3D cylindricality coating cloud collector
Technical Field
The utility model relates to the technical field of paint mist collection, in particular to a 3D cylindrical paint mist collector.
Background
The collection of paint mist generated by a coating production line is an important subject in the industry all the time, and particularly, the working environment which can generate a large amount of overspray mist is used for the coating production line of a whole vehicle factory. In response to increasingly strict environmental regulations and the trend of users to attach importance to various elements such as solid waste treatment and energy consumption management, coating equipment manufacturers are also continuously researching and exploring, and a plurality of new solutions are introduced, wherein a dry coating line is combined with the design of a paint mist collector, and the brand-new corner is widely used in a plurality of solutions and is considered as an important development direction of the technology.
Such as: the Chinese patent (issued publication number: CN 104971558B, issued publication day: 2017.03.29) discloses a dry venturi paint mist trapping device and application thereof, and the scheme utilizes a venturi paint mist trapping system to greatly improve the trapping and holding capacity of the whole system to paint particles, and compared with the traditional technology, the trapping and holding capacity of the system to paint particles can be improved by tens of times or hundreds of times, and the replacement times of filter materials and the consumption of the filter materials are greatly reduced.
However, this scheme does not specifically disclose the combination structure of assembling of filtering interception layer, and it is not clear how to guarantee that each filtering interception layer inside the device shell has stable design ability, and the equipment preparation of being convenient for. Therefore, how to design a 3D cylindrical paint mist collector which is simple in structural design and convenient to assemble and manufacture rapidly becomes the technical problem to be solved by the utility model.
Disclosure of Invention
The utility model aims to provide a 3D cylindrical paint mist collector for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the 3D columnar paint mist collector comprises a box shell and paint mist collecting units inserted into the box shell, wherein an air inlet is formed in the front end of the box shell, an air outlet is formed in the rear end of the box shell, and each paint mist collecting unit comprises a pair of inserted bracket shells and a plurality of groups of paint mist collecting column matrix units which are arranged vertically symmetrically; each group of paint mist collecting column matrix units comprises a plurality of 3D paint mist collecting columns which are sequentially arranged, and the upper ends and the lower ends of the 3D paint mist collecting columns are respectively inserted into the inserting slots of the corresponding inserting bracket shells.
Preferably, a pair of box cover plates are connected to the upper end opening of the box shell, and the box cover plates are used for covering the upper end opening of the box shell. So structural design, the equipment of the cylindricality coating cloud collector of being convenient for.
Preferably, the box body shell and the plug-in bracket shell are both made of corrugated paper board.
Preferably, the plug-in mounting bracket shell is a rectangular frame shell, and the plug-in mounting slotted hole is formed in the side wall, close to the 3D paint mist collecting column, of the rectangular frame shell.
Preferably, the 3D paint mist collecting column comprises a cylindrical shell, a plurality of through holes are distributed on the outer wall of the cylindrical shell, and glass fiber strips are filled in the cylindrical shell. In a specific working process, paint mist enters the cylindrical shell, and can be trapped and adsorbed through the glass fiber strips.
Preferably, the external surface and/or the internal surface of the cylindrical shell are/is also attached with paint mist collecting mesh cloth, and the paint mist collecting mesh cloth can further improve the adsorption effect of the 3D paint mist collecting column on paint mist.
Preferably, the cross section of the cylindrical shell is regular hexagon.
Preferably, each group of paint mist collecting column matrix units is provided with a plurality of rows of 3D paint mist collecting columns, and the 3D paint mist collecting columns of the rear row and the 3D paint mist collecting columns of the front row are staggered in the left-right direction.
Preferably, the gaps between the 3D paint mist collection posts of the former group are larger than the gaps between the 3D paint mist collection posts of the latter group.
Compared with the prior art, the utility model has the beneficial effects that:
1. the 3D cylindrical paint mist collector is simple in structural design, when in assembly, two ends of each 3D paint mist collecting column are respectively inserted into the insertion slots of the corresponding insertion bracket shells, the paint mist collecting units are assembled, the 3D paint mist collecting columns can be positioned and shaped through a pair of the insertion bracket shells, then the paint mist collecting units are inserted into the box body shells, and the paint mist collector is manufactured, and is convenient to assemble and assemble;
2. the 3D paint mist collecting column can specifically comprise a cylindrical shell, a plurality of through holes are distributed on the outer wall of the cylindrical shell, glass fiber strips with good flame retardant property are filled in the cylindrical shell, paint mist can be intercepted and adsorbed through the glass fiber strips, and the paint mist collecting column has good paint mist adsorption and filtration capacity.
Drawings
FIG. 1 is a schematic perspective view of a 3D cylindrical paint mist collector;
FIG. 2 is a schematic view of the back structure of a 3D cylindrical paint mist collector;
FIG. 3 is a schematic view of the 3D cylindrical paint mist collector in section A-A in FIG. 2;
FIG. 4 is a schematic perspective view of a paint mist collecting unit in a 3D cylindrical paint mist collector;
FIG. 5 is a schematic perspective view of a 3D paint mist collecting post in a 3D cylindrical paint mist collector;
fig. 6 is a schematic plan view of a paint mist collecting mesh in a 3D cylindrical paint mist collector.
In the figure: 1-box shell, 11-air inlet, 12-air outlet, 13-box cover plate, 2-plug-in bracket shell, 21-plug-in slot, 3-3D paint mist collecting column, 31-cylindrical shell, 32-through hole and 4-paint mist collecting screen cloth.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 6, a 3D cylindrical paint mist collector includes a box housing 1 and paint mist collecting units inserted in the box housing 1, wherein an air inlet 11 is provided at the front end of the box housing 1, an air outlet 12 is provided at the rear end of the box housing 1, and the paint mist collecting units include a pair of inserting bracket housings 2 and a plurality of groups of paint mist collecting column matrix units which are symmetrically arranged up and down; each group of paint mist collecting column matrix units comprises a plurality of 3D paint mist collecting columns 3 which are sequentially arranged, and the upper ends and the lower ends of the 3D paint mist collecting columns 3 are respectively inserted into the inserting slots 21 of the corresponding inserting support shell 2.
The working principle of the utility model is as follows: the 3D columnar paint mist collector is simple in structural design, when in assembly, two ends of each 3D paint mist collecting column 3 are respectively inserted into the corresponding inserting slots 21 of the inserting bracket shell 2, the paint mist collecting units are assembled, the 3D paint mist collecting columns 3 can be positioned and shaped through the pair of inserting bracket shells 2, and then the paint mist collecting units are inserted into the box body shell 1, so that the paint mist collector is manufactured.
When the paint mist collecting column is used in work, paint mist air flows enter the box body shell 1 from the air inlet 11, and each 3D paint mist collecting column 3 can adsorb and filter paint mist, so that paint is cut off.
In order to facilitate the assembly of the 3D cylindrical paint mist collector, in this embodiment, a pair of box cover plates 13 are connected to the upper end opening of the box housing 1, and the box cover plates 13 are used for covering the upper end opening of the box housing 1. When the paint mist collecting unit is inserted, the box cover plate 13 can be unfolded, and after the insertion is completed, the box cover plate 13 can be adhered or riveted and fixed at the opening of the upper end of the box shell 1.
As a specific scheme, the box body shell 1 and the plug-in bracket shell 2 are made of corrugated boards. Wherein, cartridge support shell 2 is the rectangle frame shell, and the rectangle frame shell can be formed by corrugated container board through buckling, cartridge slotted hole 21 set up on the lateral wall that the rectangle frame shell is close to 3D coating cloud collection post 3, the shape of cartridge slotted hole 21 and the cross-sectional shape looks adaptation of 3D coating cloud collection post 3.
As a specific scheme, the 3D paint mist collecting column 3 includes a cylindrical shell 31, a plurality of through holes 32 are distributed and formed on the outer wall of the cylindrical shell 31, glass fiber strips with good flame retardant property are filled in the cylindrical shell 31, and the material technology of the glass fiber strips can increase transparent colloid components, so that the color and luster of the glass fiber strips are bright, the toughness of the glass fiber strips is increased, and the formaldehyde content ratio of the glass fiber strips is reduced.
In a specific working process, paint mist enters the cylindrical shell 31, and can be trapped and adsorbed through glass fiber strips.
In order to further improve the adsorption effect of the 3D paint mist collecting column 3 on paint mist, the outer surface and/or the inner surface of the cylindrical drum shell 31 is/are further attached with paint mist collecting mesh cloth 4.
In this embodiment, the cross section of the cylindrical shell 31 is specifically regular hexagon, the dragon-shaped bracket in the following table is the cylindrical shell 31, and one pair of parallel side walls of the cylindrical shell 31 are parallel to the flowing direction of the paint mist air flow, so that each 3D paint mist collecting column 3 can comprehensively collect and filter the paint mist flowing through.
For better absorption filter effect, every group paint mist collecting column matrix unit has 3D paint mist collecting column 3 of multirow, and 3D paint mist collecting column 3 of back row staggers the setting in the left and right directions with 3D paint mist collecting column 3 of preceding row. Wherein, the clearance between the 3D paint mist collecting posts 3 of the former group is larger than the clearance between the 3D paint mist collecting posts 3 of the latter group.
The 3D cylindrical paint mist collector in the embodiment has the characteristics of high paint mist separation efficiency, large paint containing capacity, low average operation pressure difference, long continuous operation time, high flexible customization degree and the like, and has obvious advantages in the aspects of meeting different operation demands of customers, saving energy, protecting environment, inputting equipment cost, operating cost, waste treatment and the like.
In the product design, the main adsorption material adopts glass fiber strips with good flame retardant property, the windward side of the collector adopts a loading layer 3D diversion layered structure (3D paint mist collecting column 3) design, which accords with the deep filtration principle, not only can collect more paint mist, but also can collect more than 10 microns of small paint mist by 99.8 percent, thus the collector is also called as a 3D paint mist collector.
Compared with another labyrinth design on the market, the overspray mist operates in the incremental structure of the 3D mist collecting column 3, so that the filtering efficiency of the product is higher (more than 95% can be achieved in particular), and the operating resistance is extremely low (the initial pressure difference is lower than 20Pa, and the overspray mist collecting column can operate under the low pressure difference condition for a long time).
The 3D cylindrical paint mist collector of the present embodiment may have the following technical indexes when specifically applied:
in the present utility model, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. refer to an orientation or a positional relationship based on that shown in the drawings, and are merely relational terms, which are used for convenience in describing structural relationships of various components or elements of the present utility model, and do not denote any one of the components or elements of the present utility model, and are not to be construed as limiting the present utility model.