CN219873139U - Manual flat wire winding device - Google Patents
Manual flat wire winding device Download PDFInfo
- Publication number
- CN219873139U CN219873139U CN202321164382.2U CN202321164382U CN219873139U CN 219873139 U CN219873139 U CN 219873139U CN 202321164382 U CN202321164382 U CN 202321164382U CN 219873139 U CN219873139 U CN 219873139U
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- flat wire
- sliding table
- bottom plate
- block
- sliding
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- 238000004804 winding Methods 0.000 title claims abstract description 35
- 238000012937 correction Methods 0.000 claims abstract description 11
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000011161 development Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to a manual flat wire winding device which comprises a bottom plate, wherein a sliding table is rotatably arranged on the bottom plate through a rotating shaft, a pressing structure is arranged on the bottom plate on one side of the sliding table, a dovetail groove is arranged on the sliding table along the length direction of the sliding table, two ends of the dovetail groove are provided with limiting structures, a sliding block is arranged in the dovetail groove in a sliding mode, a flat wire mold core is arranged on the sliding block, a stress application hole is formed in the top of the flat wire mold core in a penetrating mode, a stress application rod is arranged in the stress application hole, and a flat wire correction structure is arranged on the bottom plate in the direction of an included angle of 90 degrees between the sliding table and the pressing structure. The coil sample is manufactured manually, special flat wire vertical winding equipment is not needed to be purchased, the device is simple in structure, easy to process, short in processing period of the sample, low in cost, and coil samples with different sizes can be wound by replacing flat wire mold cores and winding wheels with different sizes, so that uncertainty of the development stage of the sample can be adapted, unnecessary expense is saved, and development cost is reduced.
Description
Technical Field
The utility model relates to the technical field of coil winding, in particular to a manual flat wire winding device.
Background
In the prior art, the manufacturing of flat wire coil sample pieces generally includes the following modes: adopting special flat wire vertical winding equipment; a servo motor is adopted to drive the die to bend; finding out special flat wire vertical winding manufacturers and outsourcing processing. The above modes have the advantages that if special flat wire vertical winding equipment is needed to be purchased, the cost is high, special tools matched with the equipment are needed to be manufactured, the processing period is long, and the cost is high; the whole set of special tool is required to be replaced when the flat wire model is replaced, the time is long, the trouble is caused, and the problems of sample manufacturing and the like cannot be solved.
The Chinese patent with the patent number of 202220845909.7 discloses an enamelled rectangular wire vertical winding machine, which comprises a control box, a fixed substrate and a winding mechanism, wherein the control box and the winding mechanism are fixed on the substrate, the winding mechanism comprises a male chuck and a female chuck, and the male chuck is connected with the control box through a transmission shaft and is controlled to rotate by the control box; a vertical winding shaft is arranged on the central shaft of the male chuck; the female chuck can move back and forth relative to the male chuck, and a through hole penetrating through the vertical winding shaft is arranged in the center; flat wire clamping grooves are formed in the male clamping head and the female clamping head. The utility model has simple structure, convenient operation and use and low production cost.
One skilled in the art would like to propose a manual flat wire winding device that is simple in structure, easy to process, and low in cost.
Disclosure of Invention
In view of the foregoing problems of the prior art, a primary object of the present utility model is to provide a manual flat wire winding device.
The utility model provides a manual flat wire winding device which comprises a bottom plate, wherein a sliding table is rotatably arranged on the bottom plate through a rotating shaft, a pressing structure is arranged on the bottom plate on one side of the sliding table, a dovetail groove is arranged on the sliding table along the length direction of the sliding table, two ends of the dovetail groove are provided with limiting structures, a sliding block is arranged in the dovetail groove in a sliding mode, a flat wire mold core is fixedly arranged on the sliding block, a stress application hole is formed in the top of the flat wire mold core in a penetrating mode, a stress application rod is arranged in the stress application hole, and a flat wire correction structure is arranged on the bottom plate in the direction of an included angle of 90 degrees between the sliding table and the pressing structure.
Further, the compaction structure comprises a support, a push rod and a spring, wherein the support is a square body arranged on a bottom plate on one side of the sliding table, the push rod penetrates through two sides of the square body in the horizontal direction and is in sliding connection with the square body, a limit nut is arranged at one end of the square body, far away from the sliding table, of the push rod, the push rod part, located on the inner side of the square body, is sheathed with the spring, the spring is arranged on the push rod, close to one side of the sliding table, of the push rod, an open slot is formed in one end, close to the sliding table, of the square body, a reel is arranged in the open slot in a rotating mode through a pin, and the reel is attached to the flat wire mold core.
Further, a wire groove for clamping the flat wire is arranged on the periphery of the reel.
Further, the flat wire mold core is an oblong column, the top of the oblong column is narrowed towards the middle and is reduced, a plurality of stress application holes are formed in the side face of the top of the oblong column in parallel, and the stress application rod is arranged in one stress application hole.
Further, the limit structure comprises a stop block and a limit screw, an adjusting groove is formed in the stop block and penetrates through the stop block along the length direction of the stop block, an inner screw hole is formed in the position, close to the two ends, of the dovetail groove, of the stop block, and the limit screw penetrates through the adjusting groove of the stop block and is in threaded connection with the inner screw hole to fix the stop block in the dovetail groove.
Further, the flat wire correcting structure comprises an upper flat wire correcting block and a lower flat wire correcting block, wherein the lower flat wire correcting block is fixedly arranged on the bottom plate, the upper flat wire correcting block is arranged on the lower flat wire correcting block, and a correcting groove used for penetrating through the flat wire and straightening the flat wire is formed in one face, opposite to the upper flat wire correcting block, of the lower flat wire correcting block.
Further, the bottom plate is further provided with a power-assisted bolt, and the power-assisted bolt is located between the pressing structure and the flat wire correcting structure.
Compared with the prior art, the utility model has the beneficial effects that: the coil sample is manufactured in a manual mode, special flat wire vertical winding equipment is not required to be purchased, the device is simple in structure, easy to process, short in processing period of the sample, low in cost and capable of winding coil samples of different sizes by replacing flat wire mold cores and winding wheels of different sizes, and therefore uncertainty of sample development stages can be adapted, unnecessary expenses are saved, and development cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic diagram of another side view of the present utility model;
fig. 4 is a schematic top view of the present utility model.
Legend description: 1. a flat wire mold core; 101. a stress application hole; 102. a stress application rod; 2. a slide block; 3. a sliding table; 31. a dovetail groove; 4. a compression nut; 5. a stop block; 51. an adjustment tank; 6. a rotating shaft; 7. a bottom plate; 8. a bracket; 9. a push rod; 10. a reel; 11. a pin; 12. a lower flat wire correction block; 13. an upper flat wire correction block; 14. and a power-assisted bolt.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model.
The utility model will be further described with reference to the drawings and the specific embodiments
Examples
As shown in fig. 1 to 4, a manual flat wire winding device comprises a bottom plate 7, a sliding table 3 is rotatably arranged on the bottom plate 7 through a rotating shaft 6, a compression structure is arranged on the bottom plate 7 on one side of the sliding table 3, a dovetail groove 31 is arranged on the sliding table 3 along the length direction of the sliding table 3, limiting structures are arranged at two ends of the dovetail groove 31, a sliding block 2 is arranged in the dovetail groove 31 in a sliding manner, a flat wire mold core 1 is fixedly arranged on the sliding block 2, a stress application hole 101 is formed in the top of the flat wire mold core 1 in a penetrating manner, a stress application rod 102 is arranged in the stress application hole 101, and a flat wire correction structure is arranged on the bottom plate 7 in the 90-degree included angle direction of the sliding table 2 serving as a circle center and the compression structure.
The pressing structure is used for enabling the flat wire to be always attached to the outline of the flat wire mold core 1.
The flat wire correcting structure is used for correcting the direction of the flat wire to prevent the flat wire from being knotted and wound.
The structure is particularly simple because no external driving structure is needed, and no power input is needed.
The compressing structure comprises a support 8, a push rod 9 and a spring, wherein the support 8 is a square body arranged on a bottom plate 7 on one side of a sliding table 2, the push rod 9 penetrates through two sides of the square body in the horizontal direction and is in sliding connection with the square body, a limit nut is arranged at one end of the push rod 9, which extends out of the square body and is far away from the sliding table 2, the spring is sleeved on a push rod part of the push rod 9, which is positioned on the inner side of the square body, the spring is close to the push rod 9 on one side of the sliding table 2, the push rod 9 extends out of the square body and is close to one end of the sliding table 2, an open slot is formed in the open slot, a reel 10 is rotatably arranged in the open slot through a pin 11, and the reel 10 is attached to the flat wire mold core 1.
The push rod 9 pushes the reel 10 against the flat wire mold core 1 along the length direction by the tension of the spring, and automatically adjusts tightness along with the rotation of the flat wire mold core 1, so that the reel 10 is always kept in a fitting state with the flat wire mold core 1.
The wire grooves for clamping the flat wires are arranged on the peripheral surface of the reel 10, so that the flat wires are prevented from being deviated.
The flat wire mold core 1 is an oblong column, the top of the oblong column is narrowed towards the middle, three stressing holes 101 are formed in the side face of the top of the oblong column in parallel, and a stressing rod 102 is arranged in one stressing hole 101, so that the coil can be conveniently taken down by narrowing the top of the flat wire mold core 1 towards the middle.
The limit structure comprises a stop block 5 and a limit screw, wherein an adjusting groove 51 is formed in the stop block 5 in a penetrating manner along the length direction of the stop block 5, inner screw holes are formed in the positions, close to the two ends, of the dovetail groove 31 respectively, and the limit screw penetrates through the adjusting groove 51 of the stop block 5 and is in threaded connection with the inner screw holes to fix the stop block 5 in the dovetail groove 31.
The flat wire correcting structure comprises a lower flat wire correcting block 12 and an upper flat wire correcting block 13, wherein the lower flat wire correcting block 12 is fixedly arranged on the bottom plate 7, the upper flat wire correcting block 13 is arranged on the lower flat wire correcting block 12, and a correcting groove for penetrating through the flat wire and straightening the flat wire is formed in one face, opposite to the upper flat wire correcting block 13, of the lower flat wire correcting block 12.
The bottom plate 7 is also provided with a power-assisted bolt 14, and the power-assisted bolt 14 is positioned between the compression structure and the flat wire correction structure.
The specific winding process comprises the following steps: the device is placed on a working platform and fixed;
the flat wire is penetrated out of a correction groove of the flat wire correction structure, soft cloth is wrapped at the contact position of the flat wire correction structure and the flat wire, and the flat wire is prevented from being damaged by the flat wire correction structure;
pulling the flat wire to slide towards the reel 10 and threading the head of the flat wire out of the wire slot of the reel 10;
winding the head of the flat wire on the flat wire mold core 1 to form a tension point during rotation;
the boosting rod 102 is inserted into a proper boosting hole 101 at the upper end of the flat wire mold core 1, and the boosting bolt 14 on the bottom plate 7 is used for limiting, so that the flat wire mold core 1 is pried to slide along the dovetail groove 31;
when the flat wire mold core 1 slides to the end part, the hole position of the stressing rod 102 is replaced, and the flat wire mold core 1 is continuously pried to rotate to the reverse side along the rotating shaft 6;
changing the stressing rod 102 to insert into the stressing hole 101 hole site of the flat wire mold core 1, enabling the flat wire mold core 1 to slide to the other end along the dovetail groove 31, completing the winding of one turn of coil, repeating the actions, and completing the winding of a plurality of turns of coil;
cutting off the tail of the wound coil and the wire inlet end of the flat wire, and taking the coil out of the flat wire mold core 1 upwards.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting thereof; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (7)
1. The utility model provides a manual flat line coiling device, includes bottom plate, its characterized in that: the sliding table is rotatably arranged on the bottom plate through the rotating shaft, the pressing structure is arranged on the bottom plate on one side of the sliding table, the dovetail groove is arranged on the sliding table along the length direction of the sliding table, the limiting structures are arranged at the two ends of the dovetail groove, the sliding block is arranged in the dovetail groove in a sliding mode, the flat wire mold core is fixedly arranged on the sliding block, the top of the flat wire mold core is communicated with the stressing hole, the stressing rod is arranged in the stressing hole, and the flat wire correcting structure is arranged on the bottom plate in the direction of an included angle of 90 degrees between the center of the sliding table and the pressing structure.
2. The manual edgewise winding apparatus according to claim 1, wherein: the compaction structure comprises a support, a push rod and a spring, wherein the support is a square body arranged on a bottom plate on one side of the sliding table, the push rod penetrates through two sides of the square body in the horizontal direction and is in sliding connection with the square body, a limit nut is arranged at one end of the square body, far away from the sliding table, of the push rod, the push rod part of the push rod, which is positioned on the inner side of the square body, is sheathed with the spring, the spring is arranged on the push rod, which is close to one side of the sliding table, a slot is formed in one end, which is close to the sliding table, of the square body, a winding wheel is arranged in the slot in a rotating mode through a pin, and the winding wheel is attached to a flat wire mold core.
3. The manual edgewise winding apparatus according to claim 2, wherein: and a wire groove for clamping the flat wire is arranged on the peripheral surface of the reel.
4. The manual edgewise winding apparatus according to claim 1, wherein: the flat wire mold core is an oblong column body, the top of the oblong column body is narrowed towards the middle and is reduced, a plurality of stress application holes are formed in the side face of the top of the oblong column body in parallel, and stress application rods are arranged in one stress application hole.
5. The manual edgewise winding apparatus according to claim 1, wherein: the limit structure comprises a stop block and a limit screw, wherein an adjusting groove is formed in the stop block in a penetrating mode along the length direction of the stop block, inner screw holes are formed in the two ends of the dovetail groove respectively, and the limit screw penetrates through the adjusting groove of the stop block and is in threaded connection with the inner screw holes to fix the stop block in the dovetail groove.
6. The manual edgewise winding apparatus according to claim 1, wherein: the flat wire correcting structure comprises an upper flat wire correcting block and a lower flat wire correcting block, wherein the lower flat wire correcting block is fixedly arranged on a bottom plate, the upper flat wire correcting block is arranged on the lower flat wire correcting block, and a correcting groove used for penetrating through the flat wire and straightening the flat wire is formed in one face, opposite to the upper flat wire correcting block, of the lower flat wire correcting block.
7. The manual edgewise winding apparatus according to claim 1, wherein: and the bottom plate is also provided with a power-assisted bolt, and the power-assisted bolt is positioned between the compression structure and the flat wire correction structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321164382.2U CN219873139U (en) | 2023-05-15 | 2023-05-15 | Manual flat wire winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321164382.2U CN219873139U (en) | 2023-05-15 | 2023-05-15 | Manual flat wire winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219873139U true CN219873139U (en) | 2023-10-20 |
Family
ID=88347192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321164382.2U Active CN219873139U (en) | 2023-05-15 | 2023-05-15 | Manual flat wire winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219873139U (en) |
-
2023
- 2023-05-15 CN CN202321164382.2U patent/CN219873139U/en active Active
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