of the first stop lever (9), the second stop lever (10), the third stop lever (11) and the fourth stop lever (12).
4. A high frequency induction burner according to claim 3, wherein: the surfaces of the first adjusting handle (6) and the second adjusting handle (7) are respectively provided with a strip hole (8), and the sizes of the strip holes (8) are matched with the first stop lever (9), the second stop lever (10), the third stop lever (11) and the fourth stop lever (12).
5. A high frequency induction burner according to claim 3, wherein: a first hose (16) is connected between the first connector lug (4) and the corresponding connecting pipe (23), a second hose (17) is connected between the second connector lug (5) and the corresponding connecting pipe (23), and a third hose (15) is connected between the corresponding two groups of connecting pipes (23).
6. The high frequency induction burner of claim 1, wherein: an insulating colloid is arranged in the box body (18), and the insulating colloid separates the first bottom coil (19), the second bottom coil (20) and the central coil (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320863295.XU CN219890146U (en) | 2023-04-18 | 2023-04-18 | High-frequency induction furnace end |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320863295.XU CN219890146U (en) | 2023-04-18 | 2023-04-18 | High-frequency induction furnace end |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219890146U true CN219890146U (en) | 2023-10-24 |
Family
ID=88399189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320863295.XU Active CN219890146U (en) | 2023-04-18 | 2023-04-18 | High-frequency induction furnace end |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219890146U (en) |
-
2023
- 2023-04-18 CN CN202320863295.XU patent/CN219890146U/en active Active
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| GR01 | Patent grant |