CN219882781U - Automatic take off forming die of material - Google Patents
Automatic take off forming die of material Download PDFInfo
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- CN219882781U CN219882781U CN202321146072.8U CN202321146072U CN219882781U CN 219882781 U CN219882781 U CN 219882781U CN 202321146072 U CN202321146072 U CN 202321146072U CN 219882781 U CN219882781 U CN 219882781U
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- 239000000463 material Substances 0.000 title claims abstract description 9
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 3
- 239000002002 slurry Substances 0.000 abstract description 21
- 238000000465 moulding Methods 0.000 description 23
- 238000000926 separation method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
技术领域Technical field
本实用新型属于模具相关技术领域,具体地说,涉及一种自动脱料的成型模具。The utility model belongs to the technical field related to molds, and specifically relates to an automatic stripping mold.
背景技术Background technique
成型模具是依据实物的形状和结构按比例制成的模具,用压制或浇灌的方法使材料成为一定形状的工具,在进行混凝土砌块加工时,需要使用成型模具,将混凝土浆体注入到成型模具中,在混凝土浆体还未成型变成混凝土试块时,还不能进行脱模处理,使得模具还不能进行清洗,需要等到混凝土浆体成型变成混凝土试块,混凝土试块脱模后才能对模具进行清洗。然而混凝土试块凝结的时间较长,待混凝土浆体凝结为混凝土试块后,模具外部沾上的混凝土浆体早已经硬化,因此,在清洗模具时,为了使已经干硬的混凝土浆体掉落,需要敲打模具的外部沾染上的已经干硬的混凝土浆体,这使得模具容易形变和损坏,也增加了模具的清洗难度,专利号:CN202022556602.9一种成型模具,首先将套模套设在模具本体外,将混凝土浆体从容置腔的开口注入模具本体的容置腔内,由于套模套设在模具本体外,套模能够阻挡混凝土浆体与模具本体的外部接触,模具本体的外部不会沾染上混凝土浆体,模具本体可以不用清洗。即使套模的外部会沾染上混凝土浆体,只需在混凝土浆体从容置腔的开口注入模具本体的容置腔后,将模具本体从套模内取出,此时套模的外部沾染上的混凝土浆体还未干硬,套模容易清洗干净,成型模具结构简单、清洗过程简单,但该成型模具为手动脱模,操作不方便,成型模具静止放置,浇注浆体过程中内部容易出现气泡、缩松等缺陷,影响混凝土砌块的质量。The forming mold is a mold made in proportion according to the shape and structure of the actual object. It is a tool that makes the material into a certain shape by pressing or pouring. When processing concrete blocks, it is necessary to use a forming mold to inject the concrete slurry into the molding In the mold, when the concrete slurry has not yet been formed into a concrete test block, the demoulding process cannot be carried out, so that the mold cannot be cleaned. It needs to wait until the concrete slurry is formed into a concrete test block, and then the concrete test block can be demoulded. Clean the mold. However, the concrete test block takes a long time to solidify. After the concrete slurry has solidified into a concrete test block, the concrete slurry stained on the outside of the mold has already hardened. Therefore, when cleaning the mold, in order to remove the hardened concrete slurry, If it falls, it is necessary to knock the hardened concrete slurry on the outside of the mold, which makes the mold easily deformed and damaged, and also increases the difficulty of cleaning the mold. Patent number: CN202022556602.9 A forming mold. First, the mold cover is Set outside the mold body, the concrete slurry is injected into the accommodation cavity of the mold body from the opening of the accommodation cavity. Since the sleeve mold is set outside the mold body, the sleeve mold can block the external contact between the concrete slurry and the mold body, and the mold body The outside of the mold will not be contaminated with concrete slurry, and the mold body does not need to be cleaned. Even if the outside of the mold cover will be contaminated with concrete slurry, you only need to take out the mold body from the mold body after the concrete slurry is injected into the receiving cavity of the mold body from the opening of the receiving cavity. At this time, the outside of the cover mold will be contaminated with The concrete slurry has not yet dried and hardened, so the mold set is easy to clean. The molding mold has a simple structure and a simple cleaning process. However, the molding mold is manually demoulded, which is inconvenient to operate. The molding mold is placed stationary, and the inside of the molding mold is easy to appear during the pouring of the slurry. Defects such as air bubbles and shrinkage porosity affect the quality of concrete blocks.
有鉴于此特提出本实用新型。In view of this, the present utility model is proposed.
实用新型内容Utility model content
本实用新型要解决的技术问题在于克服现有技术的不足,提供一种自动脱料的成型模具,为解决上述技术问题,本实用新型采用技术方案的基本构思是:The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide an automatic stripping mold. In order to solve the above technical problems, the basic concept of the technical solution adopted by this utility model is:
一种自动脱料的成型模具,包括成型模型和模型腔,所述成型模型的上部中间位置加工有所述模型腔,所述模型腔的内壁上设置有拔模斜度,所述成型模型的底部中间位置安装有变速箱,所述变速箱的输入轴通过联轴器与振动电机的输出轴相连接,所述振动电机通过螺栓固定安装在支撑底板上。A molding mold for automatic stripping, including a molding model and a mold cavity. The mold cavity is processed in the upper middle position of the molding model. A draft slope is provided on the inner wall of the mold cavity. The molding model has A gearbox is installed at the middle position of the bottom. The input shaft of the gearbox is connected to the output shaft of the vibration motor through a coupling. The vibration motor is fixedly installed on the supporting base plate through bolts.
作为本实用新型进一步的方案:所述成型模型的下部设置有动力空腔,所述动力空腔的底部安装有升降脱模气缸,所述升降脱模气缸的气缸杆上端固定设置有升降连接板,所述升降连接板的上端通过螺丝与升降脱模板固定连接,所述升降脱模气缸用于给自动脱模提供动力支持。As a further solution of the present invention: the lower part of the molding model is provided with a power cavity, the bottom of the power cavity is equipped with a lifting and demoulding cylinder, and the upper end of the cylinder rod of the lifting and demoulding cylinder is fixed with a lifting connecting plate. , the upper end of the lifting connection plate is fixedly connected to the lifting demoulding plate through screws, and the lifting demoulding cylinder is used to provide power support for automatic demoulding.
作为本实用新型再进一步的方案:所述模型腔与所述动力空腔的过度位置设置有支撑卡台,所述升降脱模板卡接放置在所述支撑卡台上,所述支撑卡台可以对所述升降脱模板进行支撑,所述升降脱模板上放置有模型底板,所述模型底板的上平面上设置有凹凸纹路,可以使混凝土砌块的外形更加美观。As a further solution of the present invention: a support clamping platform is provided at the transition position between the model cavity and the power cavity, and the lifting release plate is clamped and placed on the supporting clamping platform, and the supporting clamping platform can The lifting stripping formwork is supported, and a model base plate is placed on the lifting stripping formwork. The upper plane of the model base plate is provided with concave and convex patterns, which can make the appearance of the concrete blocks more beautiful.
作为本实用新型再进一步的方案:所述模型底板选用橡胶材质,便于分离去除,所述成型模型的底面四角位置固定安装有安装座垫,所述支撑底板上固定安装有缓冲块,所述缓冲块的位置与所述支撑底板的位置一一对应。As a further solution of the present invention: the model bottom plate is made of rubber material to facilitate separation and removal. Mounting seat cushions are fixedly installed at the four corners of the bottom surface of the molded model. Buffer blocks are fixedly installed on the support base plate. The buffer blocks The position of the block corresponds to the position of the supporting base plate.
作为本实用新型再进一步的方案:所述安装座垫与所述缓冲块之间设置有振动弹簧,在所述振动弹簧和所述振动电机的共同作用下,所述成型模型可以整体震动,使浆料在模型腔内分布均匀,混凝土砌块的质量。As a further solution of the present invention: a vibration spring is provided between the installation seat cushion and the buffer block. Under the joint action of the vibration spring and the vibration motor, the molding model can vibrate as a whole, so that The slurry is evenly distributed in the mold cavity and the quality of the concrete blocks.
作为本实用新型再进一步的方案:所述缓冲块选用橡胶材质,可以在振动弹簧被压缩至极限时,对震动进一步缓冲。As a further solution of the present invention: the buffer block is made of rubber material, which can further buffer the vibration when the vibration spring is compressed to the limit.
采用上述技术方案后,本实用新型与现有技术相比具有以下有益效果。After adopting the above technical solution, the present utility model has the following beneficial effects compared with the existing technology.
本实用新型的成型模型内设置有脱模气缸,可以进行自动脱模,模型腔的内壁设置有拔模斜度,便于进行快速脱模,且成型模型的底部设置有振动电机,可以带动成型模型进行振动,使浆料在模型腔内分布均匀,混凝土砌块的质量。The molding model of this utility model is provided with a demoulding cylinder, which can automatically demould. The inner wall of the mold cavity is provided with a draft angle to facilitate rapid demoulding, and a vibration motor is provided at the bottom of the molding model to drive the molding model. Vibration is carried out to make the slurry evenly distributed in the mold cavity and improve the quality of the concrete blocks.
本实用新型的升降脱模板上设置有模型底板,模型底板上设置有不同的纹路,可以有效的改善混凝土砌块的外观质量,模型底板选用橡胶材质,便于分离去除。The lifting stripping formwork of the utility model is provided with a model bottom plate, which is provided with different patterns, which can effectively improve the appearance quality of the concrete blocks. The model bottom plate is made of rubber material to facilitate separation and removal.
下面结合附图对本实用新型的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
附图说明Description of the drawings
附图作为本申请的一部分,用来提供对本实用新型的进一步的理解,本实用新型的示意性实施例及其说明用于解释本实用新型,但不构成对本实用新型的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The drawings, as part of this application, are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model, but do not constitute an improper limitation of the present utility model. Obviously, the drawings in the following description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts. In the attached picture:
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型的主视图;Figure 2 is a front view of the utility model;
图3为本实用新型的成型模型剖视图;Figure 3 is a cross-sectional view of the molding model of the present utility model;
图4为本实用新型的模型底板。Figure 4 is the model base plate of the present utility model.
图中:1、成型模型;2、缓冲块;3、支撑底板;4、模型腔;5、振动弹簧;6、安装座垫;7、变速箱;8、振动电机;9、联轴器;10、拔模斜度;11、模型底板;12、升降脱模板;13、支撑卡台;14、升降连接板;15、动力空腔;16、升降脱模气缸;17、凹凸纹路。In the picture: 1. Forming model; 2. Buffer block; 3. Support base plate; 4. Model cavity; 5. Vibration spring; 6. Installation seat cushion; 7. Gearbox; 8. Vibration motor; 9. Coupling; 10. Draft angle; 11. Model bottom plate; 12. Lifting and lowering stripping plate; 13. Support clamping table; 14. Lifting connecting plate; 15. Power cavity; 16. Lifting and demoulding cylinder; 17. Concave and convex texture.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本实用新型的构思范围,而是通过参考特定实施例为本领域技术人员说明本实用新型的概念。It should be noted that these drawings and text descriptions are not intended to limit the scope of the present invention in any way, but are intended to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model. The following examples are used for illustration. The utility model is not used to limit the scope of the utility model.
如图1至图4所示,一种自动脱料的成型模具,包括成型模型1和模型腔4,成型模型1的上部中间位置加工有模型腔4,模型腔4的内壁上设置有拔模斜度10,成型模型1的底部中间位置安装有变速箱7,变速箱7的输入轴通过联轴器9与振动电机8的输出轴相连接,振动电机8通过螺栓固定安装在支撑底板3上,振动电机8可以带动成型模型1进行振动,使浆料在模型腔4内分布均匀,混凝土砌块的质量。As shown in Figures 1 to 4, an automatic stripping molding mold includes a molding model 1 and a mold cavity 4. A mold cavity 4 is processed in the upper middle position of the molding model 1, and a draft is provided on the inner wall of the mold cavity 4. The slope is 10, and a gearbox 7 is installed in the middle of the bottom of the molding model 1. The input shaft of the gearbox 7 is connected to the output shaft of the vibration motor 8 through a coupling 9. The vibration motor 8 is mounted on the supporting base plate 3 through bolts. , the vibration motor 8 can drive the molding model 1 to vibrate, so that the slurry is evenly distributed in the mold cavity 4 and improves the quality of the concrete blocks.
其中,成型模型1的下部设置有动力空腔15,动力空腔15的底部安装有升降脱模气缸16,升降脱模气缸16的气缸杆上端固定设置有升降连接板14,升降连接板14的上端通过螺丝与升降脱模板12固定连接,升降脱模气缸16用于给自动脱模提供动力支持。Among them, the lower part of the molding model 1 is provided with a power cavity 15, and a lifting and demoulding cylinder 16 is installed at the bottom of the power cavity 15. The upper end of the cylinder rod of the lifting and demoulding cylinder 16 is fixed with a lifting connecting plate 14, and the lifting connecting plate 14 is fixed The upper end is fixedly connected to the lifting demoulding plate 12 through screws, and the lifting demoulding cylinder 16 is used to provide power support for automatic demoulding.
模型腔4与动力空腔15的过度位置设置有支撑卡台13,升降脱模板12卡接放置在支撑卡台13上,支撑卡台13可以对升降脱模板12进行支撑,升降脱模板12上放置有模型底板11,模型底板11的上平面上设置有凹凸纹路17,可以使混凝土砌块的外形更加美观。A support clamping platform 13 is provided at the transition position between the model cavity 4 and the power cavity 15. The lifting stripping plate 12 is clamped and placed on the supporting clamping platform 13. The supporting clamping platform 13 can support the lifting stripping plate 12. The lifting stripping plate 12 is on A model base plate 11 is placed, and the upper plane of the model base plate 11 is provided with concave and convex patterns 17, which can make the appearance of the concrete block more beautiful.
模型底板11选用橡胶材质,便于分离去除,成型模型1的底面四角位置固定安装有安装座垫6,支撑底板3上固定安装有缓冲块2,缓冲块2的位置与支撑底板3的位置一一对应。The model bottom plate 11 is made of rubber material to facilitate separation and removal. Mounting seat cushions 6 are fixedly installed at the four corners of the bottom surface of the molded model 1. Buffer blocks 2 are fixedly installed on the support base plate 3. The positions of the buffer blocks 2 are exactly the same as those of the support base plate 3. correspond.
安装座垫6与缓冲块2之间设置有振动弹簧5,在振动弹簧5和振动电机8的共同作用下,成型模型1可以整体震动,使浆料在模型腔4内分布均匀,混凝土砌块的质量。A vibration spring 5 is provided between the installation seat cushion 6 and the buffer block 2. Under the joint action of the vibration spring 5 and the vibration motor 8, the molding model 1 can vibrate as a whole, so that the slurry is evenly distributed in the mold cavity 4, and the concrete blocks the quality of.
缓冲块2选用橡胶材质,可以在振动弹簧5被压缩至极限时,对震动进一步缓冲。The buffer block 2 is made of rubber, which can further buffer the vibration when the vibration spring 5 is compressed to the limit.
本实用新型的工作原理是:进行混凝土砌块加工时,首先将成型模型1和模型腔4内喷涂一层易脱模的溶剂,将模型底板11放置在升降脱模板12上,注意将带有凹凸纹路17的一面置于上方,之后向模型腔4内浇筑混凝土浆料,浇注完成后启动振动电机8,振动电机8通过联轴器9、变速箱7带动成型模型1振动,使浆料在模型腔4内分布均匀,混凝土砌块的质量,静置凝固后,需要脱模时,启动脱模气缸,脱模气缸的气缸杆伸出带动升降脱模板12向上移动,进行自动脱模,模型腔4的内壁设置有拔模斜度10,便于进行快速脱模,利用叉车或其他设备将混凝土砌块运至存放区即可,模型底板11选用橡胶材质,便于分离去除。The working principle of this utility model is: when processing concrete blocks, first spray a layer of solvent that is easy to release into the molding model 1 and the mold cavity 4, place the model bottom plate 11 on the lifting release plate 12, pay attention to the One side of the concave and convex texture 17 is placed above, and then concrete slurry is poured into the model cavity 4. After the pouring is completed, the vibration motor 8 is started. The vibration motor 8 drives the molded model 1 to vibrate through the coupling 9 and the gearbox 7, so that the slurry is The mass of the concrete blocks is evenly distributed in the mold cavity 4. After it is left to solidify, when it is necessary to demould, the demoulding cylinder is started, and the cylinder rod of the demoulding cylinder extends to drive the lifting demoulding plate 12 to move upward for automatic demoulding. The inner wall of the cavity 4 is provided with a draft angle of 10 to facilitate rapid demoulding. The concrete blocks can be transported to the storage area using a forklift or other equipment. The model bottom plate 11 is made of rubber material to facilitate separation and removal.
以上所述仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专利的技术人员在不脱离本实用新型技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型方案的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present utility model has been disclosed above in terms of preferred embodiments, they are not intended to limit the present invention. Any familiar Those skilled in the patent can make some changes or modify the above-mentioned technical contents into equivalent embodiments without departing from the scope of the technical solution of the present utility model. , any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the present utility model.
Claims (6)
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