CN219882999U - Vulcanizing equipment for valve rubber production - Google Patents
Vulcanizing equipment for valve rubber production Download PDFInfo
- Publication number
- CN219882999U CN219882999U CN202321359996.6U CN202321359996U CN219882999U CN 219882999 U CN219882999 U CN 219882999U CN 202321359996 U CN202321359996 U CN 202321359996U CN 219882999 U CN219882999 U CN 219882999U
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- CN
- China
- Prior art keywords
- vulcanizing
- fixedly connected
- valve rubber
- vulcanizing tank
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010092 rubber production Methods 0.000 title abstract description 9
- 238000003756 stirring Methods 0.000 claims abstract description 25
- 229920001971 elastomer Polymers 0.000 claims abstract description 23
- 238000004073 vulcanization Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 23
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 description 8
- 229920002635 polyurethane Polymers 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- 239000008187 granular material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to the technical field of valve rubber production, and discloses vulcanizing equipment for valve rubber production, which comprises a vulcanizing tank, wherein the upper surface of the vulcanizing tank is fixedly connected with a feed inlet, the inner wall of the vulcanizing tank is fixedly connected with a heating plate, the inner wall of one side of the vulcanizing tank is fixedly connected with a temperature sensor, the inner bottom of the vulcanizing tank is rotatably connected with a connecting shaft, both ends of the surface of the connecting shaft are fixedly connected with stirring blades, and the surface of the connecting shaft is sleeved with a braking gear. This vulcanizer is used in valve rubber production through being provided with stirring vane, brake gear, (mixing) shaft and hot plate, can carry out intensive mixing with the raw materials, reduces personnel intensity of labour, guarantees the quality of valve rubber, and during the use, through the inside that filterable raw materials got into the vulcanizing tank, start the second motor, drive the connecting axle and rotate, can drive stirring vane and rotate, drive brake gear simultaneously to drive driven gear and rotate.
Description
Technical Field
The utility model relates to the technical field of valve rubber production, in particular to vulcanizing equipment for valve rubber production.
Background
The valve rubber is used for sealing the valve seat of the drilling mud pump and the valve seat of the well cementation cement vehicle, is a vulnerable part of petroleum equipment such as a fracturing truck, a well cementation cement vehicle, a plunger pump, a mud pump and the like, and is a rubber part matched with the valve body of the drilling mud pump. The valve rubber is made of polyurethane material. Polyurethane is short for polyurethane, is a high polymer material, and is widely applied to various fields of national economy due to its excellent performance.
The publication No. CN209999559U discloses polyurethane vulcanization equipment for producing valve rubber, and under the action of a filter screen, larger-particle raw materials and impurities which are difficult to react are filtered, so that the normal reaction of the raw materials is facilitated, and the better valve rubber is extracted.
The following problems still exist in the actual use process:
(1) In the production process of the valve rubber, polyurethane which is the main component of the valve rubber is required to be vulcanized, so that the stability of the valve rubber is reinforced, in the prior art, most of the valve rubber is vulcanized through a simple boiler to perform manual stirring, and the labor intensity of personnel is increased while the stirring uniformity is difficult to ensure.
(2) Before the vulcanization reaction, the filter plate can be used for filtering the raw materials and impurities which are relatively large in particles and are not easy to react, so that the normal reaction of the raw materials is facilitated, but the filter plate is easy to accumulate, and if the filter plate is not cleaned in time, the filter plate is blocked, and the filtering function is lost.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides vulcanizing equipment for producing the valve rubber, which has the advantages of uniform stirring and prevention of blocking of a filter plate, and solves the problems in the background art.
The utility model provides the following technical scheme: the utility model provides a vulcanizing equipment is used in valve rubber production, includes the vulcanization box, the last fixedly connected with feed inlet of vulcanization box, the inner wall fixedly connected with hot plate of vulcanization box, one side inner wall fixedly connected with temperature sensor of vulcanization box, the inner bottom of vulcanization box rotates and is connected with the connecting axle, the equal fixedly connected with stirring vane in surface both ends of connecting axle, brake gear has been cup jointed on the surface of connecting axle, the equal rotation in both sides inner wall of vulcanization box is connected with the drive post, the one end fixedly connected with driven gear of drive post, intermeshing between driven gear and the brake gear, the equal fixedly connected with (mixing) shaft in surface both ends of drive post.
Preferably, the inside fixedly connected with filter of vulcanizing tank, one side fixedly connected with switch door of filter, all rotate at one side inner wall both ends of vulcanizing tank and be connected with the screw rod, the surface of screw rod has cup jointed the sliding block, one side fixedly connected with spring, the one end fixedly connected with clearance scraper blade of spring.
Preferably, the lower surface of the vulcanizing tank is fixedly provided with a second motor, and an output shaft of the second motor penetrates through the lower surface of the vulcanizing tank and is fixedly connected with one end of the connecting shaft.
Preferably, one end of the screw is fixedly connected with a driving wheel, a belt is sleeved between the two driving wheels, the two driving wheels are connected through the belt in a rotating mode, a first motor is fixedly installed on one side surface of the vulcanizing tank, and an output shaft of the first motor is fixedly connected with one driving wheel.
Preferably, the lower surface of the vulcanizing tank is fixedly connected with a discharge port, and a valve is arranged on the surface of the discharge port.
Preferably, the four corners of the lower surface of the vulcanizing tank are fixedly connected with supporting legs.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the vulcanizing equipment for producing the valve rubber, the stirring blades, the brake gears, the stirring shaft and the heating plate are arranged, raw materials can be sufficiently stirred, the labor intensity of personnel is reduced, the quality of the valve rubber is ensured, during use, filtered raw materials enter the vulcanizing box, the second motor is started, the connecting shaft is driven to rotate, the stirring blades can be driven to rotate, the brake gears are driven to rotate, the driven gears are driven to rotate, the driving column and the stirring shaft are driven to rotate, the raw materials can be sufficiently stirred through the rotation of the stirring shaft and the stirring blades, the stirring effect is ensured, the heating plate is started to heat the raw materials, and the vulcanizing reaction of polyurethane is facilitated; meanwhile, the temperature in the vulcanizing tank can be monitored in real time according to the monitoring of the temperature sensor.
2. This vulcanizer is used in valve rubber production, through being provided with the drive wheel, the screw rod, clearance scraper blade and switch door, can filter great granule in the raw materials, prevent simultaneously that the filter from blockking up, during the use, pour the raw materials into the vulcanizing tank from the feed inlet, the raw materials that later gets into falls into the surface of filter and filters, intercept great granule, when the surface of filter plate piles up, can start first motor, make the sliding block remove at the screw rod surface, can drive clearance scraper blade and remove, drive filter surface granule and remove, open the switch door, can outwards discharge the granule, can ensure the filter effect of filter, be favorable to the normal reaction of raw materials, be favorable to refining better valve rubber, the spring can make clearance scraper blade have certain cushioning effect simultaneously, can protect clearance scraper blade.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the device of the present utility model;
FIG. 2 is a schematic view of the internal structure of the device of the present utility model;
FIG. 3 is a schematic view of a filter plate structure according to the present utility model;
fig. 4 is a schematic view of the structure of the connecting shaft of the present utility model.
In the figure: 1. a vulcanizing tank; 2. a feed inlet; 3. a connecting shaft; 4. stirring blades; 5. a brake gear; 6. a drive column; 7. a stirring shaft; 8. a driven gear; 9. a filter plate; 10. a screw; 11. a sliding block; 12. a spring; 13. cleaning a scraping plate; 14. a driving wheel; 15. a belt; 16. a first motor; 17. opening and closing a door; 18. a second motor; 19. a heating plate; 20. a temperature sensor; 21. a discharge port; 22. a valve; 23. and (5) supporting legs.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, a vulcanizing device for producing valve rubber comprises a vulcanizing box 1, wherein a feeding hole 2 is fixedly connected to the upper surface of the vulcanizing box 1, a heating plate 19 is fixedly connected to the inner wall of the vulcanizing box 1, a temperature sensor 20 is fixedly connected to the inner wall of one side of the vulcanizing box 1, a connecting shaft 3 is rotatably connected to the inner bottom of the vulcanizing box 1, stirring blades 4 are fixedly connected to the two ends of the surface of the connecting shaft 3, a braking gear 5 is sleeved on the surface of the connecting shaft 3, a driving column 6 is rotatably connected to the inner walls of the two sides of the vulcanizing box 1, a driven gear 8 is fixedly connected to one end of the driving column 6, the driven gear 8 and the braking gear 5 are meshed with each other, and stirring shafts 7 are fixedly connected to the two ends of the surface of the driving column 6, so that raw materials can be fully stirred, and the quality of the valve rubber is ensured.
Wherein; the inside fixedly connected with filter 9 of vulcanizing tank 1, the one side fixed surface of filter 9 is connected with switch door 17, and the equal rotation in one side inner wall both ends of vulcanizing tank 1 is connected with screw rod 10, and the sliding block 11 sliding block has been cup jointed on the surface of screw rod 10, and one side fixed surface of 11 is connected with spring 12, and the one end fixedly connected with clearance scraper blade 13 of spring 12 can filter great granule in the raw materials, prevents simultaneously that filter 9 from blockking up, is favorable to the normal reaction of raw materials, is favorable to refining better valve rubber.
Wherein; the lower surface fixed mounting of vulcanizing tank 1 has second motor 18, and the output shaft of second motor 18 runs through in the lower surface of vulcanizing tank 1 and with the one end fixed connection of connecting axle 3, starts second motor 18, drives connecting axle 3 and rotates, can drive stirring vane 4 rotation, drives brake gear 5 simultaneously and rotates to drive driven gear 8 rotation, afterwards drives drive post 6 and (mixing) shaft 7 rotation, through (mixing) shaft 7 and stirring vane 4 rotation, can fully stir the raw materials, reducible personnel intensity of labour.
Wherein; one end of the screw rod 10 is fixedly connected with a driving wheel 14, a belt 15 is sleeved between the two driving wheels 14, the two driving wheels 14 are rotationally connected through the belt 15, a first motor 16 is fixedly arranged on one side surface of the vulcanizing tank 1, and an output shaft of the first motor 16 is fixedly connected with one of the driving wheels 14, so that a person can clean the filter plate 9 conveniently.
Wherein; the lower surface fixedly connected with discharge gate 21 of vulcanizing boiler 1, the surface mounting of discharge gate 21 has valve 22, and the personnel of being convenient for collect the material.
Wherein; the four corners of the lower surface of the vulcanizing tank 1 are fixedly connected with supporting legs 23, so that the device is more stable, and meanwhile, the discharge hole 21 is provided with a collecting box with a certain height, so that a person can take out the reacted material conveniently.
When the device is used, raw materials are poured into the vulcanizing tank 1 from the feed inlet 2, the raw materials entering the vulcanizing tank after the raw materials fall into the surface of the filter plate 9 to be filtered, larger particles are intercepted, when the surfaces of the filter plates 9 are piled up, the first motor 16 can be started, the sliding block 11 can move on the surface of the screw rod 10, the cleaning scraping plate 13 can be driven to move, the particles on the surfaces of the filter plates 9 are driven to move, the opening and closing door 17 is opened, the particles can be discharged outwards, the filtering effect of the filter plates 9 can be guaranteed, the filtered raw materials enter the vulcanizing tank 1, the second motor 18 is started, the connecting shaft 3 is driven to rotate, the stirring blade 4 is driven to rotate, the brake gear 5 is driven to rotate, the driven gear 8 is driven to rotate, the driving column 6 and the stirring shaft 7 are driven to rotate, the raw materials can be fully stirred through the stirring shaft 7 and the heating plate 19 is started, and the vulcanizing reaction of polyurethane is facilitated; meanwhile, the temperature in the vulcanizing tank 1 can be monitored in real time according to the monitoring of the temperature sensor 20, and after the reaction is finished, the reacted materials are discharged and collected from the discharge hole 21 by opening the valve 22.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a vulcanizer is used in production of valve rubber, includes vulcanization box (1), its characterized in that: the utility model discloses a vulcanizing boiler, including vulcanizing boiler, connecting axle, driving post, driven gear, connecting axle, driving post, driven gear (8) are all rotated to the upper surface fixedly connected with feed inlet (2) of vulcanizing boiler (1), the inner wall fixedly connected with hot plate (19) of vulcanizing boiler (1), one side inner wall fixedly connected with temperature sensor (20) of vulcanizing boiler (1), the inner bottom of vulcanizing boiler (1) rotates and is connected with connecting axle (3), equal fixedly connected with stirring vane (4) in surface both ends of connecting axle (3), braking gear (5) have been cup jointed on the surface of connecting axle (3), all rotate on the both sides inner wall of vulcanizing boiler (1) and be connected with drive post (6), intermeshing between driven gear (8) and braking gear (5), equal fixedly connected with (7) in surface both ends of drive post (6).
2. The vulcanizing device for producing the valve rubber according to claim 1, wherein: the inside fixedly connected with filter (9) of vulcanizing tank (1), one side fixed surface of filter (9) is connected with switch door (17), all rotate at one side inner wall both ends of vulcanizing tank (1) and be connected with screw rod (10), sliding block (11) have been cup jointed on the surface of screw rod (10) sliding block, (11) one side fixed surface is connected with spring (12), one end fixedly connected with clearance scraper blade (13).
3. The vulcanizing device for producing the valve rubber according to claim 1, wherein: the lower surface of the vulcanizing tank (1) is fixedly provided with a second motor (18), and an output shaft of the second motor (18) penetrates through the lower surface of the vulcanizing tank (1) and is fixedly connected with one end of the connecting shaft (3).
4. The vulcanizing device for producing the valve rubber according to claim 2, wherein: one end of the screw (10) is fixedly connected with a driving wheel (14), a belt (15) is sleeved between the two driving wheels (14), the two driving wheels (14) are rotationally connected through the belt (15), a first motor (16) is fixedly arranged on one side surface of the vulcanizing tank (1), and an output shaft of the first motor (16) is fixedly connected with one of the driving wheels (14).
5. The vulcanizing device for producing the valve rubber according to claim 1, wherein: the lower surface of the vulcanizing tank (1) is fixedly connected with a discharge hole (21), and a valve (22) is arranged on the surface of the discharge hole (21).
6. The vulcanizing device for producing the valve rubber according to claim 1, wherein: supporting legs (23) are fixedly connected to four corners of the lower surface of the vulcanizing tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321359996.6U CN219882999U (en) | 2023-05-30 | 2023-05-30 | Vulcanizing equipment for valve rubber production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321359996.6U CN219882999U (en) | 2023-05-30 | 2023-05-30 | Vulcanizing equipment for valve rubber production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219882999U true CN219882999U (en) | 2023-10-24 |
Family
ID=88397573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321359996.6U Active CN219882999U (en) | 2023-05-30 | 2023-05-30 | Vulcanizing equipment for valve rubber production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219882999U (en) |
-
2023
- 2023-05-30 CN CN202321359996.6U patent/CN219882999U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |