CN219885207U - Zero tailing processing equipment for paper diaper production - Google Patents
Zero tailing processing equipment for paper diaper production Download PDFInfo
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- CN219885207U CN219885207U CN202320052202.5U CN202320052202U CN219885207U CN 219885207 U CN219885207 U CN 219885207U CN 202320052202 U CN202320052202 U CN 202320052202U CN 219885207 U CN219885207 U CN 219885207U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 239000000463 material Substances 0.000 claims abstract description 69
- 238000003825 pressing Methods 0.000 claims description 75
- 238000010438 heat treatment Methods 0.000 claims description 27
- 238000000926 separation method Methods 0.000 claims description 27
- 238000001514 detection method Methods 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000035515 penetration Effects 0.000 claims description 6
- 230000002349 favourable effect Effects 0.000 claims description 5
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 230000001960 triggered effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004155 tailings processing Methods 0.000 description 1
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Abstract
The utility model discloses zero-tailing processing equipment for paper diaper production, which comprises a frame, wherein a left unreeling roller and a right unreeling roller are rotationally fixed on the frame, left processing materials placed on the left unreeling roller sequentially pass through a left first trigger mechanism, a left second trigger mechanism, a left third trigger mechanism and a splicing mechanism, and right processing materials placed on the right unreeling roller sequentially pass through a right first trigger mechanism, a right second trigger mechanism, a right third trigger mechanism and a splicing mechanism, so that zero-tailing splicing can be realized, the processing materials are fully utilized, and the problem of tailing waste is solved.
Description
Technical Field
The utility model relates to the technical field of paper diaper production, in particular to zero tailing processing equipment for paper diaper production.
Background
Paper diaper production line equipment needs to timely roll-up processing materials in the production process, the processing materials comprise upper surface non-woven fabrics, lower surface non-woven fabrics, bottom non-woven fabrics and waistline non-woven fabrics, a roll-up changing system in the existing paper diaper production line equipment is used for preventing the phenomenon that the running of the whole paper diaper production line equipment is influenced in order to prevent the processing materials from running out, so that certain tailings can be left, the tailings cannot be processed and utilized again, a large amount of processing materials are wasted along with the increase of roll-up changing times, and the production cost is increased excessively in an intangible way, so that zero-tailings processing equipment for paper diaper production is needed.
Disclosure of Invention
The utility model aims to solve the technical problems, and provides zero tailing processing equipment for paper diaper production.
A zero tail processing equipment for panty-shape diapers production, it is including the frame, rotate in the frame and be fixed with left unreel roller and right unreel roller, place left processing material on left unreel roller and pass through left first trigger mechanism, left second trigger mechanism, left third trigger mechanism and splicing mechanism in proper order, place right processing material on right unreel roller and pass through right first trigger mechanism, right second trigger mechanism, right third trigger mechanism and splicing mechanism in proper order.
Preferably, the left first trigger mechanism is fixed on the frame and is close to the left unreeling roller, and the left first trigger mechanism is a left reel diameter detection electric eye;
the left second triggering mechanism comprises a left first guide roller and a left broken material detection electric eye close to the left first guide roller;
the left third trigger mechanism comprises a left second guide roller, a left third guide roller and a left fourth guide roller, a left clamping plate assembly is arranged between the left second guide roller and the left third guide roller, a left tension roller is arranged between the left third guide roller and the left fourth guide roller, and a left proximity switch is arranged above the left tension roller.
Preferably, the right first trigger mechanism is fixed on the frame and is close to the right unreeling roller, and the right first trigger mechanism is a right reel diameter detection electric eye;
the right second trigger mechanism comprises a right first guide roller and a right broken material detection electric eye close to the right first guide roller;
the right third trigger mechanism comprises a right second guide roller, a right third guide roller and a right fourth guide roller, a right tension roller is arranged between the right second guide roller and the right third guide roller, a right proximity switch is arranged above the right tension roller, and a right clamping plate assembly is arranged between the right third guide roller and the right fourth guide roller.
Preferably, the left tension roller is rotationally connected to a left connecting rod, the left connecting rod is hinged to the frame, the left clamping plate assembly comprises a left lower pressing plate and a left upper pressing plate, the left lower pressing plate is fixedly connected with the telescopic end of the air cylinder, and the left upper pressing plate is fixed to the frame.
Preferably, the right tension roller is rotationally connected to a right connecting rod, the right connecting rod is hinged to the frame, the right clamping plate assembly comprises a right lower pressing plate and a right upper pressing plate, the right lower pressing plate is fixedly connected with the telescopic end of the air cylinder, and the right upper pressing plate is fixed to the frame.
Preferably, the splicing mechanism comprises a first guide roller, a second guide roller, a third guide roller, a fourth guide roller, a fifth guide roller, a side clamping component, a first thermal break component, a first separation component, a second thermal break component and a second separation component.
Preferably, the second guide roller and the third guide roller are symmetrically fixed on the frame in a rotating manner, the first guide roller is rotationally fixed on the frame and positioned on the right side of the second guide roller, the fifth guide roller is rotationally fixed on the frame and positioned below the second guide roller, the fourth guide roller is rotationally fixed on the frame and positioned on the left side of the third guide roller, the side clamping component is positioned between the second guide roller and the fifth guide roller, the first thermal break component is positioned between the first guide roller and the second guide roller, the first separation component is positioned between the first thermal break component and the second guide roller, the second thermal break component is positioned between the third guide roller and the fourth guide roller, and the second separation component is positioned between the third guide roller and the second thermal break component.
Preferably, the first thermal break assembly comprises a first heating plate fixed on the frame and a first pressing assembly positioned above the first heating plate, the first pressing assembly comprises a first telescopic cylinder and a first pressing plate fixed at the movable end of the first telescopic cylinder, the length dimension of the first heating plate is smaller than that of the first pressing plate, a first material rolling rod is fixed on one side of the first pressing plate, which is close to the first material guiding roller, and a channel which is beneficial to penetration of processing materials is formed between the first material rolling rod and the first pressing plate;
the second thermal-break assembly comprises a second heating plate fixed on the frame and a second pressing assembly positioned above the second heating plate, the second pressing assembly comprises a second telescopic cylinder and a second pressing plate fixed at the movable end of the second telescopic cylinder, the length dimension of the second heating plate is smaller than that of the second pressing plate, a second material rolling rod is fixed on one side, close to the fourth material guiding roller, of the second pressing plate, and a channel which is favorable for penetration of processing materials is formed between the second material rolling rod and the second pressing plate;
the first separation assembly comprises a first separation plate and a first separation cylinder for driving the first separation plate to press down;
the second separation assembly comprises a second separation plate and a second separation cylinder for driving the second separation plate to press down;
the side clamping assembly comprises a left side pressing plate, a right side pressing plate, a left driving cylinder for driving the left side pressing plate to move and a right driving cylinder for driving the right side pressing plate to move.
The utility model has the beneficial effects that:
the utility model discloses zero-tailing processing equipment for paper diaper production, which comprises a frame, wherein a left unreeling roller and a right unreeling roller are rotationally fixed on the frame, left processing materials placed on the left unreeling roller sequentially pass through a left first trigger mechanism, a left second trigger mechanism, a left third trigger mechanism and a splicing mechanism, and right processing materials placed on the right unreeling roller sequentially pass through a right first trigger mechanism, a right second trigger mechanism, a right third trigger mechanism and a splicing mechanism, so that zero-tailing splicing can be realized, the processing materials are fully utilized, and the problem of tailing waste is solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a zero tail processing device for diaper production according to the present utility model;
FIG. 2 is a schematic view of a splice mechanism according to the present utility model;
FIG. 3 is a state diagram of splicing operation of zero tail processing equipment for diaper production according to the present utility model;
fig. 4 is a splicing completion state diagram of zero tail processing equipment for diaper production.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
A zero tail processing equipment for panty-shape diapers production, it is including the frame, rotate in the frame and be fixed with left unreel roller 1 and right unreel roller 2, the left processing material of placing on left unreel roller 1 is through left first trigger mechanism 3, left second trigger mechanism 4, left third trigger mechanism 5 and splice mechanism 8 in proper order, the right processing material of placing on right unreel roller 2 is through right first trigger mechanism, right second trigger mechanism 6, right third trigger mechanism 7 and splice mechanism 8 in proper order.
Specifically, the left first trigger mechanism 3 is fixed on the frame and is close to the left unreeling roller 1, the left first trigger mechanism 3 is a left roll diameter detection electric eye, when left processing materials placed on the left unreeling roller 1 cannot block the left roll diameter detection electric eye, the left roll diameter detection electric eye is triggered, and the whole zero tailing processing system enters a working state, so that the precision of blanking is improved, and blanking errors are avoided;
the left second triggering mechanism 4 comprises a left first guide roller 41 and a left broken material detection electric eye 42 close to the left first guide roller 41, when the left broken material detection electric eye 42 cannot detect left processing materials, the left processing materials placed on the left unreeling roller 1 are proved to be fully reeled, and at the moment, the left broken material detection electric eye 42 triggers to carry out zero tailing splicing operation;
the left third trigger mechanism 5 is including left second guide roller 51, left third guide roller 52 and left fourth guide roller 53, be equipped with left splint subassembly 54 between left second guide roller 51 and the left third guide roller 52, be equipped with left tension roller 55 between left third guide roller 52 and the left fourth guide roller 53, left tension roller 55 top is equipped with left proximity switch 56, left tension roller 55 rotates to be connected on the left connecting rod, left connecting rod articulates in the frame, left splint subassembly 54 is including left holding down plate and left top board, left holding down plate and the flexible end fixed connection of cylinder, left top board is fixed in the frame, the setting of left third trigger mechanism 5 is in order to play double insurance's effect, and when left processing material adhesion can't run out on the reel to left second trigger mechanism 4 is not triggered always, can't get into zero tail concatenation operation, and left third trigger mechanism 5 triggers this moment, so that in the face of this case also can get into zero tail concatenation operation.
Specifically, the right first trigger mechanism is fixed on the frame and is close to the right unreeling roller 2, and the right first trigger mechanism is a right reel diameter detection electric eye;
the right second triggering mechanism 6 comprises a right first material guiding roller 61 and a right broken material detecting electric eye 62 close to the right first material guiding roller 61;
the right third triggering mechanism 7 comprises a right second guide roller 71, a right third guide roller 72 and a right fourth guide roller 73, a right tension roller 74 is arranged between the right second guide roller 71 and the right third guide roller 72, a right proximity switch 75 is arranged above the right tension roller 74, a right clamping plate assembly 76 is arranged between the right third guide roller 72 and the right fourth guide roller 73, the right tension roller 74 is rotationally connected to a right connecting rod, the right connecting rod is hinged to a frame, the right clamping plate assembly 76 comprises a right lower pressing plate and a right upper pressing plate, the right lower pressing plate is fixedly connected with the telescopic end of an air cylinder, and the right upper pressing plate is fixed on the frame;
the left first trigger mechanism 3 is consistent with the right first trigger mechanism in structure principle, the left second trigger mechanism 4 is consistent with the right second trigger mechanism 6 in structure principle, the left third trigger mechanism 5 is consistent with the right third trigger mechanism 7 in structure principle, the left first trigger mechanism 3, the left second trigger mechanism 4 and the left third trigger mechanism 5 are suitable for the condition that the right processing material is needed to be spliced after the left processing material is light-running, and the right first trigger mechanism, the right second trigger mechanism 6 and the right third trigger mechanism 7 are suitable for the condition that the left processing material is needed to be spliced after the right processing material is light-running.
Specifically, the splicing mechanism 8 includes a first guide roller 81, a second guide roller 82, a third guide roller 83, a fourth guide roller 84, a fifth guide roller 85, a side clamping assembly 86, a first thermal break assembly, a first separation assembly 87, a second thermal break assembly and a second separation assembly 88, wherein the second guide roller 82 and the third guide roller 83 are symmetrically fixed on a frame in a rotating manner, the first guide roller 81 is rotationally fixed on the frame and positioned on the right side of the second guide roller 82, the fifth guide roller 85 is rotationally fixed on the frame and positioned below the second guide roller 82, the fourth guide roller 84 is rotationally fixed on the frame and positioned on the left side of the third guide roller 83, the side clamping assembly 86 is positioned between the second guide roller 82 and the fifth guide roller 85, the first thermal break assembly is positioned between the first guide roller 81 and the second guide roller 82, the first separation assembly 87 is positioned between the first thermal break assembly and the second guide roller 82, the second guide roller 83 is positioned between the second guide roller 83 and the fourth guide roller 83, and the thermal break assembly is positioned between the fourth guide roller 83 and the second guide roller 83;
the first thermal-break assembly comprises a first heating plate 891 fixed on the frame and a first pressing assembly positioned above the first heating plate 891, the first pressing assembly comprises a first telescopic cylinder and a first pressing plate 892 fixed at the movable end of the first telescopic cylinder, the length dimension of the first heating plate 891 is smaller than that of the first pressing plate 892, a first material rolling rod 893 is fixed on one side of the first pressing plate 892, which is close to the first guide roller 81, and a channel which is favorable for penetration of processing materials is formed between the first material rolling rod 893 and the first pressing plate 892;
the second thermal-break assembly comprises a second heating plate 894 fixed on the frame and a second pressing assembly positioned above the second heating plate 894, the second pressing assembly comprises a second telescopic cylinder and a second pressing plate 895 fixed at the movable end of the second telescopic cylinder, the length dimension of the second heating plate 894 is smaller than that of the second pressing plate 895, a second material rolling rod 896 is fixed on one side of the second pressing plate 895, which is close to the fourth material guiding roller 84, and a channel which is favorable for penetration of processing materials is formed between the second material rolling rod 896 and the second pressing plate 895;
the first separating assembly 87 includes a first separating plate and a first separating cylinder for driving the first separating plate to be pressed down;
the second separating assembly 88 includes a second separating plate and a second separating cylinder for driving the second separating plate to press down;
the side clamping assembly 86 comprises a left side pressing plate, a right side pressing plate, a left driving cylinder for driving the left side pressing plate to move and a right driving cylinder for driving the right side pressing plate to move;
the first heating plate 891 and the second heating plate 894 are plates with heating wires embedded therein, which are conventional devices in the art, so that no additional description is needed, and the heating temperature is 160-180 ℃.
The specific operation process comprises the following steps:
as shown in fig. 1, when the thickness of the left processed material cannot block the left roll diameter detection electric eye, the left first trigger mechanism 3 triggers, the whole zero-tailing processing system enters a working state, and the right processed material to be spliced at this time is arranged between the first roll rod 893 and the first pressing plate 892 in a penetrating way and is wound on the first roll rod 893 to wait for splicing operation;
as shown in fig. 3, when the left cut material detecting electric eye 42 detects no processed material after the left processed material runs out, the left second triggering mechanism 4 triggers, and zero tail splicing operation is performed, that is, the left clamping plate assembly 54 is started, the left lower pressing plate is driven by the air cylinder to move upwards until the left lower pressing plate clamps the left processed material with the left upper pressing plate, the side clamping assembly 86 is started, clamps the left processed material, then the first pressing plate 892 moves downwards until the left processed material and the right processed material wound on the first winding rod 893 are simultaneously pressed against the first heating plate 891, the first heating plate 891 is operated immediately, the temperature is instantaneously raised to 160-180 ℃, the left processed material is scalded along the edge of the first heating plate 891, and because of the lower pressure of the first pressing plate 892 and the temperature of the first heating plate 891, the right processed material is bonded with the left processed material, the bonded right processed material is separated from the edge of the first heating plate 891 at this time along with the lower pressure of the first separating plate, and the state that the clamping operation of the side clamping assembly 86 is completed is released as shown in fig. 4.
If the left processing material is adhered to the winding drum and cannot run out, although the left first triggering mechanism 3 is started, the left second triggering mechanism 4 is not triggered all the time and cannot enter the zero tail splicing operation, at this time, the left tension roller 55 is rotated and moved upwards due to the pulling force of the left processing material to trigger the left proximity switch 56, and the left third triggering mechanism 5 is triggered and enters the zero tail splicing operation.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. A zero tail processing equipment for panty-shape diapers production, its characterized in that: the automatic unreeling machine comprises a frame, a left unreeling roller (1) and a right unreeling roller (2) are fixedly rotated on the frame, left processing materials placed on the left unreeling roller (1) sequentially pass through a left first trigger mechanism (3), a left second trigger mechanism (4), a left third trigger mechanism (5) and a splicing mechanism (8), and right processing materials placed on the right unreeling roller (2) sequentially pass through a right first trigger mechanism, a right second trigger mechanism (6), a right third trigger mechanism (7) and the splicing mechanism (8).
2. The zero tail processing device for paper diaper production according to claim 1, wherein:
the left first trigger mechanism (3) is fixed on the frame and is close to the left unreeling roller (1), and the left first trigger mechanism (3) is a left reel diameter detection electric eye;
the left second triggering mechanism (4) comprises a left first guide roller (41) and a left broken material detection electric eye (42) close to the left first guide roller (41);
the left third trigger mechanism (5) comprises a left second guide roller (51), a left third guide roller (52) and a left fourth guide roller (53), a left clamping plate assembly (54) is arranged between the left second guide roller (51) and the left third guide roller (52), a left tension roller (55) is arranged between the left third guide roller (52) and the left fourth guide roller (53), and a left proximity switch (56) is arranged above the left tension roller (55).
3. The zero tail processing device for paper diaper production according to claim 1, wherein:
the right first trigger mechanism is fixed on the frame and is close to the right unreeling roller (2), and the right first trigger mechanism is a right reel diameter detection electric eye;
the right second triggering mechanism (6) comprises a right first guide roller (61) and a right broken material detection electric eye (62) close to the right first guide roller (61);
the right third trigger mechanism (7) comprises a right second guide roller (71), a right third guide roller (72) and a right fourth guide roller (73), a right tension roller (74) is arranged between the right second guide roller (71) and the right third guide roller (72), a right proximity switch (75) is arranged above the right tension roller (74), and a right clamping plate assembly (76) is arranged between the right third guide roller (72) and the right fourth guide roller (73).
4. The zero tail processing device for paper diaper production according to claim 2, wherein: the left tension roller (55) is rotationally connected to a left connecting rod, the left connecting rod is hinged to the frame, the left clamping plate assembly (54) comprises a left lower pressing plate and a left upper pressing plate, the left lower pressing plate is fixedly connected with the telescopic end of the air cylinder, and the left upper pressing plate is fixed to the frame.
5. A zero tail processing device for paper diaper production according to claim 3, characterized in that: the right tension roller (74) is rotationally connected to a right connecting rod, the right connecting rod is hinged to the frame, the right clamping plate assembly (76) comprises a right lower pressing plate and a right upper pressing plate, the right lower pressing plate is fixedly connected with the telescopic end of the air cylinder, and the right upper pressing plate is fixed to the frame.
6. The zero tail processing device for paper diaper production according to claim 1, wherein: the splicing mechanism (8) comprises a first guide roller (81), a second guide roller (82), a third guide roller (83), a fourth guide roller (84), a fifth guide roller (85), a side clamping component (86), a first thermal break component, a first separation component (87), a second thermal break component and a second separation component (88).
7. The zero tail processing device for paper diaper production according to claim 6, wherein: the guide roller II (82) and the guide roller III (83) are symmetrically rotationally fixed on the frame, the guide roller I (81) is rotationally fixed on the frame and located on the right side of the guide roller II (82), the guide roller V (85) is rotationally fixed on the frame and located below the guide roller II (82), the guide roller IV (84) is rotationally fixed on the frame and located on the left side of the guide roller III (83), the side clamping component (86) is located between the guide roller II (82) and the guide roller V (85), the first thermal break component is located between the guide roller I (81) and the guide roller II (82), the first separation component (87) is located between the first thermal break component and the guide roller II (82), the second thermal break component is located between the guide roller III (83) and the guide roller IV (84), and the second separation component (88) is located between the guide roller III (83) and the second thermal break component.
8. The zero tail processing device for paper diaper production according to claim 7, wherein:
the first thermal-break assembly comprises a first heating plate (891) fixed on the frame and a first pressing assembly arranged above the first heating plate (891), the first pressing assembly comprises a first telescopic cylinder and a first pressing plate (892) fixed at the movable end of the first telescopic cylinder, the length dimension of the first heating plate (891) is smaller than that of the first pressing plate (892), a first material rolling rod (893) is fixed on one side, close to the first material guiding roller (81), of the first pressing plate (892), and a channel which is favorable for penetration of processing materials is formed between the first material rolling rod (893) and the first pressing plate (892);
the second thermal-break assembly comprises a second heating plate (894) fixed on the frame and a second pressing assembly positioned above the second heating plate (894), the second pressing assembly comprises a second telescopic cylinder and a second pressing plate (895) fixed at the movable end of the second telescopic cylinder, the length dimension of the second heating plate (894) is smaller than that of the second pressing plate (895), a second coil stock rod (896) is fixed on one side, close to the fourth guide roller (84), of the second pressing plate (895), and a channel which is favorable for penetration of processing materials is formed between the second coil stock rod (896) and the second pressing plate (895);
the first separation assembly (87) comprises a first separation plate and a first separation cylinder for driving the first separation plate to press down;
the second separation assembly (88) comprises a second separation plate and a second separation cylinder for driving the second separation plate to press down;
the side clamping and pressing assembly (86) comprises a left side pressing plate, a right side pressing plate, a left driving cylinder for driving the left side pressing plate to move and a right driving cylinder for driving the right side pressing plate to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320052202.5U CN219885207U (en) | 2023-01-09 | 2023-01-09 | Zero tailing processing equipment for paper diaper production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320052202.5U CN219885207U (en) | 2023-01-09 | 2023-01-09 | Zero tailing processing equipment for paper diaper production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219885207U true CN219885207U (en) | 2023-10-24 |
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ID=88402079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320052202.5U Active CN219885207U (en) | 2023-01-09 | 2023-01-09 | Zero tailing processing equipment for paper diaper production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219885207U (en) |
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2023
- 2023-01-09 CN CN202320052202.5U patent/CN219885207U/en active Active
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