CN219871997U - Annular LCM module assembly production facility - Google Patents
Annular LCM module assembly production facility Download PDFInfo
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- CN219871997U CN219871997U CN202320642989.0U CN202320642989U CN219871997U CN 219871997 U CN219871997 U CN 219871997U CN 202320642989 U CN202320642989 U CN 202320642989U CN 219871997 U CN219871997 U CN 219871997U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 229920002799 BoPET Polymers 0.000 claims abstract description 24
- 239000005041 Mylar™ Substances 0.000 claims abstract description 24
- 238000007689 inspection Methods 0.000 claims abstract description 18
- 230000008859 change Effects 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000001746 injection moulding Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 13
- 239000000428 dust Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
The utility model relates to annular LCM module assembly production equipment, which comprises an annular conveying line and a plurality of assembly positioning dies which are independently arranged on the annular conveying line, wherein a backboard feeding station, a reflector plate assembly station, a light guide plate assembly station, a lower expansion assembly station, a BEF assembly station, an upper expansion assembly station, a rubber frame assembly station, a BLU inspection station, a CELL assembly station, a PCB assembly station, a TC assembly station, a Mylar attaching station, an LCM inspection station and a blanking station are sequentially arranged along the annular conveying line; the annular conveying line drives a plurality of assembling and positioning dies to move simultaneously so as to change the assembling stations. The utility model has reasonable design, the annular conveying line is adopted to drive the assembly positioning die to be switched among all assembly stations, and each assembly station carries out an assembly process, so that continuous assembly can be realized, the time consumption of process switching is effectively reduced, and the assembly efficiency is improved; meanwhile, the problems of damage, dust adhesion and the like of materials are not easy to occur during process switching, and the assembly yield is improved.
Description
Technical field:
the utility model relates to annular LCM module assembly production equipment.
The background technology is as follows:
LCM (LCD Module) the LCD module and the liquid crystal module are assembled by assembling the LCD device, the connector, the control and drive peripheral circuit, the PCB, the backlight source, the structural member, etc.
At present, when the LCM module is assembled, each assembly procedure is independent, the whole assembly production line is discontinuous, and materials are required to be carried by means of a transfer robot or a manual work between procedures, so that assembly time is increased, assembly efficiency is reduced, and display effects are seriously affected after damage and dust adhesion occur in the carrying process due to the fact that the optical film, the light guide plate and the liquid crystal panel are vulnerable parts, and only parts can be replaced in a reworking mode later. In view of the above, there is a need for improvement in the existing LCM module assembly line to improve the assembly efficiency and quality.
The utility model comprises the following steps:
the utility model aims at improving the problems existing in the prior art, namely the technical problem to be solved by the utility model is to provide annular LCM module assembly production equipment, which is reasonable in design and effectively improves the assembly efficiency and the assembly quality.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides an annular LCM module equipment production facility, includes annular transfer chain and a plurality of independent equipment positioning die that sets up on annular transfer chain, has set gradually a plurality of equipment stations along annular transfer chain, annular transfer chain drives a plurality of equipment positioning die simultaneously and removes to change the equipment station.
Further, the annular conveying line comprises an annular machine table, and an annular conveying track is arranged at the top of the annular machine table; the plurality of assembly positioning dies are arranged in the annular conveying track and are in sliding connection with the annular conveying track.
Further, an annular conveying belt is coaxially arranged at the inner side end of the annular conveying track, a plurality of horizontally arranged driving belt wheels are connected to the inner side end of the annular conveying belt, the driving belt wheels are connected with a conveying motor, and the conveying motor drives the annular conveying belt to rotate through the driving belt wheels; the outer side end of the annular conveying belt is fixedly connected with the inner side ends of the plurality of assembly positioning dies so as to drive the assembly positioning dies to move along the annular conveying track.
Further, the middle part of the bottom surface of the annular conveying track is coaxially fixed with an annular guide rail, and the bottom of the assembly positioning die is in sliding connection with the annular guide rail.
Further, the annular conveying line is in a circular ring shape or an elliptical ring shape.
Further, the number of the assembling stations is the same as the number of the assembling and positioning dies.
Further, the plurality of assembly stations are a backboard feeding station, a reflector plate assembly station, a light guide plate assembly station, a lower expansion assembly station, a BEF assembly station, an upper expansion assembly station, a rubber frame assembly station, a BLU checking station, a CELL assembly station, a PCB assembly station, a TC assembly station, a Mylar attaching station, an LCM checking station and a blanking station in sequence along the conveying direction of the annular conveying line.
Further, the automatic feeding device also comprises a backboard conveying mechanism, a reflector plate die-cutting machine, a light guide plate hot press, a lower expansion die-cutting machine, a BEF die-cutting machine, an upper expansion die-cutting machine, a rubber frame injection molding machine, BLU checking equipment, CELL assembling equipment, a PCB assembling manipulator, a TC assembling manipulator, a Mylar conveying mechanism, LCM checking equipment and a blanking manipulator which are arranged at the outer side of the annular conveying line, wherein a backboard feeding manipulator is arranged between the output end of the backboard conveying mechanism and a backboard feeding station; a reflector plate feeding manipulator is arranged between the output end of the reflector plate die cutting machine and the reflector plate assembling station; a light guide plate feeding manipulator is arranged between the output end of the light guide plate hot press and the light guide plate assembling station; a lower expansion feeding manipulator is arranged between the output end of the lower expansion die cutting machine and the lower expansion assembling station; a BEF feeding manipulator is arranged between the output end of the BEF die cutting machine and the BEF assembling station; an upper expansion feeding manipulator is arranged between the output end of the upper expansion die cutting machine and the upper expansion assembling station; a rubber frame feeding manipulator is arranged between the output end of the rubber frame injection molding machine and the rubber frame assembling station; the detection end of the BLU inspection equipment is arranged at the BLU inspection station; a CELL feeding manipulator is arranged between the output end of the CELL assembling equipment and the CELL assembling station; the PCB assembling mechanical arm turns over and locks the PCB at the PCB assembling station; the TC assembling mechanical arm assembles and locks the TC of the TC assembling station; a Mylar attaching manipulator is arranged between the output end of the Mylar conveying mechanism and the Mylar attaching station; the detection end of the LCM inspection equipment is arranged at the LCM inspection station; the blanking manipulator is used for taking down the LCM assembled at the blanking station.
Compared with the prior art, the utility model has the following effects: the utility model has reasonable design, the annular conveying line is adopted to drive the assembly positioning die to be switched among all assembly stations, and each assembly station carries out an assembly process, so that continuous assembly can be realized, the time consumption of process switching is effectively reduced, and the assembly efficiency is improved; meanwhile, the problems of damage, dust adhesion and the like of materials are not easy to occur during process switching, and the assembly yield is improved.
Description of the drawings:
FIG. 1 is a schematic perspective view of a first embodiment of the present utility model;
FIG. 2 is a schematic top view of a first embodiment of the present utility model;
FIG. 3 is a schematic top view of an endless conveyor line in accordance with an embodiment of the utility model;
FIG. 4 is an enlarged schematic view at A in FIG. 3;
FIG. 5 is a schematic view showing a partial cross-sectional configuration of an endless conveyor line in accordance with an embodiment of the utility model;
fig. 6 is a schematic top view of a second embodiment of the present utility model.
The specific embodiment is as follows:
the utility model will be described in further detail with reference to the drawings and the detailed description.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
As shown in fig. 1 to 5, the annular LCM module assembly production equipment of the utility model comprises an annular conveying line 1 and a plurality of assembly positioning dies 2 which are independently arranged on the annular conveying line 1, wherein the assembly positioning dies 2 are used for placing parts required by assembly and are assembled in the assembly positioning dies; a plurality of assembly stations are sequentially arranged along the annular conveying line, and the annular conveying line 1 drives a plurality of assembly positioning dies 2 to move simultaneously so as to change the assembly stations. The annular conveying line is adopted to drive the assembly positioning die to be converted among the assembly stations, and each assembly station carries out an assembly process, so that annular continuous assembly can be realized, the time consumption of process switching is effectively reduced, and the assembly efficiency is improved; meanwhile, the problems of damage, dust adhesion and the like of materials are not easy to occur during process switching, and the assembly yield is improved.
In this embodiment, the annular conveying line 1 may be annular, elliptical, or other annular shapes; taking the annular conveying line as an example, the annular conveying line specifically comprises: the annular conveying line 1 comprises an annular machine table 3, an annular conveying track 4 which is coaxially distributed is arranged at the top of the annular machine table 3, and the annular conveying track 4 is also annular; the plurality of assembly positioning dies 2 are arranged in the annular conveying track 4 and are in sliding connection with the annular conveying track.
In this embodiment, in order to facilitate driving the assembly positioning mold to move along the annular conveying track, an annular conveying belt 5 is coaxially disposed at the inner side end of the annular conveying track 4, a plurality of horizontally disposed driving belt wheels 6 are connected to the inner side end of the annular conveying belt 5, the driving belt wheels 6 are connected with a conveying motor 7 and penetrate through the inner side wall of the annular conveying track 4, and the conveying motor 7 drives the annular conveying belt 5 to rotate through the driving belt wheels 6; the outer side end of the annular conveying belt 5 is fixedly connected with the inner side ends of the plurality of assembly positioning dies 2, and the assembly positioning dies 2 are driven to move along the annular conveying track 4 when the annular conveying belt 5 rotates so as to change the assembly stations.
In this embodiment, in order to guide the movement of the assembly positioning mold and improve the stability of the movement, an annular guide rail 8 is coaxially fixed in the middle of the bottom surface of the annular conveying track 4, and the bottom of the assembly positioning mold 2 is slidably connected with the annular guide rail 8.
In this embodiment, the number of the assembling stations is the same as the number of the assembling and positioning dies 2, that is: each assembly station is provided with an assembly positioning die, and when the annular conveying belt rotates once, each assembly positioning die is used for completing the conversion assembly station.
In another embodiment, each assembly station is provided with a limit sensor 9 for detecting the assembly positioning die, and the limit sensor 9 is arranged on the outer side wall of the annular conveying track.
In this embodiment, the plurality of assembling stations sequentially include a back plate feeding station 10, a reflector assembling station 11, a light guide plate assembling station 12, a lower expansion assembling station 13, a BEF assembling station 14, an upper expansion assembling station 15, a rubber frame assembling station 16, a BLU checking station 17, a CELL assembling station 18, a PCB assembling station 19, a TC assembling station 20, a Mylar attaching station 21, an LCM checking station 22, and a blanking station 23 along the conveying direction of the annular conveying line. During operation, the backboard is placed on the assembling and positioning die 2 at the backboard feeding station 10, then the annular conveying line 1 rotates anticlockwise, so that the assembling and positioning die 2 moves to the reflector sheet assembling station 11, and the reflector sheet is assembled on the backboard; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a light guide plate assembly station 12, and the light guide plate is transferred to the reflecting sheet; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a lower expansion assembly station 13, and lower expansion is assembled in the assembly positioning die at the lower expansion assembly station; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a BEF assembly station 14, and BEF is assembled in the assembly positioning die at the BEF assembly station; then the annular conveying line continues to rotate, so that the assembly positioning die moves to an upper expansion assembly station 15, and the upper expansion assembly station assembles and expands into the assembly positioning die; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a rubber frame assembly station 16, and the rubber frame is assembled in the assembly positioning die at the rubber frame assembly station; then the annular conveying line continues to rotate, so that the assembling and positioning die moves to a BLU checking station 17, and BLU checking is carried out through CCD; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a CELL assembly station 18, and CELL is assembled in the assembly positioning die at the CELL assembly station; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a PCB assembly station 19, and the PCB is turned over and locked at the PCB assembly station; then the annular conveying line continues to rotate, so that the assembling and positioning die moves to a TC assembling station 20, and TC is assembled and locked at the TC assembling station; then the annular conveying line continues to rotate, so that the assembly positioning die moves to a Mylar attaching station 21, and Mylar is attached to the Mylar attaching station; then the annular conveying line continues to rotate, so that the assembling and positioning die moves to an LCM checking station 22, and the assembled LCM is checked through a CCD; and then the annular conveying line continues to rotate, so that the assembling and positioning die moves to a blanking station 23, and the assembled LCM is taken down at the blanking station. The whole process forms an annular assembly production line, and continuous assembly is realized.
It should be noted that, in each of the above-mentioned assembling stations, the specific assembling operation may be performed by manual assembling or by related mechanical assembling devices.
Embodiment two: as shown in fig. 6, the present embodiment is different from the first embodiment in that: the automatic assembling device further comprises a back plate conveying mechanism 24, a reflector plate die-cutting machine 25, a light guide plate hot press 26, a lower expansion die-cutting machine 27, a BEF die-cutting machine 28, an upper expansion die-cutting machine 29, a rubber frame injection molding machine 30, a BLU checking device 31, a CELL assembling device 32, a PCB assembling manipulator 33, a TC assembling manipulator 34, a Mylar conveying mechanism 35, an LCM checking device 36 and a blanking manipulator 37 which are all existing devices, and the degree of automation of the assembling is further realized through the existing devices.
A backboard feeding manipulator 38 is arranged between the output end of the backboard conveying mechanism 24 and the backboard feeding station, and the backboard feeding manipulator 38 directly moves the backboard output by the backboard conveying mechanism 24 to the backboard feeding station 10 and is placed in the assembly positioning die.
A reflector feeding manipulator 39 is arranged between the output end of the reflector die-cutting machine 25 and the reflector assembling station, and the reflector feeding manipulator 39 moves the reflector output by the reflector die-cutting machine 25 to the reflector assembling station 11 and is assembled on the backboard.
A light guide plate feeding manipulator 40 is arranged between the output end of the light guide plate hot press 26 and the light guide plate assembling station 12, and the light guide plate feeding manipulator 40 moves the light guide plate output by the light guide plate hot press 26 to the light guide plate assembling station 12 and assembles the light guide plate on the reflecting sheet.
A lower-expansion feeding manipulator 41 is arranged between the output end of the lower-expansion die-cutting machine 27 and the lower-expansion assembling station 13, and the lower-expansion feeding manipulator 41 moves the lower expansion output by the lower-expansion die-cutting machine 27 to the lower-expansion assembling station 13 and assembles the lower expansion.
A BEF loading robot 42 is disposed between the output end of the BEF die cutter 28 and the BEF assembly station 14, and the BEF loading robot 42 moves the BEF output from the BEF die cutter 28 to the BEF assembly station 14 and assembles the BEF.
An upper-expansion feeding manipulator 43 is arranged between the output end of the upper-expansion die-cutting machine 29 and the upper-expansion assembling station 15, and the upper-expansion feeding manipulator 43 moves the upper expansion output by the upper-expansion die-cutting machine 29 to the upper-expansion assembling station 15 and assembles the upper expansion.
A rubber frame feeding manipulator 44 is arranged between the output end of the rubber frame injection molding machine 30 and the rubber frame assembling station 16, and the rubber frame feeding manipulator 44 moves the rubber frame injection molded by the rubber frame injection molding machine 30 to the rubber frame assembling station 16 and assembles the rubber frame.
The inspection end of the BLU inspection apparatus 31 is provided at the BLU inspection station 17 for CCD inspection of the previously assembled product.
A CELL feeding manipulator 45 is arranged between the output end of the CELL assembling equipment 32 and the CELL assembling station 18, and the CELL feeding manipulator 45 conveys the CELL assembled by the CELL assembling equipment to the CELL assembling station 18 and assembles the CELL to a rubber frame.
The PCB assembling manipulator 33 turns over and locks the PCB at the PCB assembling station 19; the TC assembly robot 34 assembles and locks the TC of the TC assembly station 20.
A Mylar attaching manipulator 46 is arranged between the output end of the Mylar conveying mechanism 35 and the Mylar attaching station, and the Mylar attaching manipulator 46 moves the Mylar output by the Mylar conveying mechanism to the Mylar attaching station 21 and attaches the Mylar.
The detection end of the LCM inspection device 36 is provided at the LCM inspection station 22 to inspect the assembled LCM for complete assembly and to confirm assembly quality.
The blanking manipulator 37 is used for removing the assembled LCM at the blanking station 23, and removing the assembled LCM from the annular conveying line is achieved.
It should be noted that, the above-mentioned manipulator adopts current industrial manipulator, and industrial manipulator is current mature product, and here is not repeated for its structure and specific theory of operation too much.
If the utility model discloses or relates to components or structures fixedly connected with each other, then unless otherwise stated, the fixed connection is understood as: detachably fixed connection (e.g. using bolts or screws) can also be understood as: the non-detachable fixed connection (e.g. riveting, welding), of course, the mutual fixed connection may also be replaced by an integral structure (e.g. integrally formed using a casting process) (except for obviously being unable to use an integral forming process).
In addition, terms used in any of the above-described aspects of the present disclosure to express positional relationship or shape have meanings including a state or shape similar to, similar to or approaching thereto unless otherwise stated.
Any part provided by the utility model can be assembled by a plurality of independent components, or can be manufactured by an integral forming process.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same; while the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present utility model or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the utility model, it is intended to cover the scope of the utility model as claimed.
Claims (8)
1. Annular LCM module equipment production facility, its characterized in that: including annular transfer chain and a plurality of independent equipment positioning die that sets up on annular transfer chain, set gradually a plurality of equipment stations along annular transfer chain, annular transfer chain drives a plurality of equipment positioning die simultaneously and removes to change the equipment station.
2. The annular LCM module assembly line of claim 1, wherein: the annular conveying line comprises an annular machine table, and an annular conveying track is arranged at the top of the annular machine table; the plurality of assembly positioning dies are arranged in the annular conveying track and are in sliding connection with the annular conveying track.
3. The annular LCM module assembly line of claim 2, wherein: the inner side end of the annular conveying track is coaxially provided with an annular conveying belt, the inner side end of the annular conveying belt is connected with a plurality of horizontally arranged driving belt wheels, the driving belt wheels are connected with a conveying motor, and the conveying motor drives the annular conveying belt to rotate through the driving belt wheels; the outer side end of the annular conveying belt is fixedly connected with the inner side ends of the plurality of assembly positioning dies so as to drive the assembly positioning dies to move along the annular conveying track.
4. A ring-shaped LCM module assembly line as defined in claim 3, wherein: the middle part of the bottom surface of the annular conveying track is coaxially fixed with an annular guide rail, and the bottom of the assembly positioning die is in sliding connection with the annular guide rail.
5. The annular LCM module assembly line of claim 1, wherein: the annular conveying line is in a circular ring shape or an elliptical ring shape.
6. The annular LCM module assembly line of claim 1, wherein: the number of the assembling stations is the same as that of the assembling and positioning dies.
7. The annular LCM module assembly line of claim 1, wherein: the plurality of assembly stations are a backboard feeding station, a reflector plate assembly station, a light guide plate assembly station, a lower expansion assembly station, a BEF assembly station, an upper expansion assembly station, a rubber frame assembly station, a BLU inspection station, a CELL assembly station, a PCB assembly station, a TC assembly station, a Mylar attaching station, an LCM inspection station and a blanking station in sequence along the conveying direction of the annular conveying line.
8. The annular LCM module assembly line of claim 7, wherein: the automatic feeding device comprises a circular conveying line, a back plate conveying mechanism, a reflecting plate die cutting machine, a light guide plate hot press, a lower expansion die cutting machine, a BEF die cutting machine, an upper expansion die cutting machine, a rubber frame injection molding machine, BLU checking equipment, CELL assembling equipment, a PCB assembling manipulator, a TC assembling manipulator, a Mylar conveying mechanism, LCM checking equipment and a blanking manipulator, wherein a back plate feeding manipulator is arranged between the output end of the back plate conveying mechanism and a back plate feeding station; a reflector plate feeding manipulator is arranged between the output end of the reflector plate die cutting machine and the reflector plate assembling station; a light guide plate feeding manipulator is arranged between the output end of the light guide plate hot press and the light guide plate assembling station; a lower expansion feeding manipulator is arranged between the output end of the lower expansion die cutting machine and the lower expansion assembling station; a BEF feeding manipulator is arranged between the output end of the BEF die cutting machine and the BEF assembling station; an upper expansion feeding manipulator is arranged between the output end of the upper expansion die cutting machine and the upper expansion assembling station; a rubber frame feeding manipulator is arranged between the output end of the rubber frame injection molding machine and the rubber frame assembling station; the detection end of the BLU inspection equipment is arranged at the BLU inspection station; a CELL feeding manipulator is arranged between the output end of the CELL assembling equipment and the CELL assembling station; the PCB assembling mechanical arm turns over and locks the PCB at the PCB assembling station; the TC assembling mechanical arm assembles and locks the TC of the TC assembling station; a Mylar attaching manipulator is arranged between the output end of the Mylar conveying mechanism and the Mylar attaching station; the detection end of the LCM inspection equipment is arranged at the LCM inspection station; the blanking manipulator is used for taking down the LCM assembled at the blanking station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320642989.0U CN219871997U (en) | 2023-03-29 | 2023-03-29 | Annular LCM module assembly production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320642989.0U CN219871997U (en) | 2023-03-29 | 2023-03-29 | Annular LCM module assembly production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219871997U true CN219871997U (en) | 2023-10-20 |
Family
ID=88316155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320642989.0U Active CN219871997U (en) | 2023-03-29 | 2023-03-29 | Annular LCM module assembly production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219871997U (en) |
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2023
- 2023-03-29 CN CN202320642989.0U patent/CN219871997U/en active Active
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