CN219882761U - High-pressure grouting model device - Google Patents
High-pressure grouting model device Download PDFInfo
- Publication number
- CN219882761U CN219882761U CN202321118521.8U CN202321118521U CN219882761U CN 219882761 U CN219882761 U CN 219882761U CN 202321118521 U CN202321118521 U CN 202321118521U CN 219882761 U CN219882761 U CN 219882761U
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- model
- fixedly connected
- oil cylinder
- compacting plate
- locking
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- 238000007569 slipcasting Methods 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007723 die pressing method Methods 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses a high-pressure grouting model device which comprises a model lower part, a three-open model upper part, a three-open model rear part, a model rear part compacting plate, a second oil cylinder, a locking device, a rail frame, a linear rail, a sliding block, a connecting frame, an upper model compacting plate and the like; the hydraulic machine has the advantages of simple design and structure, stable, accurate and reliable operation, mold opening and mold closing and locking process technical requirements are realized by utilizing hydraulic cylinders on two sides of a 3-opening high-pressure grouting mold, the cylinders are controlled by a hydraulic station of a high-pressure grouting molding machine, and the operation actions are controlled in an interlocking and unified manner with a host PLC (programmable logic controller) electric control program, so that full-automatic production operation is realized.
Description
Technical Field
The utility model relates to the technical field of high-pressure grouting, in particular to a high-pressure grouting model device.
Background
At present, domestic sanitary ceramic production toilets are basically floor-type toilets, most toilets in European and American countries are wall-mounted type horizontal drainage toilets, the wall-mounted type horizontal drainage toilets are quite different from the floor-type toilets in shape and structure, the drainage mode of the wall-mounted type horizontal drainage toilets is unique and complex, gypsum model slip casting production is adopted, a model formed by one-step grouting of the gypsum model must reach a 5-die opening structure, a toilet seat lower groove is formed by a plurality of loose piece models, manual operation is complex, labor intensity is high, production efficiency is low, and although most sanitary ceramic enterprises use high-pressure slip casting machines to produce conventional products, the wall-mounted type horizontal drainage toilets are not provided with special high-pressure slip casting models and high-pressure slip casting automatic production line equipment.
Disclosure of Invention
The utility model aims to solve the problems and provide a high-pressure grouting model device, which is specially developed by adopting a high-pressure grouting molding 3-opening model aiming at a wall-mounted horizontal drainage toilet, wherein a hydraulic cylinder model at two sides of the 3-opening model is designed to be opened, a model retraction mold closing and front and back model locking 3 link actions are completed, an oil cylinder and a back model compacting plate are designed to be in an accessible opening and closing structure, an upper linear rail and a lower linear rail are designed below two sides of the back model compacting plate, a sliding block is arranged below two sides of the back model compacting plate, the back model compacting plate is connected with the back part of the model to run on the linear rails, and the opening and closing vertical horizontal running of the model is ensured.
In order to solve the problems, the utility model provides a technical scheme that: the utility model provides a high pressure slip casting model device, includes bottom plate, stand, roof and first hydro-cylinder, fixedly connected with several stand all around the bottom plate upper surface, fixedly connected with roof on the stand top, fixedly connected with first hydro-cylinder on roof upper surface central point put, its innovation point lies in: the device also comprises a lower part of the model, an upper part of the three-open model, a rear part of the three-open model, a compacting plate at the rear part of the model, a second oil cylinder, a locking device, a track frame, a linear track, a sliding block, a connecting frame and a compacting plate at the upper model; an upper model compacting plate is fixedly connected to the output end of the first oil cylinder, and the lower end of the upper model compacting plate is fixedly connected with the upper part of the three-open model; a model lower part is arranged below the upper part of the three-opening model, and the model lower part is fixedly connected to the upper surface of the bottom plate; a track frame is arranged on the right side of the bottom plate; the upper end and the lower end of the inside of the track frame are fixedly connected with linear tracks; the upper end and the lower end of the sliding block connecting frame are fixedly connected with sliding blocks which are connected to the linear track in a sliding manner; the compaction plate at the rear part of the model is fixedly connected to the connecting frame; the side surface of the upper part of the three-opening model is fixedly connected with a second oil cylinder; the output end of the second oil cylinder is connected with the compaction plate at the rear part of the model through a locking device; and the left side surface of the compacting plate at the rear part of the model is connected with the rear part of the three-open model.
Preferably, the specific structure of the locking device is as follows: the locking device comprises a locking block, a locking nut, a U-shaped clamping block and an L-shaped clamping block; the locking block is fixedly connected to the output end of the second oil cylinder through a locking nut; the U-shaped clamping block and the L-shaped clamping block are integrally formed together and fixedly connected to the side face of the compacting plate at the rear part of the model.
Preferably, the linear rail is coated with grease.
Preferably, the rail bracket further comprises a proximity switch, and the proximity switch is arranged on the rail bracket.
The utility model has the beneficial effects that: the hydraulic machine has the advantages of simple design and structure, stable, accurate and reliable operation, mold opening and mold closing and locking process technical requirements are realized by utilizing hydraulic cylinders on two sides of a 3-opening high-pressure grouting mold, the cylinders are controlled by a hydraulic station of a high-pressure grouting molding machine, and the operation actions are controlled in an interlocking and unified manner with a host PLC (programmable logic controller) electric control program, so that full-automatic production operation is realized.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the working state of the present utility model.
Fig. 3 is a schematic side view of the present utility model.
Fig. 4 is a schematic structural view of the locking device of the present utility model.
Fig. 5 is a schematic structural diagram of a U-shaped clamping block according to the present utility model.
1-a bottom plate; 2-stand columns; 3-top plate; 4-a first oil cylinder; 5-lower part of the model; 6-the upper part of the three-opening model; 7-the rear part of the three-opening model; 8-a rear compacting plate of the model; 9-a second oil cylinder; 10-locking device; 11-track frame; 12-linear track; 13-a slider; 14-a proximity switch; 15-connecting frames; 16-upper model compacting plates; 101-locking a blocking block; 102-locking the nut; 103-U-shaped clamping blocks; 104-L-shaped clamping blocks.
Detailed Description
As shown in fig. 1 to 5, the present embodiment adopts the following technical scheme: the high-pressure grouting model device comprises a bottom plate 1, upright posts 2, a top plate 3 and a first oil cylinder 4, wherein a plurality of upright posts 2 are fixedly connected to the periphery of the upper surface of the bottom plate 1, the top end of each upright post 2 is fixedly connected with the top plate 3, the first oil cylinder 4 is fixedly connected to the central position of the upper surface of each top plate 3, and the high-pressure grouting model device further comprises a model lower part 5, a three-open model upper part 6, a three-open model rear part 7, a model rear part pressing plate 8, a second oil cylinder 9, a locking device 10, a track frame 11, a linear track 12, a sliding block 13, a connecting frame 15 and an upper model pressing plate 16; an upper model compacting plate 16 is fixedly connected to the output end of the first oil cylinder 4, and a three-opening model upper part 6 is fixedly connected to the lower end of the upper model compacting plate 16; a model lower part 5 is arranged below the three-opening model upper part 6, and the model lower part 5 is fixedly connected to the upper surface of the bottom plate 1; the right side of the bottom plate 1 is provided with a track frame 11; the upper end and the lower end of the inside of the track frame 11 are fixedly connected with linear tracks 12; the upper end and the lower end of the slide block connecting frame 15 are fixedly connected with slide blocks 13, and the slide blocks 13 are connected to the linear track 12 in a sliding manner; the rear compacting plate 8 of the model is fixedly connected to the connecting frame 15; the side surface of the upper part 6 of the three-opening model is fixedly connected with a second oil cylinder 9; the output end of the second oil cylinder 9 is connected with the compaction plate 8 at the rear part of the model through a locking device 10; the left side face of the mold rear pressing plate 8 is connected with a three-open mold rear 7.
The specific structure of the locking device 10 is as follows: the locking device comprises a locking block 101, a locking nut 102, a U-shaped clamping block 103 and an L-shaped clamping block 104; the locking block 101 is fixedly connected to the output end of the second oil cylinder 9 through a locking nut 102; the U-shaped clamping block 103 and the L-shaped clamping block 104 are integrally formed together and fixedly connected to the side face of the compacting plate 8 at the rear part of the model; the linear rail 12 is coated with lubricating grease; the rail rack 11 is provided with a proximity switch 14.
The use state of the utility model is as follows:
the model compacting plate drives the upper part of the model to descend and the lower part of the model to clamp and compact, the injection (model clamping pressure is set by a hydraulic station pressure sensor to control hydraulic pressure, model combining pressure is set according to high-pressure grouting pressure, and the hydraulic station automatically starts secondary pressure compensation after pressure drop is automatically stopped and pressure drop is generated according to the set pressure).
2: after the upper part of the model and the lower part of the model are closed and pressed, the cylinders on two sides of the model shrink to drive the rear part of the model to be closed and pressed with the upper part and the lower part of the model, the injection (the mold closing pressure of the model is set and controlled by a pressure sensor of a hydraulic station, the combination pressure of the model is set according to the high-pressure grouting pressure, and the hydraulic station automatically starts secondary pressure compensation after automatic stop and pressure drop generation according to the set pressure.
3: after the high-pressure grouting molding is finished, the hydraulic station starts the cylinders on two sides of the model to push the rear part of the model to separate from the upper part and the lower part of the model, the cylinder at the position of a proximity switch is designed on a track frame at the bottom of the rear part of the model to stop working, then the cylinder on the upper part of the model is driven by the cylinder of a compressing plate of the model to rise to separate from the mold, the cylinders on two sides of the model are injected (the cylinders on two sides of the model are installed and fixed on the outer frame on the upper part of the model and lift up and down along with the upper part of the model), and when the upper part of the model and the lower part of the model are compressed, the rod outlet of the cylinders on two sides of the model is simultaneously naturally combined with the locking device of the compressing plate at the rear part of the model.
4: the upper part, the lower part and the rear part of the model are matched, the die is opened, the compression is realized, the locking meets the technical requirements of the high-pressure grouting molding process, the upper die pressing, the lower die pressing, the opening and closing oil cylinder, the rear die opening, the opening and closing and the locking oil cylinder are controlled by a hydraulic station in a unified linkage manner, and the operation action is controlled in a unified manner by interlocking with a host PLC electrical control program, so that the full-automatic production operation is realized.
In the description of the present utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "another end," "upper," "one side," "top," "inner," "front," "center," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
While the basic principles and main features of the present utility model and advantages of the present utility model have been shown and described, it will be understood by those skilled in the art that the present utility model is not limited by the foregoing embodiments, which are described in the foregoing specification merely illustrate the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined in the appended claims and their equivalents.
The control mode of the utility model is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power supply are common knowledge in the field, and the utility model is mainly used for protecting the mechanical device, so the utility model does not explain the control mode and the wiring arrangement in detail.
Claims (4)
1. The utility model provides a high pressure slip casting model device, includes bottom plate (1), stand (2), roof (3) and first hydro-cylinder (4), fixedly connected with several stand (2) around bottom plate (1) upper surface, fixedly connected with roof (3) on stand (2) top, fixedly connected with first hydro-cylinder (4) on roof (3) upper surface central point put, its characterized in that: the device also comprises a lower model part (5), an upper three-opening model part (6), a rear three-opening model part (7), a compacting plate (8) at the rear part of the model, a second oil cylinder (9), a locking device (10), a track frame (11), a linear track (12), a sliding block (13), a connecting frame (15) and a compacting plate (16) at the upper model;
an upper model compacting plate (16) is fixedly connected to the output end of the first oil cylinder (4), and a three-open model upper part (6) is fixedly connected to the lower end of the upper model compacting plate (16);
a model lower part (5) is arranged below the three-opening model upper part (6), and the model lower part (5) is fixedly connected to the upper surface of the bottom plate (1);
a track frame (11) is arranged on the right side of the bottom plate (1);
the upper end and the lower end inside the track frame (11) are fixedly connected with linear tracks (12);
the upper end and the lower end of the sliding block connecting frame (15) are fixedly connected with sliding blocks (13), and the sliding blocks (13) are connected to the linear track (12) in a sliding manner;
the rear compacting plate (8) of the model is fixedly connected to the connecting frame (15);
a second oil cylinder (9) is fixedly connected to the side surface of the upper part (6) of the three-opening model;
the output end of the second oil cylinder (9) is connected with the compaction plate (8) at the rear part of the model through a locking device (10);
the left side face of the mold rear part compacting plate (8) is connected with a three-open mold rear part (7).
2. A high pressure grouting mould device according to claim 1, characterised in that: the locking device (10) has the specific structure that: the locking device comprises a locking block (101), a locking nut (102), a U-shaped clamping block (103) and an L-shaped clamping block (104);
the locking block (101) is fixedly connected to the output end of the second oil cylinder (9) through a locking nut (102);
the U-shaped clamping block (103) and the L-shaped clamping block (104) are integrally formed together and fixedly connected to the side face of the compacting plate (8) at the rear part of the model.
3. A high pressure grouting mould device according to claim 1, characterised in that: the linear rail (12) is coated with grease.
4. A high pressure grouting mould device according to claim 1, characterised in that: the rail rack is characterized by further comprising a proximity switch (14), wherein the proximity switch (14) is arranged on the rail rack (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321118521.8U CN219882761U (en) | 2023-05-11 | 2023-05-11 | High-pressure grouting model device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321118521.8U CN219882761U (en) | 2023-05-11 | 2023-05-11 | High-pressure grouting model device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219882761U true CN219882761U (en) | 2023-10-24 |
Family
ID=88402927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321118521.8U Active CN219882761U (en) | 2023-05-11 | 2023-05-11 | High-pressure grouting model device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219882761U (en) |
-
2023
- 2023-05-11 CN CN202321118521.8U patent/CN219882761U/en active Active
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