CN219882663U - LED lamp strip cutting equipment - Google Patents
LED lamp strip cutting equipment Download PDFInfo
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- CN219882663U CN219882663U CN202320767522.9U CN202320767522U CN219882663U CN 219882663 U CN219882663 U CN 219882663U CN 202320767522 U CN202320767522 U CN 202320767522U CN 219882663 U CN219882663 U CN 219882663U
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Abstract
Description
技术领域Technical field
本实用新型属于裁切设备技术领域,具体的说是一种LED灯带裁切设备。The utility model belongs to the technical field of cutting equipment, specifically an LED light strip cutting equipment.
背景技术Background technique
LED灯带在日常生活中是很常见的一种照明设备,LED灯带是指把LED组装在FPC线路板或PCB印刷线路板上,因其加工完成后像一条带子一样而得名。LED light strips are a very common lighting device in daily life. LED light strips refer to LEDs assembled on FPC circuit boards or PCB printed circuit boards. They are named because they resemble a strip after processing.
现有的LED灯带裁切设备简单,且均为人工操作,工作人员将加工好的灯带铺设在操作平台上,按照尺寸固定好灯带后,使用工具进行手动裁切。The existing cutting equipment for LED light strips is simple and manually operated. The staff lays the processed light strips on the operating platform, fixes the light strips according to the size, and then uses tools to cut them manually.
目前现有技术中,人工裁切的效率以及裁切的精准度已然满足不了现工业所需的要求,人工裁切一次性只能裁一到两根,且灯带在裁切的过程中,无法保证每条规格统一,使用时可能会发生LED灯接触不良,导致发生意外。In the current existing technology, the efficiency and accuracy of manual cutting cannot meet the requirements of the current industry. Manual cutting can only cut one or two strips at a time, and during the cutting process, the light strips There is no guarantee that each specification will be uniform, and poor contact of the LED lights may occur during use, leading to accidents.
因此,针对上述问题提出一种LED灯带裁切设备。Therefore, an LED light strip cutting device is proposed to solve the above problems.
实用新型内容Utility model content
为了弥补现有技术的不足,解决上述的问题,提出的一种LED灯带裁切设备。In order to make up for the shortcomings of the existing technology and solve the above-mentioned problems, an LED light strip cutting equipment is proposed.
本实用新型解决其技术问题所采用的技术方案是:本实用新型所述的一种LED灯带裁切设备,包括机座;所述机座内部转动连接有转轴一;所述转轴一上转动连接有锯片;所述机座上设有桥板;所述桥板上开设有滑轨槽;所述滑轨槽中间转动连接有螺纹杆;所述滑轨槽上滑动连接有滑轨块;所述滑轨块下方固定连接有滑动块;所述滑动块下方固定连接有气动盒;所述气动盒下方固定连接有气动伸缩杆;所述气动伸缩杆底端固定连接有刀片。The technical solution adopted by the utility model to solve the technical problem is: the LED light strip cutting equipment described in the utility model includes a machine base; a rotating shaft is rotatably connected to the inside of the machine base; the rotating shaft rotates upward A saw blade is connected; a bridge plate is provided on the machine base; a slide rail groove is provided on the bridge plate; a threaded rod is rotatably connected in the middle of the slide rail groove; a slide rail block is slidably connected to the slide rail groove. ; A sliding block is fixedly connected below the slide rail block; a pneumatic box is fixedly connected below the sliding block; a pneumatic telescopic rod is fixedly connected below the pneumatic box; a blade is fixedly connected to the bottom end of the pneumatic telescopic rod.
优选的,所述机座上两侧固定连接有侧板;所述侧板与侧板之间转动连接有转轴二;所述转轴二外套接有压杆。Preferably, side plates are fixedly connected to both sides of the machine base; two rotating shafts are rotatably connected between the side plates; and a pressure rod is attached to the two rotating shafts.
优选的,所述机座侧板上固定连接桥板;所述螺纹杆转动连接滑动块;所述桥板一侧固定连接有电机三;所述螺纹杆经电机驱动;所述螺纹杆转动带动滑动块移动。Preferably, the side plate of the machine base is fixedly connected to the bridge plate; the threaded rod is rotatably connected to the sliding block; a motor is fixedly connected to one side of the bridge plate; the threaded rod is driven by the motor; and the threaded rod is driven by rotation. The slider moves.
优选的,所述锯片上方开设有齿槽;所述机座一侧设有电机一;所述电机一对应一侧侧板上设有电机二。Preferably, a tooth groove is provided above the saw blade; a motor 1 is provided on one side of the machine base; a motor 2 is provided on a side plate corresponding to the motor 1.
优选的,所述机座一侧设有盖板;所述盖板上经螺帽固定连接在机座上。Preferably, a cover plate is provided on one side of the machine base; the cover plate is fixedly connected to the machine base through nuts.
优选的,所述刀片使用304不锈钢材质;所述压杆采用橡胶材质。Preferably, the blade is made of 304 stainless steel; the pressure rod is made of rubber.
本实用新型的有益效果:Beneficial effects of this utility model:
1.本实用新型提供一种LED灯带裁切设备,通过刀片与锯片的配合使用实现自动裁切LED灯带的效果,灯带在加工完成铺设在机座表面上,工作人员往前输送开始第一步裁切,先分解成规格统一的带状LED灯,裁切完成后输送到刀片下方,按照所需长度规格进行裁剪,刀片上面滑动块经螺纹杆带动,可以按照所需要求进行滑动裁切,裁切完成后工作人员打包分类即可。1. This utility model provides an LED light strip cutting equipment, which can achieve the effect of automatically cutting LED light strips through the cooperative use of blades and saw blades. After processing, the light strips are laid on the surface of the machine base, and the staff transports them forward. Start the first step of cutting, first decompose it into strip-shaped LED lights with uniform specifications. After cutting is completed, it is transported under the blade and cut according to the required length specifications. The sliding block on the blade is driven by the threaded rod and can be cut according to the required requirements. Sliding to cut, the staff can pack and sort after the cutting is completed.
2.本实用新型提供一种LED灯带裁切设备,通过增加了机座上的压杆达到束缚的作用,LED灯带在完成第一步裁切后进入到压杆下方,灯带在裁切的过程中会发生位置变化,在进入到压杆下方后,压杆压住灯带的同时继续往前输送,达到束缚灯带的效果,机座一侧的盖板为可拆卸,方便对内部锯片的维修和保养。2. This utility model provides an LED light strip cutting device. By adding a pressure bar on the machine base to achieve a restraining effect, the LED light strip enters under the pressure bar after completing the first step of cutting, and the light strip is cut. The position will change during the cutting process. After entering under the pressure bar, the pressure bar presses the light strip while continuing to transport it forward to achieve the effect of binding the light strip. The cover on one side of the machine base is removable for easy access. Internal saw blade repair and maintenance.
附图说明Description of the drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present utility model and constitute a part of the present application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the attached picture:
图1是本实用新型的立体图;Figure 1 is a perspective view of the utility model;
图2是本实用新型的剖面图;Figure 2 is a cross-sectional view of the utility model;
图3是图2中A处的放大图;Figure 3 is an enlarged view of point A in Figure 2;
图4是本实用新型的立体图;Figure 4 is a perspective view of the utility model;
图例说明:illustration:
1、机座;2、侧板;3、齿槽;4、锯片;5、压杆;6、桥板;7、电机三;8、滑轨槽;9、螺纹杆;10、滑轨块;11、气动盒;12、气动伸缩杆;13、刀片;14、电机二;15、电机一;16、螺帽;17、转轴一;18、转轴二;19、滑动块;20、盖板。1. Machine base; 2. Side plate; 3. Tooth groove; 4. Saw blade; 5. Pressure rod; 6. Bridge plate; 7. Motor three; 8. Slide rail groove; 9. Threaded rod; 10. Slide rail block; 11. Pneumatic box; 12. Pneumatic telescopic rod; 13. Blade; 14. Motor two; 15. Motor one; 16. Nut; 17. Rotating shaft one; 18. Rotating shaft two; 19. Sliding block; 20. Cover plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
下面给出具体实施例。Specific examples are given below.
本实用新型:This utility model:
请参阅图1-图4,本实用新型提供一种LED灯带裁切设备,包括机座1;所述机座1内部转动连接有转轴一17;所述转轴一17上转动连接有锯片4;所述机座1上设有桥板6;所述桥板6上开设有滑轨槽8;所述滑轨槽8中间转动连接有螺纹杆9;所述滑轨槽8上滑动连接有滑轨块10;所述滑轨块10下方固定连接有滑动块19;所述滑动块19下方固定连接有气动盒11;所述气动盒11下方固定连接有气动伸缩杆12;所述气动伸缩杆12底端固定连接有刀片13,现有的LED灯带裁切设备简单,且均为人工操作,工作人员将加工好的灯带铺设在操作平台上,按照尺寸固定好灯带后,使用工具进行手动裁切,目前现有技术中,人工裁切的效率以及裁切的精准度已然满足不了现工业所需的要求,人工裁切一次性只能裁一到两根,且灯带在裁切的过程中,无法保证每条规格统一,使用时可能会发生LED灯接触不良,导致发生意外,为了防止此类事件发生,工作时,机座1内部的锯片4设有多组,均由转轴一17带动旋转;LED灯带加工完成后需要裁切,将灯带铺设在机座1表面上,工作人员开始往前输送进行裁切,每组锯片4之间的间隙统一,裁切出来的灯带规格统一,桥板6上的滑动块19经螺纹杆9驱动,滑动块19下方固定连接了气动盒11,气动盒11下方连接有气动伸缩杆12,气动伸缩杆12下方装有刀片13,气动伸缩杆12由气动盒11控制伸缩,灯带裁切完成后输送到刀片13下方后,根据灯带所需的长度尺寸气动盒11控制气动伸缩杆12控制刀片13进行裁切工作,也可利用螺纹杆9驱动的滑动块19进行移动裁切,裁切完成后工作人员打包分类即可。Please refer to Figures 1 to 4. The present utility model provides an LED light strip cutting equipment, which includes a machine base 1; a rotating shaft 17 is rotatably connected to the inside of the machine base 1; a saw blade is rotatably connected to the rotating shaft 17. 4; The machine base 1 is provided with a bridge plate 6; the bridge plate 6 is provided with a slide rail groove 8; a threaded rod 9 is rotatably connected in the middle of the slide rail groove 8; the slide rail groove 8 is slidably connected. There is a slide rail block 10; a sliding block 19 is fixedly connected below the slide rail block 10; a pneumatic box 11 is fixedly connected below the sliding block 19; a pneumatic telescopic rod 12 is fixedly connected below the pneumatic box 11; The bottom end of the telescopic pole 12 is fixedly connected with a blade 13. The existing cutting equipment for LED light strips is simple and manual operation. The staff lays the processed light strips on the operating platform and fixes the light strips according to the size. Use tools for manual cutting. In the current existing technology, the efficiency and accuracy of manual cutting cannot meet the requirements of the current industry. Manual cutting can only cut one or two strips at a time, and the light strips During the cutting process, it is impossible to ensure that the specifications of each strip are uniform. Poor contact of the LED lights may occur during use, leading to accidents. In order to prevent such incidents from happening, the saw blade 4 inside the machine base 1 is equipped with multiple sets during operation. , are all rotated by the rotating shaft 17; after the LED light strip is processed, it needs to be cut. The light strip is laid on the surface of the machine base 1, and the staff starts to transport it forward for cutting. The gaps between each set of saw blades 4 are uniform. , the cut light strips have uniform specifications. The sliding block 19 on the bridge plate 6 is driven by the threaded rod 9. The pneumatic box 11 is fixedly connected below the sliding block 19. The pneumatic telescopic rod 12 is connected below the pneumatic box 11. The pneumatic telescopic rod 12 The blade 13 is installed below, and the pneumatic telescopic rod 12 is controlled by the pneumatic box 11 to expand and contract. After the light strip is cut and transported under the blade 13, the pneumatic box 11 controls the pneumatic telescopic rod 12 and controls the blade 13 according to the required length of the light strip. For cutting work, the sliding block 19 driven by the threaded rod 9 can also be used for mobile cutting. After the cutting is completed, the staff can pack and classify.
进一步的,所述机座1上两侧固定连接有侧板2;所述侧板2与侧板2之间转动连接有转轴二18;所述转轴二18外套接有压杆5,工作时,LED灯带在输送的过程中通过机座1两侧的侧板2束缚住,防止在裁切过程中发生位移,灯带在通过第一步裁切过后输送到压杆5下方,由于灯带在裁切完成后中间会发生空隙,如果继续裁切将会发生晃动,这时压杆5压住灯带,使灯带匀速且固定的进行下一步刀片13的裁切。Further, side plates 2 are fixedly connected to both sides of the machine base 1; a second rotating shaft 18 is rotatably connected between the side plates 2 and the side plates 2; a pressure rod 5 is connected to the outer cover of the second rotating shaft 18. When working, , the LED light strip is restrained by the side plates 2 on both sides of the machine base 1 during transportation to prevent displacement during the cutting process. After the light strip is cut in the first step, it is transported to the bottom of the pressure bar 5. Since the light strip is After the cutting is completed, there will be a gap in the middle of the strip. If the cutting is continued, it will shake. At this time, the pressure bar 5 presses the light strip so that the light strip can be cut by the blade 13 in the next step at a constant speed.
进一步的,所述机座1侧板2上固定连接桥板6;所述螺纹杆9转动连接滑动块19;所述桥板6一侧固定连接有电机三7;所述螺纹杆9经电机驱动;所述螺纹杆9转动带动滑动块19移动,工作时,电机驱动螺纹杆9转动,螺纹杆9转动连接在滑动块19中间,转动时螺纹杆9会使滑动块19移动,移动的同时根据规格尺寸带动刀片13进行裁切。Further, a bridge plate 6 is fixedly connected to the side plate 2 of the machine base 1; the threaded rod 9 is rotatably connected to the sliding block 19; a motor 37 is fixedly connected to one side of the bridge plate 6; the threaded rod 9 passes through the motor. Drive; the rotation of the threaded rod 9 drives the sliding block 19 to move. When working, the motor drives the threaded rod 9 to rotate, and the threaded rod 9 is rotationally connected in the middle of the sliding block 19. When rotating, the threaded rod 9 will cause the sliding block 19 to move. Drive the blade 13 to cut according to the specification size.
进一步的,所述锯片4上方开设有齿槽3;所述机座1一侧设有电机一15;所述电机一15对应一侧侧板2上设有电机二14,工作时,电机一15驱动转轴一17转动,转动的同时驱动锯片4工作,锯片4在工作时会产生废屑,废屑会通过上方的齿槽3掉入到机座1内部,电机二14驱动转轴二18,转轴二18带动压杆5进行转动。Further, a tooth slot 3 is provided above the saw blade 4; a motor 15 is provided on one side of the machine base 1; a motor 14 is provided on the side plate 2 corresponding to the motor 15. When working, the motor One 15 drives the rotating shaft one 17 to rotate, and while rotating, it drives the saw blade 4 to work. The saw blade 4 will produce waste chips when working, and the waste chips will fall into the inside of the machine base 1 through the upper tooth slot 3, and the second motor 14 drives the rotating shaft Two 18, the rotating shaft two 18 drives the pressure rod 5 to rotate.
进一步的,所述机座1一侧设有盖板20;所述盖板20上经螺帽16固定连接在机座1上,工作时,锯片4工作时所产生的废屑会通过槽口掉落在机座1内部,可对盖板20上的螺帽16进行拆卸,拆卸后打开盖板20进行清理工作以及保养锯片4的工作。Further, a cover plate 20 is provided on one side of the machine base 1; the cover plate 20 is fixedly connected to the machine base 1 through a nut 16. During operation, the waste generated by the saw blade 4 will pass through the groove. If the saw blade falls inside the machine base 1, the nut 16 on the cover plate 20 can be disassembled. After disassembly, the cover plate 20 can be opened for cleaning and maintenance of the saw blade 4.
进一步的,所述刀片13使用304不锈钢材质;所述压杆5采用橡胶材质,工作时,刀片13使用304不锈钢材质,这种材质制作出来的刀片13锋利且耐磨,压杆5使用的是橡胶材质,有一定的柔软度,工作的同时不会对灯带有损害和磨损。Furthermore, the blade 13 is made of 304 stainless steel; the pressure rod 5 is made of rubber. When working, the blade 13 is made of 304 stainless steel. The blade 13 made of this material is sharp and wear-resistant. The pressure rod 5 is made of rubber. The rubber material has a certain degree of softness and will not cause damage or wear to the light strips during operation.
工作原理:现有的LED灯带裁切设备简单,且均为人工操作,工作人员将加工好的灯带铺设在操作平台上,按照尺寸固定好灯带后,使用工具进行手动裁切,目前现有技术中,人工裁切的效率以及裁切的精准度已然满足不了现工业所需的要求,人工裁切一次性只能裁一到两根,且灯带在裁切的过程中,无法保证每条规格统一,使用时可能会发生LED灯接触不良,导致发生意外,所以在工作时,机座1内部的锯片4设有多组,均由转轴一17带动旋转;LED灯带加工完成后需要裁切,将灯带铺设在机座1表面上,工作人员开始往前输送进行裁切,每组锯片4之间的间隙统一,裁切出来的灯带规格统一,桥板6上的滑动块19经螺纹杆9驱动,电机驱动螺纹杆9转动,螺纹杆9转动连接在滑动块19中间,转动时螺纹杆9会使滑动块19移动,滑动块19下方固定连接了气动盒11,气动盒11下方连接有气动伸缩杆12,气动伸缩杆12下方装有刀片13,气动伸缩杆12由气动盒11控制,灯带裁切完成后输送到刀片13下方后,根据灯带所需的长度尺寸气动盒11控制气动伸缩杆12控制刀片13进行裁切工作,裁切完成后工作人员打包分类即可。Working principle: The existing LED light strip cutting equipment is simple and is manually operated. The staff lays the processed light strips on the operating platform. After fixing the light strips according to the size, they use tools to cut them manually. Currently In the existing technology, the efficiency and accuracy of manual cutting cannot meet the requirements of the current industry. Manual cutting can only cut one or two pieces at a time, and the light strip cannot be cut during the cutting process. Ensure that the specifications of each strip are uniform. Poor contact of the LED lights may occur during use, leading to accidents. Therefore, during operation, there are multiple sets of saw blades 4 inside the machine base 1, all driven by the rotating shaft 17; LED light strip processing After completion, it needs to be cut. The light strips are laid on the surface of the machine base 1. The staff starts to transport them forward for cutting. The gaps between each set of saw blades 4 are uniform. The specifications of the cut light strips are uniform. The bridge plate 6 The sliding block 19 on the top is driven by the threaded rod 9. The motor drives the threaded rod 9 to rotate. The threaded rod 9 is rotationally connected in the middle of the sliding block 19. When rotating, the threaded rod 9 will move the sliding block 19. A pneumatic box is fixedly connected below the sliding block 19. 11. A pneumatic telescopic rod 12 is connected below the pneumatic box 11, and a blade 13 is installed below the pneumatic telescopic rod 12. The pneumatic telescopic rod 12 is controlled by the pneumatic box 11. After the light strip is cut, it is transported to the bottom of the blade 13, and the light strip is cut according to the position of the light strip. The pneumatic box 11 of the required length size controls the pneumatic telescopic rod 12 to control the blade 13 to perform cutting work. After the cutting is completed, the staff can pack and classify.
LED灯带在输送的过程中通过机座两侧的侧板束缚住,防止在裁切过程中发生位移,灯带在通过第一步裁切过后输送到压杆下方,由于灯带在裁切完成后中间会发生空隙,如果继续裁切将会发生晃动,这时压杆压住灯带,使灯带匀速且固定的进行下一步刀片的裁切,锯片在工作时会产生废屑,废屑会通过上方的齿槽掉入到机座内部,可对盖板上的螺帽进行拆卸,拆卸后打开盖板进行清理工作以及保养锯片的工作。During the transportation process, the LED light strip is restrained by the side panels on both sides of the machine base to prevent displacement during the cutting process. After the light strip is cut in the first step, it is transported to the bottom of the pressure bar. Since the light strip is being cut during cutting After completion, there will be a gap in the middle. If you continue cutting, it will shake. At this time, the pressure bar presses the light strip so that the light strip can be cut at a uniform and fixed speed. The saw blade will produce waste during operation. Waste chips will fall into the inside of the machine base through the upper tooth slot. The nut on the cover can be disassembled. After disassembly, the cover can be opened for cleaning and maintenance of the saw blade.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present utility model are shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model can be There will also be various changes and improvements in the new model, and these changes and improvements all fall within the scope of the claimed utility model.
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Effective date of registration: 20250825 Address after: 523000 Guangdong Province Dongguan City Fenggang Town Dongshen Road Fenggang Section No. 208 Fenggang Tian'an Digital City Building 7 Room 1601 Patentee after: Dongguan yixinyue Technology Co.,Ltd. Country or region after: China Address before: 300000 Tianjin City Nankai District Economic and Technological Development Zone Microelectronics Industrial Park Wei Si Road No. 6 Patentee before: Zhang Xinyou Country or region before: China |