CN219880828U - Electric dragging type filter stick transmitting tube cleaning device - Google Patents
Electric dragging type filter stick transmitting tube cleaning device Download PDFInfo
- Publication number
- CN219880828U CN219880828U CN202321391494.1U CN202321391494U CN219880828U CN 219880828 U CN219880828 U CN 219880828U CN 202321391494 U CN202321391494 U CN 202321391494U CN 219880828 U CN219880828 U CN 219880828U
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- cleaning
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- filter rod
- cleaning head
- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 117
- 238000009434 installation Methods 0.000 claims abstract description 12
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 239000004677 Nylon Substances 0.000 claims description 11
- 229920001778 nylon Polymers 0.000 claims description 11
- 239000003292 glue Substances 0.000 abstract description 7
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000003599 detergent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses an electric dragging type filter rod transmitting tube cleaning device, which comprises: the installation support, the below of installation support is provided with motor and capstan winch, the motor pass through motor reducer and shaft coupling with the capstan winch links to each other, the capstan winch pass through the bearing frame with the installation support links to each other, just twine on the capstan winch has wire rope, wire rope's tip can pass through a pair of spacing wheel that commutates and be connected with cleaning head detachably, the cleaning head is drum spring type cleaning head and/or sponge cleaning head. The electric dragging type filter stick transmitting tube cleaning device can be used for simply, conveniently, quickly and effectively cleaning the glue dirt on the inner wall of the filter stick conveying pipeline.
Description
Technical Field
The utility model relates to the technical field of machinery, in particular to an electric dragging type filter rod transmitting tube cleaning device.
Background
The filter rod conveying pipe is used for connecting the filter rod transmitter and the filter rod receiver, and the filter rod is conveyed to the receiver by the transmitter by using high-pressure air as power so as to be used by a cigarette making machine. When the filter stick passes through the pipeline for a long time and at a high speed, the hot melt adhesive for bonding the filter stick paper lap port on the filter stick is attached to the inner wall of the conveying pipeline due to collision and friction, and glue dirt appears on the inner surface of the pipeline, so that the filter stick is easy to block the pipe and the head part is wrinkled, and the normal emission and quality of the filter stick are affected. Because the number of the transmitting pipes is large, the pipelines are long, and the transmitting pipes are generally erected at the top of a workshop, the workload of disassembly and cleaning is great, and a convenient, quick and effective device is needed for cleaning.
Application number 201720774728.9, patent name: an on-line cleaning device for a filter stick conveying pipeline is formed by organically combining a detergent tank, a water tank, a pump, an output pipeline, a return pipeline and a compressed air pipeline, and achieves the functions of detergent circulation flushing, air flow drying, clear water circulation flushing and air flow drying. However, it has the following disadvantages: the equipment is complex to operate and needs to be operated cooperatively by multiple people; the cleaning liquid is easy to leak at the joint of the conveying pipe, and when the conveying pipe is arranged above the machine, the cleaning liquid can damage equipment and pollute products; the preparation workload before cleaning is great, and the pipeline joints are required to be checked manually one by one before each use, the leakage pipe joints are treated, and the normal cleaning can be realized after the whole pipeline is confirmed to have no leakage points. Application number 201420154911.5, patent name: a cleaning device for a filter rod conveying pipe is of a cylindrical structure, spiral blades are arranged on the side wall of a cylinder, the filter rod conveying pipe is placed in one section, under the action of high-pressure gas, the filter rod conveying pipe moves from one end to the other end of the filter rod conveying pipe, and glue dirt on the inner wall of the filter rod conveying pipe is scraped by the cleaning device. However, it has the following disadvantages: in the cleaning process, the glue dirt on the inner wall of the conveying pipe cannot be completely removed because the glue dirt is not in full contact with the inner wall of the conveying pipe.
In view of this, there is an urgent need to design a cleaning device capable of satisfying the needs.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an electric dragging type filter rod transmitting tube cleaning device, which can be used for simply, conveniently, quickly and effectively cleaning glue dirt on the inner wall of a filter rod conveying pipeline.
The technical problems to be solved by the utility model are realized by the following technical scheme:
an electrically powered towed filter rod emitter cleaning device comprising: the installation support, the below of installation support is provided with motor and capstan winch, the motor pass through motor reducer and shaft coupling with the capstan winch links to each other, the capstan winch pass through the bearing frame with the installation support links to each other, just twine on the capstan winch has wire rope, wire rope's tip can pass through a pair of spacing wheel that commutates and be connected with cleaning head detachably, the cleaning head is drum spring type cleaning head and/or sponge cleaning head.
Preferably, the drum spring type cleaning head comprises: the first traction rope, one end of the first traction rope is provided with a first fastening head, the other end part of the first traction rope is inwards bent to form a drag buckle and then is connected with a second fastening head, the first traction rope is further provided with a third fastening head, and the third fastening head is provided with a drum-shaped spring.
Preferably, the maximum diameter of the drum spring is larger than the inner diameter of the tube wall of the transmitting tube, and the diameter of the drum spring towards one end of the first fastening head is larger than the diameter of the drum spring towards one end of the second fastening head.
Preferably, the drum spring type cleaning head is used for pre-cleaning, and the drag buckle is used for being connected with the steel wire rope.
Preferably, the sponge type cleaning head comprises: the second haulage rope, second haulage rope both ends fifty percent discount forms and pulls the knot, and two tip after the fifty percent discount are fixed through first tight piece and the tight piece of fixing of second, be provided with the sponge cleaning head between the tight piece of fixing of first tight piece and the tight piece of second.
Preferably, the outer diameter of the sponge cleaning head is greater than the inner diameter of the emitter tube.
Preferably, the sponge cleaning head is used for fine cleaning, and the drag buckle is used for being connected with the steel wire rope.
Preferably, the method further comprises: the nylon guide piece is sleeved on the steel wire rope.
Preferably, the winch is connected with the motor speed reducer through the coupler, and the motor is controlled through the frequency converter to realize forward and reverse rotation and speed regulation of the winch.
Preferably, an annular concave arc is arranged in the radial direction of the reversing limiting wheels, and the two reversing limiting wheels are installed in parallel and centered.
The technical scheme of the utility model has the following beneficial effects:
the utility model has simple structure and convenient operation, and can clean very long pipelines at one time; the steel wire rope is connected with the front end cleaning device, and the large diameter of the drum-shaped spring type cleaning head is slightly larger than the inner diameter of the pipeline, so that scale deposit in the pipeline is effectively scraped; the high-strength sponge cleaning head with the outer diameter larger than the inner diameter of the pipeline is used for secondary cleaning, and the high-strength sponge cleaning head is in full contact with the inner wall of the transmitting pipe in the cleaning process, so that the inner wall of the transmitting pipe can be fully cleaned, and the cleaning effect is better; the transmitter is adopted to push the cleaning device by the self-contained compressed air, so that the cleaning device is convenient and quick, no additional cleaning medium is needed, and secondary pollution is avoided even if leakage exists at the joint of the conveying pipe; the motor variable frequency control is adopted to drive the winch to drag and clean, when the cleaning device works, the resistance can become large along with the increase of the length of the pipeline, and the motor dragging ensures that the device can realize the cleaning of the emission pipeline with all the lengths.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description, serve to explain the principles of the utility model.
Fig. 1 is a schematic structural view of an electric trailing type filter rod emitter cleaning device according to the present utility model.
Fig. 2 is a schematic diagram of a winch.
Figure 3 is a schematic view of a cleaning head (of the drum spring type).
Fig. 4 is a schematic view of a cleaning head (sponge cleaning head).
Fig. 5 is a schematic view of a reversing limit wheel.
Fig. 6 is a schematic view of a nylon guide.
FIG. 7 is a schematic representation of the use of the present utility model.
Wherein: the cleaning device comprises a 1-mounting bracket, a 2-motor, a 3-speed reducer, a 4-coupler, a 5-winch, a 6-bearing seat, a 7-cleaning head, an 8-steel wire rope, a 9-reversing limiting wheel, a 10-nylon guide piece and an 11-transmitting tube. 711-first fastening head, 712-drum spring, 713-second fastening head, 714-first traction rope, 715-third fastening head; 721-first fastening block, 722-sponge cleaning head, 723-second fastening block, 724-second traction rope.
Detailed Description
Various exemplary embodiments of the present utility model will now be described in detail. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
An electrically powered towed filter rod emitter cleaning device comprising: the cleaning device comprises a mounting bracket 1, a motor 2, a speed reducer 3, a coupler 4, a winch 5, a bearing seat 6, a cleaning head 7, a steel wire rope 8, a reversing limit wheel 9 and a nylon guide piece 10. The following is detailed:
as shown in fig. 1-7: an electrically powered towed filter rod emitter cleaning device comprising: the installation support 1, the below of installation support 1 is provided with motor 2 and capstan winch 5, and motor 2 passes through motor reducer 3 and shaft coupling 4 and links to each other with capstan winch 5, and capstan winch 5 passes through bearing frame 6 and links to each other with installation support 1, and twines wire rope 8 on the capstan winch 5, and wire rope 8's tip can pass through a pair of spacing wheel 9 that changes to and be connected with cleaning head 7 detachably, and cleaning head 7 is drum spring type cleaning head and/or sponge cleaning head. The cleaning head 7 is provided in two configurations, one of which is a drum-shaped spring type cleaning head for pre-cleaning and the other is a high-strength sponge type cleaning head for fine cleaning, both of which are made as quick-change devices.
Further, a drum spring type cleaning head comprising: the first traction rope 714, one end of the first traction rope 714 is provided with a first fastening head 711, the other end part of the first traction rope 714 is inwards bent to form a drag buckle and then is connected with a second fastening head 713, the first traction rope 714 is also provided with a third fastening head 715, and the third fastening head 715 is provided with a drum-shaped spring 712. The maximum diameter of the drum spring 712 is larger than the inner diameter of the tube wall of the emitter tube 11 to enhance the cleaning effect. The drum spring 712 has a larger diameter toward the end of the first tightening head 711 than toward the end of the second tightening head 713. The traction rope is made into a ring shape, so that the traction rope is convenient to connect with the steel wire rope 8. The cleaning head of the present utility model is preferably drum-shaped, although the present utility model is not limited thereto, and other cleaning heads such as cone-shaped cleaning heads may be used.
Further, a sponge-type cleaning head comprising: and a second traction rope 724, wherein two ends of the second traction rope 724 are folded in half to form a drag buckle, and the two folded ends are fixed through a first fastening block 721 and a second fastening block 723, and a sponge cleaning head 722 is arranged between the first fastening block 721 and the second fastening block 723. The outer diameter of the sponge cleaning head 722 is larger than the inner diameter of the emitter tube 11. And the traction rope is made into a ring shape, so that the traction rope is convenient to connect with the steel wire rope 8.
Further, the device of the utility model further comprises: nylon guide piece, nylon guide piece cover locates on wire rope 8. The radial direction of the reversing limiting wheels 9 is provided with an annular concave arc, and the two reversing limiting wheels 9 are installed in parallel and centered, so that the reversing limiting wheels are flexible to rotate. The wire rope 8 passes through a concave arc of a pair of diverting limiting wheels 9.
Further, the winch 5 is connected with the motor reducer 3 through the coupler 4, and the motor 2 is controlled through the frequency converter, so that forward and reverse rotation and speed regulation of the winch 5 are realized.
The utility model relates to an electric dragging type filter rod transmitting tube cleaning device, which is used in the following steps:
according to the actual position of the launching tube 11, the winch 5 is fixed, then the nylon guide 10 is mounted on the steel wire rope 8 and is put into the launching tube 11 (as shown in fig. 7), compressed air is used for blowing out the steel wire rope 8 and the nylon guide 10, the winch 5 is controlled by a motor to rotate reversely slowly, after the steel wire rope 8 and the nylon guide 10 are blown out of the launching tube 11, the drum-shaped spring cleaning head is mounted, the cleaning head 7 is connected through the joint steel wire rope 8, then the winch 5 is controlled by the motor 2 to rotate positively to pull out the cleaning head 7 from the launching tube 11, the pipe wall is pre-cleaned by the drum-shaped spring cleaning head 7 in the dragging process, the dragging speed can be adjusted according to actual needs, after the drum-shaped spring cleaning head 7 is pulled out of the launching tube 11, the steel wire rope 8 is sent into the launching tube 11 again, and the sponge-shaped cleaning head is mounted for fine cleaning again, and the drum-shaped spring cleaning head is dragged by the motor 2. Through the two cleaning, the accumulated glue on the pipe wall is ensured to be well removed.
The device of the utility model has the advantages that:
1. according to the utility model, the frequency converter is used for controlling the motor to drive the winch, the electric dragging mode is used for cleaning the pipeline, the resistance can be increased along with the increase of the length of the pipeline, and the motor dragging ensures that the device can realize the cleaning of the emission pipelines with all lengths;
2. drum-shaped springs are pre-cleaned, and the cleaned scale is discharged to the rear of the cleaning device through the spiral shape of the springs, so that the accumulation resistance of the scale is reduced;
3. the high-strength sponge head is adopted as a cleaning head for secondary cleaning, and the sponge head with larger diameter can be selected due to large elastic deformation of the sponge, so that the sponge head is ensured to be in full close contact with the inner wall of the pipeline in the cleaning process, and the cleaning effect of the pipeline is improved;
4. the cleaning heads are connected in a quick-hanging manner, so that the assembling, disassembling and replacing speeds of the cleaning heads are effectively improved;
5. two rotatable reversing limit wheels are adopted, so that the steel wire rope can work from different angles, and friction between the steel wire rope and the wheels is reduced.
Although the present utility model has been described with reference to the above embodiments, it should be understood that the present utility model is not limited thereto, and that various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (10)
1. An electric trailing filter rod emitter cleaning device, comprising: the installation support (1), the below of installation support (1) is provided with motor (2) and capstan winch (5), motor (2) pass through motor reducer (3) and shaft coupling (4) with capstan winch (5) link to each other, capstan winch (5) pass through bearing frame (6) with installation support (1) links to each other, just twine on capstan winch (5) wire rope (8), wire rope's (8) tip can pass through a pair of spacing round (9) that commutates and be connected with cleaning head (7) detachably, cleaning head (7) are drum spring type cleaning head and/or sponge cleaning head.
2. The motorized trailing filter rod emitter tube cleaning device according to claim 1, wherein the drum spring type cleaning head comprises: the first haulage rope (714), one end of first haulage rope (714) is provided with first fastening head (711), other end part inwards buckles to form and pulls behind the knot and be connected with second fastening head (713), still be provided with third fastening head (715) on first haulage rope (714), be provided with drum spring (712) on third fastening head (715).
3. The electric trailing filter rod emitter tube cleaning device according to claim 2, characterized in that the maximum diameter of the drum spring (712) is larger than the inner diameter of the wall of the emitter tube (11), the drum spring (712) having a larger diameter towards the end of the first fastening head (711) than towards the end of the second fastening head (713).
4. A motorized trailing filter rod launching tube cleaning device according to claim 3, characterized in that the drum spring type cleaning head is used for pre-cleaning and the trailing clasp is used in connection with the wire rope (8).
5. The motorized, towed, filter rod emitter tube cleaning apparatus according to claim 1, wherein said sponge cleaning head comprises: the second traction rope (724), the both ends fifty percent discount of second traction rope (724) form and drag the knot, and the both ends after the fifty percent discount are fixed through first tight piece (721) and second tight piece (723), be provided with sponge cleaning head (722) between first tight piece (721) and the second tight piece (723).
6. The motorized trailing filter rod emitter tube cleaning device according to claim 5, wherein the sponge cleaning head (722) has an outer diameter greater than an inner diameter of the emitter tube (11).
7. The electric hauling filter rod emitter cleaning device according to claim 6, wherein the sponge cleaning head is used for fine cleaning and the hauling button is used for being connected with the wire rope (8).
8. The motorized, towed, filter rod emitter cleaning apparatus of claim 1, further comprising: nylon guide piece, nylon guide piece cover is located on wire rope (8).
9. The electric dragging type filter rod transmitting tube cleaning device according to claim 1, characterized in that the winch (5) is connected with the motor speed reducer (3) through the coupler (4), and the motor (2) is controlled through a frequency converter to realize forward and reverse rotation and speed regulation of the winch (5).
10. The electric trailing filter rod transmitting tube cleaning device according to claim 1, characterized in that the radial direction of the reversing limiting wheels (9) is provided with an annular concave arc, and the two reversing limiting wheels (9) are arranged in parallel and centered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321391494.1U CN219880828U (en) | 2023-06-02 | 2023-06-02 | Electric dragging type filter stick transmitting tube cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321391494.1U CN219880828U (en) | 2023-06-02 | 2023-06-02 | Electric dragging type filter stick transmitting tube cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219880828U true CN219880828U (en) | 2023-10-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321391494.1U Active CN219880828U (en) | 2023-06-02 | 2023-06-02 | Electric dragging type filter stick transmitting tube cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219880828U (en) |
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2023
- 2023-06-02 CN CN202321391494.1U patent/CN219880828U/en active Active
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