CN219881519U - Off-line clamp gas circuit control system - Google Patents
Off-line clamp gas circuit control system Download PDFInfo
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- CN219881519U CN219881519U CN202321141724.9U CN202321141724U CN219881519U CN 219881519 U CN219881519 U CN 219881519U CN 202321141724 U CN202321141724 U CN 202321141724U CN 219881519 U CN219881519 U CN 219881519U
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000006243 chemical reaction Methods 0.000 description 1
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Abstract
The utility model relates to an off-line clamp gas circuit control system, and belongs to the technical field of clamp control. The device comprises a clamp, a control panel, a multi-way pneumatic control valve, a first pressure relief valve, a second pressure relief valve, a quick connector and a plurality of air pipes; the control panel comprises a first air row and a second air row; one end of the first path of air row is connected with the clamp, and the other end of the first path of air row is connected with the first pressure relief valve; one end of the second air line is connected with the clamp, and the other end of the second air line is connected with the second pressure relief valve; the multi-path pneumatic control valve is connected with the first pressure relief valve and/or the second pressure relief valve through an air pipe; the quick connector is connected with an external air source and is also connected with a multi-path pneumatic control valve through an air pipe; the multi-path pneumatic control valve is a ten-path pneumatic control valve. The control panel is also provided with a power supply interface and an induction lamp. According to the utility model, only the air exhaust can be replaced when the clamp is switched, so that the switching time is greatly shortened, the working efficiency is improved, and the clamps connected with different air paths can be independently controlled through the first pressure release valve and the second pressure release valve when the clamp is used, so that the use flexibility is enhanced.
Description
Technical Field
The utility model belongs to the technical field of clamp control, and particularly relates to an off-line clamp gas circuit control system.
Background
Current clamp adjustment modes require the use of mass production lines. Considering the scheduling arrangement of mass production, the production line often has no idle time for adjusting the clamps, so that the production line can only communicate with a manufacturing department to adjust the clamps in an online time or utilize the noon rest time, the adjustment of one set of clamps can be completed only by a plurality of days, manual weldments cannot be performed offline, the part delivery and precision improvement of a new vehicle model are seriously affected, and the part shortage and the precision shortage of the new vehicle model of a customer can be caused.
The utility model patent with publication number of CN217316971U relates to a circuit board welding fixture, which adopts an air circuit control fixture to clamp a workpiece and then releases the workpiece through a pressure release valve. However, the pressure release valve of the scheme cannot independently control one clamp, and is troublesome to use. In addition, when the clamps need to be switched during use, the replacement of air sources between different clamps is cumbersome and time-consuming.
Disclosure of Invention
In order to solve the technical problems in the background technology, the utility model provides an off-line clamp gas circuit control system.
The aim of the utility model can be achieved by the following technical scheme:
an off-line clamp gas circuit control system which is characterized in that: the device comprises a clamp, a control panel, a multi-way pneumatic control valve, a first pressure relief valve, a second pressure relief valve, a quick connector and a plurality of air pipes; the control panel comprises a first air row and a second air row; one end of the first air row is connected with the clamp, and the other end of the first air row is connected with the first pressure relief valve; one end of the second air line is connected with the clamp, and the other end of the second air line is connected with the second pressure relief valve; the multi-path pneumatic control valve is connected with the first pressure relief valve and/or the second pressure relief valve through the air pipe; the quick connector is connected with an external air source and is also connected with the multi-path pneumatic control valve through the air pipe; the multi-path pneumatic control valve is a ten-path pneumatic control valve; the control panel is also provided with a power supply interface and an induction lamp, and the power supply interface is electrically connected with the induction lamp; the fixture is provided with a fixture power interface which is electrically connected with the power supply interface.
As a preferred embodiment, the clamp is a ten-way gas clamp.
As a preferred embodiment, the clamp is two multi-channel gas clamps; the multi-channel gas clamp is a multi-channel gas clamp with five channels of gas or less.
As a preferred embodiment, the number of the quick connectors is two.
As a preferred embodiment, the pressure relief valve is a manual pressure relief valve.
As a preferred embodiment, the control system further comprises a support frame; the control panel and the multi-way pneumatic control valve are connected with the supporting frame.
As a preferred embodiment, the control system further comprises a base; the support frame and the quick connector are arranged on the top surface of the base; the bottom surface of base is equipped with the gyro wheel.
Compared with the prior art, the utility model has the following beneficial effects:
the first air row and the second air row provided by the utility model can be connected with different air source inputs, and only the air row can be replaced when the clamp is switched, so that the switching time is greatly shortened, and the working efficiency is improved.
According to the utility model, the first pressure relief valve and the second pressure relief valve can respectively and independently control the clamps connected with the first air line and the second air line, so that the flexibility of use is enhanced.
The first gas row and the second gas row adopted by the utility model are standard components, so that the utility model has strong universality and can cope with the adjustment of most clamps and manual weldments. In addition, the air passage is simple and durable in structure, free from special learning and convenient to use.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an off-line clamp gas circuit control system according to the present utility model.
In the drawings, the list of components represented by the various numbers is as follows:
1. a control panel; 2. a multi-way pneumatic control valve; 3. a first pressure relief valve; 4. a second pressure relief valve; 5. an air pipe; 6. a quick connector; 7. and (5) a base.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Referring to fig. 1, the present utility model provides an off-line fixture gas path control system, which includes a fixture (not shown), a control panel 1, a multi-path pneumatic control valve 2, a first pressure release valve 3, a second pressure release valve 4, a quick connector 6 and a plurality of gas pipes 5. The control panel 1 comprises a first air row and a second air row; one end of the first air row is connected with the clamp, and the other end of the first air row is connected with the first pressure release valve 3; one end of the second air row is connected with the clamp, and the other end of the second air row is connected with the second pressure relief valve 4. The quick connector 6 is connected with an external air source and is also connected with the multi-way pneumatic control valve 2 through an air pipe 5. The multi-way pneumatic control valve 2 is connected with the first pressure relief valve 3 and/or the second pressure relief valve 4 through an air pipe 5.
The control panel 1 is also provided with a power supply interface and an induction lamp, and the power supply interface is electrically connected with the induction lamp; the clamp is provided with a clamp power interface which is electrically connected with the power supply interface. The clamp power interface supplies power to the clamp through the power supply interface, and transmits an electric signal to the induction lamp, and the induction lamp completes display color conversion according to the electric signal, so that whether the control panel 1 is normally connected with the clamp is monitored, and the phenomenon of part leakage is avoided.
Wherein the gas line is an automatic control element for controlling the flow of gas. The air bar used for controlling the clamp in the utility model is a driving device operated under the compressed air power, and mechanical force and clamping force are generated on the clamp by adjusting and controlling the flow and the pressure of the compressed air, so that a workpiece is fixed for processing.
The first air row and the second air row adopted by the utility model are standard components, so that the utility model has strong universality, and the adjustment of most clamps and manual weldments can be handled by one pneumatic control valve under a pair of lines. The operation method is the same as that of a common clamp, special learning is not needed, and the clamp is convenient to use and easy to popularize. Therefore, the fixture adjusting efficiency can be improved, the requirement of manual weldments is met, the delivery of new vehicle type parts is guaranteed, and the precision is improved.
The multi-way pneumatic control valve 2 is a ten-way pneumatic control valve and can be used for controlling a clamp with ten ways of air or less than ten ways of air, or respectively controlling two clamps with five ways of air or less than five ways of air through the first pressure relief valve 3 and the second pressure relief valve 4.
In one embodiment of the present utility model, the jig is a ten-way gas jig, and the ten-way gas jig is connected to the first-way gas line and the second-way gas line at the same time. The multi-channel pneumatic control valve 2 controls the opening and closing states of the ten channels of connected pneumatic clamps through the combination of the first channel air row and the second channel air row, so that pneumatic clamping and safety control are realized.
In another embodiment of the present utility model, the fixture comprises a first multi-way gas fixture and a second multi-way gas fixture. Specifically, the first multi-path gas clamp and the second multi-path gas clamp are five-path gas clamps, the first multi-path gas clamp is connected with the first path gas row, and the second multi-path gas clamp is connected with the second path gas row. In the use process, the first pressure release valve 3 controls the pressure release of the first path of air exhaust, so as to control the swing arm of the first multi-path air clamp to open and close; the second pressure release valve 4 controls the pressure release of the second path of air exhaust, so as to control the swing arm of the second multi-path air clamp to open and close. According to the utility model, the control system can independently check the opening and closing condition of a certain swing arm without closing an air source.
Based on the above embodiments, because the operating mode of the clamp and the air supply pressure requirements may be different, the need to replace the air supply or to use two different air supplies simultaneously is often faced when using different clamps. For this reason, in one embodiment, the control system of the present utility model is provided with two quick connectors 6, and the two quick connectors 6 are respectively connected with different air sources, so as to simultaneously provide different air sources for the first multi-channel air clamp and the second multi-channel air clamp, and the two air sources can be selected to reduce the frequency of air source replacement when the clamps are frequently switched.
Further, the pressure relief valve is a manual pressure relief valve. Compared with an automatic pressure relief valve, the manual pressure relief valve is more suitable for a small-sized air path system, and has the advantage of lower cost.
Further, to facilitate movement on the production line and to provide stable support for the aforementioned components, the control system also comprises a support frame and a base 7; the control panel 1 and the multi-way pneumatic control valve 2 are connected with the supporting frame. The support frame and the quick connector 6 are arranged on the top surface of the base 7, and the bottom surface of the base 7 is provided with rollers.
The application method and the working principle of the utility model are as follows:
the multi-way pneumatic control valve 2 is respectively connected with the first pressure relief valve 3 and the second pressure relief valve 4, and then a clamp needing to be operated is connected with the air bar. The clamp is one or two clamps with multiple air paths, and when the clamp is one clamp with five air paths or less than five air paths, the clamp selects a first air line or a second air line to be connected; when the clamp is more than five air channels, more than ten air channels or less than ten air channels, the clamp is simultaneously connected with the first air channel and the second air channel. The two quick connectors 6 are connected with air sources, and the air sources select two different air sources according to actual requirements. And the first pressure release valve 3 and the second pressure release valve 4 are controlled to be opened and closed, so that the swing arm of the clamp is controlled to operate normally. When the clamp needs to be replaced, if the clamp is suitable for one of two currently used air sources, the clamp is replaced only through the connected air bars, so that the switching time can be greatly reduced, and the clamp adjusting efficiency is improved.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative of the structures of this utility model and various modifications, additions and substitutions for those skilled in the art can be made to the described embodiments without departing from the scope of the utility model or from the scope of the utility model as defined in the accompanying claims.
Claims (7)
1. An off-line clamp gas circuit control system which is characterized in that: the device comprises a clamp, a control panel, a multi-way pneumatic control valve, a first pressure relief valve, a second pressure relief valve, a quick connector and a plurality of air pipes; the control panel comprises a first air row and a second air row; one end of the first air row is connected with the clamp, and the other end of the first air row is connected with the first pressure relief valve; one end of the second air line is connected with the clamp, and the other end of the second air line is connected with the second pressure relief valve; the multi-path pneumatic control valve is connected with the first pressure relief valve and/or the second pressure relief valve through the air pipe; the quick connector is connected with an external air source and is also connected with the multi-path pneumatic control valve through the air pipe; the multi-path pneumatic control valve is a ten-path pneumatic control valve; the control panel is also provided with a power supply interface and an induction lamp, and the power supply interface is electrically connected with the induction lamp; the fixture is provided with a fixture power interface which is electrically connected with the power supply interface.
2. The control system of claim 1, wherein: the clamp is a ten-way air clamp.
3. The control system of claim 1, wherein: the clamps are two multi-path gas clamps; the multi-channel gas clamp is a multi-channel gas clamp with five channels of gas or less.
4. The control system of claim 1, wherein: the number of the quick connectors is two.
5. The control system of claim 1, wherein: the pressure relief valve is a manual pressure relief valve.
6. The control system of claim 1, wherein: the device also comprises a supporting frame; the control panel and the multi-way pneumatic control valve are connected with the supporting frame.
7. The control system of claim 6, wherein: the device also comprises a base; the support frame and the quick connector are arranged on the top surface of the base; the bottom surface of base is equipped with the gyro wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321141724.9U CN219881519U (en) | 2023-05-12 | 2023-05-12 | Off-line clamp gas circuit control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321141724.9U CN219881519U (en) | 2023-05-12 | 2023-05-12 | Off-line clamp gas circuit control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219881519U true CN219881519U (en) | 2023-10-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321141724.9U Active CN219881519U (en) | 2023-05-12 | 2023-05-12 | Off-line clamp gas circuit control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219881519U (en) |
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2023
- 2023-05-12 CN CN202321141724.9U patent/CN219881519U/en active Active
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