CN219888872U - A valve stem lifting structure that prevents rotation and falling off - Google Patents
A valve stem lifting structure that prevents rotation and falling off Download PDFInfo
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- CN219888872U CN219888872U CN202320457103.5U CN202320457103U CN219888872U CN 219888872 U CN219888872 U CN 219888872U CN 202320457103 U CN202320457103 U CN 202320457103U CN 219888872 U CN219888872 U CN 219888872U
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Abstract
Description
技术领域Technical field
本实用新型涉及火力发电厂高温高压调速主汽门技术领域,尤其涉及一种防旋转脱落的阀杆提升结构。The utility model relates to the technical field of high-temperature and high-pressure speed regulating main valves in thermal power plants, and in particular to a valve stem lifting structure that prevents rotation and falling off.
背景技术Background technique
火力发电厂汽轮机的负荷及转速是依靠配汽机构实现,汽轮机采用数字电液控制系统进行控制,高压调速主汽阀既是重要的调节装置,也是重要的热力设备,其设备性能直接影响机组的调节特性和经济性,高压调速主汽阀根据系统的指令改变进入汽缸的蒸汽流量达到负荷及转速的调整,高压调速主汽阀的操纵方式采用杠杆机构,由一个弹簧关闭的单侧油动机操纵,需要大约11兆帕液压油通过伺服阀打开,伺服阀接收到系统的指令操纵阀门开关,在达到工作转速后,调速系统会控制阀门的开度以满足各种负荷下蒸汽的供应量。高压调速主汽阀阀杆与操纵座中的十字提升套采用螺纹形式直接联接,并装配防转销型式固定,机组经过一段时间的运行后,在阀门受启闭及电网调峰时的提升力、以及高温高压蒸汽汽流的扰动激振力,对阀杆产生的不规则颤动,防转销受到扰动冲击、剪切断裂,导致阀杆与十字提升套脱落,或阀杆退出、阀杆与十字头联接螺纹咬死,使高压调速主汽阀无法动作,严重影响汽轮机的运行及机组安全,高压调速主汽阀的可靠性直接影响机组负荷及机组经济性,影响到电网的稳定运行,为此我们提出一种防旋转脱落的阀杆提升结构。The load and speed of the steam turbine in a thermal power plant are realized by the steam distribution mechanism. The steam turbine is controlled by a digital electro-hydraulic control system. The high-pressure speed regulating main steam valve is not only an important regulating device, but also an important thermal equipment. Its equipment performance directly affects the unit's performance. Adjustment characteristics and economy, the high-pressure speed-regulating main steam valve changes the steam flow entering the cylinder according to the system instructions to adjust the load and speed. The high-pressure speed-regulating main steam valve is operated by a lever mechanism, which is closed by a spring on one side. Motor control requires about 11 MPa hydraulic oil to open through the servo valve. The servo valve receives instructions from the system to operate the valve switch. After reaching the operating speed, the speed control system will control the opening of the valve to meet the supply of steam under various loads. quantity. The valve stem of the high-pressure speed regulating main steam valve and the cross lifting sleeve in the control seat are directly connected in a threaded manner and are fixed with an anti-rotation pin. After the unit has been running for a period of time, the valve will be lifted when it is opened and closed and the power grid is peak-shaving. Force, as well as the disturbance excitation force of high-temperature and high-pressure steam flow, produce irregular vibrations on the valve stem, and the anti-rotation pin is subject to disturbance impact and shear fracture, causing the valve stem and the cross lifting sleeve to fall off, or the valve stem withdraws and the valve stem The thread connecting with the crosshead is seized, making the high-pressure speed-regulating main steam valve unable to operate, seriously affecting the operation of the steam turbine and the safety of the unit. The reliability of the high-pressure speed-regulating main steam valve directly affects the unit load and unit economy, and affects the stability of the power grid. operation, for this reason we propose a valve stem lifting structure that prevents rotation and falling off.
实用新型内容Utility model content
本实用新型正是针对现有技术存在的不足,提供一种防旋转脱落的阀杆提升结构。The utility model aims at the shortcomings of the existing technology and provides a valve stem lifting structure that prevents rotation and falling off.
7、为解决上述问题,本实用新型所采取的技术方案如下:一种防旋转脱落的阀杆提升结构,包括有十字提升套(9),其特征在于:十字提升套(9)内部加工有圆柱台阶螺纹孔,及阀杆(1),螺塞(4),提升螺母(5),防转横销(6),调整垫块(8)安装于十字提升套(9)内,提升螺母(5)作为阀杆(1)与十字提升套(9)联接用,提升螺母(5)外圆与十字提升套(9)上部的孔采用间隙配合,在提升螺母(5)外圆上开一导向槽,在十字提升套(9)上装一导向销(7)以防止提升螺母(5)转动,并保证提升螺母(5)可以上下移动;提升螺母的定位由螺塞(4)完成、螺塞(4)表面开设有螺纹与十字提升套(9)内部螺纹配合拧紧;十字提升套(9)端面加工有螺纹孔,阀杆(1)圆柱面上加工有四个平面,防转卡块(2)与阀杆(1)的四个平面贴合,并用螺栓(3)固定在十字提升套(9)端面螺纹孔处,调整垫块(8)用把冲击力传导至操纵座(10),同时可降低安装时的困难程度。7. In order to solve the above problems, the technical solution adopted by the present utility model is as follows: a valve stem lifting structure that prevents rotation and falling off, including a cross lifting sleeve (9), which is characterized in that: the cross lifting sleeve (9) is processed with internal The threaded hole of the cylindrical step, the valve stem (1), the screw plug (4), the lifting nut (5), the anti-rotation cross pin (6), the adjusting pad (8) are installed in the cross lifting sleeve (9), and the lifting nut (5) is used to connect the valve stem (1) and the cross lifting sleeve (9). The outer circle of the lifting nut (5) and the upper hole of the cross lifting sleeve (9) adopt a clearance fit, and an opening is opened on the outer circle of the lifting nut (5). A guide groove, a guide pin (7) is installed on the cross lifting sleeve (9) to prevent the lifting nut (5) from rotating, and ensure that the lifting nut (5) can move up and down; the positioning of the lifting nut is completed by the screw plug (4), The surface of the screw plug (4) is threaded and tightened in conjunction with the internal threads of the cross lifting sleeve (9); the end face of the cross lifting sleeve (9) is processed with threaded holes, and the valve stem (1) is processed with four flat surfaces on the cylindrical surface to prevent rotation jamming. The block (2) fits the four flat surfaces of the valve stem (1), and is fixed at the threaded hole on the end face of the cross lifting sleeve (9) with bolts (3). Adjust the pad (8) to transmit the impact force to the control seat ( 10), while reducing the difficulty of installation.
进一步的,所述提升螺母(5)开有导向槽,提升螺母(5)与十字提升套(9)配作销孔,插入导向销(7)防止提升螺母(5)转动。Furthermore, the lifting nut (5) is provided with a guide groove, the lifting nut (5) and the cross lifting sleeve (9) are used as pin holes, and the guide pin (7) is inserted to prevent the lifting nut (5) from rotating.
进一步的,所述的一种防旋转脱落的阀杆提升结构其特征在于:所述阀杆(1)与提升螺母(5)采用螺纹联接,为防止阀杆(1)与提升螺母(5)相对转动,阀杆(1)与提升螺母(5)配作防转销孔,防转销(6)插入阀杆(1)与提升螺母(5)销孔内,共同安装于十字提升套(9)圆柱孔内,且保证提升螺母(5)阀杆(1)可上下移动。Further, the described valve stem lifting structure that prevents rotation and falling off is characterized in that: the valve stem (1) and the lifting nut (5) are threaded to prevent the valve stem (1) and the lifting nut (5) from being Relative rotation, the valve stem (1) and the lifting nut (5) are matched with the anti-rotation pin hole, and the anti-rotation pin (6) is inserted into the pin hole of the valve stem (1) and the lifting nut (5), and they are jointly installed on the cross lifting sleeve ( 9) into the cylindrical hole, and ensure that the lifting nut (5) and the valve stem (1) can move up and down.
进一步的,所述的一种防旋转脱落的阀杆提升结构其特征在于:提升螺母(5)的定位由螺塞(4)完成,螺塞(4)外表面设有螺纹,十字提升套(9)螺塞(4)旋紧贴合提升螺母(5)端面,为防螺塞(4)退出,由卡块(2)贴合压紧螺塞(4)。Further, the described valve stem lifting structure that prevents rotation and falling off is characterized in that: the positioning of the lifting nut (5) is completed by the screw plug (4), the outer surface of the screw plug (4) is provided with threads, and the cross lifting sleeve ( 9) Screw the screw plug (4) tightly against the end face of the lifting nut (5). To prevent the screw plug (4) from withdrawing, the clamping block (2) is pressed against the screw plug (4).
进一步的,所述的一种防旋转脱落的阀杆提升结构其特征在于:卡块(2)开有螺栓孔,方形孔及台阶平面,卡块(2)为两半结构,阀杆(1)圆柱面加工四个平面与卡块(2)方形孔大小相同,卡块(2)两半合拢贴合于阀杆(1)四个平面,由螺栓(3)固定在十字提升套(9)端面,同时台阶平面压紧螺塞(4)。Furthermore, the described valve stem lifting structure that prevents rotation and falling off is characterized by: the clamping block (2) has bolt holes, square holes and step planes, the clamping block (2) has a two-half structure, and the valve stem (1 ) The four flat surfaces of the cylindrical surface are processed to be the same size as the square hole of the clamping block (2). The two halves of the clamping block (2) are closed and fit on the four flat surfaces of the valve stem (1), and are fixed to the cross lifting sleeve (9) by bolts (3). ) end surface, and at the same time press the screw plug (4) on the step plane.
进一步的,所述的一种防旋转脱落的阀杆提升结构其特征在于:在阀杆(1)顶部设有调整垫块(8),防止安装困难,及阀杆提升螺母(5)螺纹直接受力损坏,调整垫块(8)与阀杆(1)顶部紧密贴合。Furthermore, the described valve stem lifting structure that prevents rotation and falling off is characterized by: an adjustment pad (8) is provided on the top of the valve stem (1) to prevent installation difficulties, and the thread of the valve stem lifting nut (5) is directly If the valve is damaged due to force, adjust the pad (8) to fit closely with the top of the valve stem (1).
有益效果beneficial effects
本实用新型提供了提供一种防旋转脱落的阀杆提升结构。具备以下有益效果:The utility model provides a valve stem lifting structure that prevents rotation and falling off. It has the following beneficial effects:
1、该一种防旋转脱落的阀杆提升结构,通过设置两半四面定位的防转卡块与阀杆的加工平面贴合定位,四个平面均匀受力,有效抑制住阀杆受高温高压汽流激振产生的高频颤振旋转,两半四面定位的防转卡块均布八个螺栓孔,十字提升套端面配作螺纹孔,用八个高温合金螺栓将两半防转卡块十分牢固的固定在十字提升套上,螺栓紧固时采用扭矩预紧,有效防止高温热应力对防转卡块产生的松动效应。1. This anti-rotation and fall-off valve stem lifting structure is set up with two halves of anti-rotation blocks positioned on all four sides and positioned closely with the processing plane of the valve stem. The four planes are evenly stressed, effectively suppressing the valve stem from being affected by high temperature and high pressure. The high-frequency flutter rotation caused by the excitation of the steam flow has eight bolt holes evenly distributed on the two halves of the anti-rotation blocks positioned on all four sides. The end face of the cross lifting sleeve is equipped with threaded holes. Eight high-temperature alloy bolts are used to connect the two halves of the anti-rotation blocks. It is very firmly fixed on the cross lifting sleeve. Torque pre-tightening is used when tightening the bolts to effectively prevent the loosening effect of high temperature thermal stress on the anti-rotation block.
2、该一种防旋转脱落的阀杆提升结构,通过设置两半四面定位的防转卡块与提升螺母定位螺塞紧密贴合,提升螺母定位螺塞采用螺纹与十字提升套联接,在高温下极易产生螺纹松驰现象,两半四面定位的防转卡块在防止阀杆高频颤振旋转的同时,压紧提升螺母的定位螺塞,有效防止提升螺母定位螺塞的松动自旋出的现象。2. This kind of valve stem lifting structure that prevents rotation and falling off is installed with two anti-rotation blocks positioned on all four sides to closely fit the lifting nut positioning screw plug. The lifting nut positioning screw plug is connected with a cross lifting sleeve through threads. It can be used at high temperatures. The lower pole is prone to thread loosening. The two halves and four-sided anti-rotation blocks prevent the valve stem from high-frequency flutter rotation and at the same time compress the positioning screw plug of the lifting nut, effectively preventing the positioning screw plug of the lifting nut from loosening and spinning. phenomenon.
3、该一种防旋转脱落的阀杆提升结构,通过设置一防转横销,将防转横穿过提升螺母与阀杆配作的销孔,销轴长度略低于提升螺母的外表面,装配时不得影响提升螺母及阀杆的穿入十字提升套的台阶螺纹孔内,提升螺母与阀杆采用螺纹联接,横销设置有效防止高温状态下螺纹松驰阀杆自旋出现象。3. This valve stem lifting structure prevents rotation and falling off. By setting an anti-rotation cross pin, the anti-rotation cross is passed through the pin hole of the lifting nut and the valve stem. The length of the pin is slightly lower than the outer surface of the lifting nut. , During assembly, the penetration of the lifting nut and the valve stem into the stepped threaded hole of the cross lifting sleeve must not be affected. The lifting nut and the valve stem are threaded, and the horizontal pin setting effectively prevents the thread from loosening and the valve stem spinning under high temperature conditions.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments recorded in this application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
图1为一种防旋转脱落的阀杆提升结构剖面图;Figure 1 is a cross-sectional view of a valve stem lifting structure that prevents rotation and falling off;
图2为防转横销与提升螺母阀杆结构示意图;Figure 2 is a schematic diagram of the valve stem structure of the anti-rotation cross pin and lifting nut;
图3为防转卡块结构示意图Figure 3 is a schematic diagram of the anti-rotation block structure.
图4为一种防旋转脱落的阀杆提升结构总体示意图。Figure 4 is an overall schematic diagram of a valve stem lifting structure that prevents rotation and falling off.
附图标记说明:Explanation of reference symbols:
1-阀杆,2-防转卡块,3-高温螺栓,4-螺塞,5-提升螺母,6-防转横销,7-导向销,8-调整垫块,9-十字提升套,10-操纵座。1-valve stem, 2-anti-rotation block, 3-high temperature bolt, 4-screw plug, 5-lift nut, 6-anti-rotation cross pin, 7-guide pin, 8-adjustment pad, 9-cross lifting sleeve , 10-control seat.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能解释为对本申请的限制。The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application and cannot be construed as limiting the present application.
请参阅图1~4,本实用新型提供了一种防旋转脱落的阀杆提升结构,包括十字提升套(9),其特征在于:十字提升套(9)内部加工有圆柱台阶螺纹孔,及阀杆(1),螺塞(4),提升螺母(5),防转横销(6),调整垫块(8)安装于十字提升套(9)内,提升螺母(5)作为阀杆(1)与十字提升套(9)联接用,提升螺母(5)外圆与十字提升套上部的孔采用间隙配合,在提升螺母(5)外圆上开一导向槽,在十字提升套(9)上装一导向销(7)以防止提升螺母(5)转动,并保证提升螺母(5)在组合安装时可以上下移动;提升螺母的定位由螺塞(4)完成、螺塞(4)表面开设有螺纹与十字提升套(9)内部螺纹配合拧紧;十字提升套(9)端面加工有螺纹孔,阀杆(1)圆柱面上加工有四个平面,防转卡块(2)与阀杆(1)的四个平面贴合,并用八颗高温螺栓(3)固定在十字提升套(9)端面螺纹孔处,调整垫块(8)可保证阀门关闭时阀杆阀杆(1)螺纹不受力,阀关闭时的冲击力直接传递到操纵座(10),有效延长高温高压调速主汽门寿命,阀杆(1)端面与十字提升套(9)之间的间隙通过调整垫片(8)来进行调整。Please refer to Figures 1 to 4. The present utility model provides a valve stem lifting structure that prevents rotation and falling off, including a cross lifting sleeve (9), which is characterized in that: a cylindrical step threaded hole is processed inside the cross lifting sleeve (9), and The valve stem (1), screw plug (4), lifting nut (5), anti-rotation cross pin (6), and adjustment pad (8) are installed in the cross lifting sleeve (9), and the lifting nut (5) serves as the valve stem. (1) It is used to connect with the cross lifting sleeve (9). The outer circle of the lifting nut (5) adopts clearance fit with the hole in the upper part of the cross lifting sleeve. A guide groove is opened on the outer circle of the lifting nut (5), and a guide groove is opened on the outer circle of the cross lifting sleeve (5). 9) Install a guide pin (7) on the upper body to prevent the lifting nut (5) from rotating and ensure that the lifting nut (5) can move up and down during combined installation; the positioning of the lifting nut is completed by the screw plug (4), which is There are threads on the surface that match the internal threads of the cross lifting sleeve (9) for tightening; the cross lifting sleeve (9) has threaded holes on its end face, four flat surfaces are machined on the cylindrical surface of the valve stem (1), and the anti-rotation block (2) is The four flat surfaces of the valve stem (1) fit together and are fixed at the threaded hole on the end face of the cross lifting sleeve (9) with eight high-temperature bolts (3). The adjusting pad (8) can ensure that the valve stem (1) is closed when the valve is closed. ) thread is not stressed, and the impact force when the valve is closed is directly transmitted to the control seat (10), effectively extending the life of the high-temperature and high-pressure speed control main valve, and the gap between the end face of the valve stem (1) and the cross lifting sleeve (9) passes through Adjust the shim (8) to make the adjustment.
本实用新型的工作原理:The working principle of this utility model:
将十字提升套(9)加工出一圆柱台阶深孔,下部台阶较大孔径处开设螺纹,阀杆(1)圆柱表面加工出四个平面,提升螺母(5)外圆表面开一纵向导向槽,阀杆(1)与提升螺母(5)螺纹联接后,配作销孔插入防转横销(6),装入调整垫块(8)后,整体插入到十字提升套(9)圆柱台阶孔内,螺塞(4)与十字提升套(9)螺纹配合拧紧,根据提升螺母(5)外圆导向槽方向位置配作销孔插入导向销(7),防转卡块(2)整体加工出与阀杆(1)配合的四个平面,防转卡块(2)整体加工出与螺塞(4)端面配合的台阶平面,把防转卡块(2)分割成两半,两半防转卡块(2)调整定位与阀杆(1)螺塞(4)贴合接触紧密后,与十字提升套(9)配作螺栓孔,拧入高温螺栓(3),高温螺栓(3)作扭矩预紧。A deep cylindrical step hole is processed into the cross lifting sleeve (9), and threads are opened at the larger hole diameter of the lower step. Four flat surfaces are processed into the cylindrical surface of the valve stem (1), and a longitudinal guide groove is opened on the outer surface of the lifting nut (5). , after the valve stem (1) is threaded with the lifting nut (5), use the pin hole to insert the anti-rotation cross pin (6). After installing the adjustment pad (8), insert the entire body into the cylindrical step of the cross lifting sleeve (9) In the hole, the screw plug (4) is tightened with the threads of the cross lifting sleeve (9), and the guide pin (7) is inserted into the pin hole according to the direction of the outer guide groove of the lifting nut (5), and the anti-rotation block (2) is integrated Four flat surfaces are processed to match the valve stem (1). The anti-rotation block (2) is processed into a step plane that matches the end face of the screw plug (4). The anti-rotation block (2) is divided into two halves. After the semi-anti-rotation block (2) is adjusted and positioned to make close contact with the valve stem (1) plug (4), it is used as a bolt hole with the cross lifting sleeve (9), and the high-temperature bolt (3) is screwed in. The high-temperature bolt ( 3) Perform torque preloading.
对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本申请内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the application is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of the equivalent elements are included in this application. Any reference signs in the claims shall not be construed as limiting the claim in question.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (6)
Priority Applications (1)
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CN202320457103.5U CN219888872U (en) | 2023-03-13 | 2023-03-13 | A valve stem lifting structure that prevents rotation and falling off |
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CN202320457103.5U CN219888872U (en) | 2023-03-13 | 2023-03-13 | A valve stem lifting structure that prevents rotation and falling off |
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CN202320457103.5U Expired - Fee Related CN219888872U (en) | 2023-03-13 | 2023-03-13 | A valve stem lifting structure that prevents rotation and falling off |
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