CN219864021U - Intelligent hydraulic climbing die frame - Google Patents
Intelligent hydraulic climbing die frame Download PDFInfo
- Publication number
- CN219864021U CN219864021U CN202223458553.0U CN202223458553U CN219864021U CN 219864021 U CN219864021 U CN 219864021U CN 202223458553 U CN202223458553 U CN 202223458553U CN 219864021 U CN219864021 U CN 219864021U
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- Prior art keywords
- climbing
- frame body
- guide rail
- lower frame
- formwork
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- 230000009194 climbing Effects 0.000 title claims abstract description 100
- 238000009415 formwork Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000007704 transition Effects 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 14
- 238000012544 monitoring process Methods 0.000 abstract description 8
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000011897 real-time detection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
The utility model provides an intelligent hydraulic climbing formwork, which comprises a climbing formwork lower frame body and an upper truss arranged on the climbing formwork lower frame body, wherein the climbing formwork lower frame body is provided with a plurality of lifting frames; the climbing device is connected with a guide rail, the guide rail is fixed on the climbing lower frame body, a buried component is arranged at one end of the guide rail, which is close to the upper frame body, a hydraulic system is arranged at one side of the climbing device, which is far away from the guide rail, the hydraulic system is fixed on the climbing lower frame body, and a plurality of wall-attached components are also arranged at one side of the climbing lower frame body, which is close to the guide rail; one end of the upper truss, which is close to the lower frame body of the climbing form, is provided with a mould moving mechanism, and the mould moving mechanism is connected with a mould plate. The utility model adopts a working mode of combining the power unit and the centralized intelligent control system, and realizes automatic synchronization, displacement monitoring, pressure monitoring, video monitoring, wind speed monitoring and remote operation by the control of the PLC intelligent control system, so that the construction of the building climbing formwork is more efficient and intelligent.
Description
Technical Field
The utility model relates to the technical field of building equipment, in particular to an intelligent hydraulic climbing formwork.
Background
The climbing formwork is short for climbing formworks, and is also called as a climbing formwork abroad. The climbing formwork is composed of a climbing formwork, a climbing frame (the climbing formwork does not have the climbing frame) and climbing equipment, and is an effective tool in high-rise structures such as a construction shear wall system, a cylinder body system and a pier . Because of the self-climbing capability, the lifting of a lifting machine is not needed, and the lifting workload of a transport machine in construction is reduced.
The climbing formwork construction is an advanced construction method in the current construction of high-rise structures, integrates a formwork support and a construction scaffold platform, utilizes the completed main body structure as a support to rise along with the rising of the structure, saves a large amount of scaffolds, and has the advantages of rapidness, light weight, simple operation, easy control of a central line, smooth appearance quality, low construction cost and the like.
In the prior art, a climbing formwork used in general building climbing formwork construction cannot realize real-time detection and intelligent operation in the use process, so that the efficiency of the whole construction is reduced.
Disclosure of Invention
The utility model aims to provide an intelligent hydraulic climbing formwork, which is used for solving the technical problems that the climbing formwork in the prior art cannot realize real-time detection and intelligent operation in the use process and has lower construction efficiency.
In order to achieve the above object, in one embodiment of the present utility model, an intelligent hydraulic climbing formwork is provided, which includes a climbing formwork lower frame body and an upper truss installed on the climbing formwork lower frame body;
the climbing device is connected with a guide rail, the guide rail is fixed on the climbing lower frame body, a buried component is arranged at one end of the guide rail, which is close to the upper frame body, a hydraulic system is arranged at one side of the climbing device, which is far away from the guide rail, the hydraulic system is fixed on the climbing lower frame body, and a plurality of wall-attached components are also arranged at one side of the climbing lower frame body, which is close to the guide rail;
one end of the upper truss, which is close to the lower frame body of the climbing form, is provided with a mould moving mechanism, and the mould moving mechanism is connected with a mould plate.
Preferably, a main platform is arranged at one end of the lower frame body of the climbing form, which is close to the upper truss, and the upper truss is fixed above the main platform.
Preferably, the guide rail comprises a guide rail body, the guide rail body comprises a web plate assembly and a panel assembly, the web plate assembly is provided with a bearing shaft group, the panel assembly comprises a ladder baffle and a back plate, the back plate is provided with a bearing tongue group, and the lower end of the guide rail body is provided with a tail stay.
Preferably, the embedded part assembly comprises a screw, an embedded part plate is arranged at one end of the screw, far away from the guide rail, a climbing cone is arranged at one end of the screw, close to the guide rail, and a stressed bolt is arranged at one side, far away from the embedded part plate, of the climbing cone.
Preferably, the wall attaching assembly comprises an adjusting screw, a screw nut is arranged on the adjusting screw, and the screw nut is connected with the lower frame body of the climbing formwork.
Preferably, one side of the adjusting screw rod, which is far away from the lower frame body of the climbing form, is sleeved with a leg supporting pad.
Preferably, the mould moving mechanism comprises a mould moving cross beam, a mould moving device is arranged above the mould moving cross beam, two ends of the mould moving device are respectively connected with a mould moving main back ridge and a mould moving diagonal brace, and the mould moving diagonal brace is fixed on the mould moving main back ridge through a diagonal brace support.
Preferably, the mould moving device comprises a mould moving rod, a rack is arranged on one side, close to the lower frame body of the climbing mould, of the mould moving rod, a gear is connected with the rack in a meshed mode, the gear is fixed on a mould moving beam, a gear bolt is further connected with the gear, and moving rollers are arranged at two ends of the mould moving rod.
Preferably, the upper truss comprises a truss base, the two ends of the truss base are respectively provided with a stand column, one end, far away from the truss base, of one stand column is provided with a top stand column, a transition cross beam is arranged between the stand columns, one side, close to the truss base, of the transition cross beam is provided with a cross diagonal bracing, a plurality of vertically arranged first rotating shafts are further arranged between the stand columns, and each first rotating shaft is connected with a second rotating shaft.
In summary, the beneficial effects of the utility model are as follows:
1. the hydraulic climbing die frame disclosed by the utility model enables the guide rail and the die plate frame body to mutually climb through the hydraulic system and the climbing device, so that the hydraulic climbing die frame stably climbs upwards, and other lifting equipment is not required in the construction process, so that the hydraulic climbing die frame disclosed by the utility model has the characteristics of convenience in operation, high climbing speed and high safety coefficient.
2. The utility model adopts a working mode of combining the power unit and the centralized intelligent control system, and realizes automatic synchronization, displacement monitoring, pressure monitoring, video monitoring, wind speed monitoring and remote operation by the control of the PLC intelligent control system, so that the construction of the building climbing formwork is more efficient and intelligent.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic view of a guide rail according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a buried member assembly according to an embodiment of the present utility model;
FIG. 4 is a schematic diagram of a mold shifting mechanism according to an embodiment of the present utility model;
FIG. 5 is a schematic diagram of a mold shifting device according to an embodiment of the present utility model;
fig. 6 is a schematic structural view of an upper truss according to an embodiment of the present utility model.
The device comprises a 1-climbing formwork lower frame body, a 2-upper truss, a 3-climbing device, a 4-guide rail, a 5-embedded part assembly, a 6-hydraulic system, a 7-wall-attached assembly, an 8-formwork moving mechanism, a 9-formwork, a 10-main platform, a 11-guide rail body, a 12-web plate assembly, a 13-ladder baffle, a 14-backboard, a 15-tail boom, a 16-screw, a 17-embedded part plate, a 18-climbing cone, a 19-stress bolt, a 20-formwork moving beam, a 21-formwork moving device, a 22-formwork moving main back edge, a 23-formwork moving diagonal brace, a 24-formwork moving rod, a 25-rack, a 26-moving roller, a 27-truss base, a 28-upright post, a 29-top upright post, a 30-transition beam, a 31-crossing diagonal brace, a 32-first rotating shaft, a 33-second rotating shaft and a 34-controller.
Detailed Description
The utility model provides an intelligent hydraulic climbing formwork which comprises a climbing formwork lower frame body 1 and an upper truss 2 arranged on the climbing formwork lower frame body 1, wherein a main platform 10 is arranged at one end, close to the upper truss 2, of the climbing formwork lower frame body 1, the upper truss 2 is fixed above the main platform 10, and the main platform 10 is fixedly arranged on the climbing formwork lower frame body 1 through bolt connection.
One end of the climbing formwork lower frame body 1, which is close to the upper truss 2, is provided with a climbing device 3, the climbing device 3 is connected with a guide rail 4, and the guide rail 4 is fixed on the climbing formwork lower frame body 1. The guide rail 4 comprises a guide rail body 11, the guide rail body 11 comprises a web component 12 and a panel component, the web component 12 and the panel component are spliced into a box, and the web component 12 and the panel component are cut into a whole plate, so that the guide rail 4 is large in integral rigidity and convenient to process, the production efficiency of the guide rail 4 is greatly improved, and the problems of complex process and long production period of the traditional hydraulic climbing die guide rail 4 are solved.
The web plate component 12 is provided with a bearing shaft group, the panel component comprises a ladder baffle 13 and a back plate 14, the back plate 14 is provided with a bearing tongue group, the bearing tongue group comprises a first bearing tongue and a second bearing tongue, the first bearing tongue is positioned above the second bearing tongue, and the second bearing tongue is an anti-falling bearing tongue. The falling-preventing bearing tongue can effectively prevent the guide rail 4 and the frame body from falling, plays a role in double falling prevention, and avoids the safety accident that the guide rail 4 is invalid and collapses in the construction process. The lower extreme of guide rail 4 body is provided with tail brace 15, and tail brace 15 plays the supporting role. The ladder baffle 13 is provided with a plurality of drop point holes, each drop point hole is vertically arranged, and the drop point holes are used for the drop points of the climbing device 3 and play a role in bearing.
The embedded part assembly 5 is installed to one end of guide rail 4 near upper truss 2, and embedded part assembly 5 includes screw rod 16, and embedded part board 17 is installed to one end that guide rail 4 was kept away from to screw rod 16, and embedded part board 17 inside is provided with the internal thread, and the one end that guide rail 4 was close to screw rod 16 is installed and is climbed awl 18, climbs awl 18 inside and is provided with the internal thread, climbs awl 18 and is kept away from one side of embedded part board 17 and be provided with atress bolt 19. The distance between the guide rail 4 and the wall body is further adjusted by the embedded part assembly 5 through the distance between the adjusting screw 16 and the climbing cone 18.
A hydraulic system 6 is arranged on one side of the climbing device 3 far away from the guide rail 4, and the hydraulic system 6 is fixed on the climbing formwork lower frame body 1. The hydraulic system 6 is matched with the climbing device 3 to enable the guide rail 4 and the frame body of the template 9 to mutually climb, so that the hydraulic climbing frame stably climbs upwards.
The climbing form lower frame body 1 is provided with a plurality of wall attaching assemblies 7 near one side of the guide rail 4, the wall attaching assemblies 7 comprise adjusting screw rods, screw rod nuts are arranged on the adjusting screw rods, and the screw rod nuts are connected with the climbing form lower frame body 1. The adjusting screw rod is used for adjusting the distance between the wall-attached climbing frame and the wall body. One side of the adjusting screw, which is far away from the climbing form lower frame body 1, is sleeved with a leg supporting pad, and the leg supporting pad is used for protecting a wall body and avoiding the damage of the wall body.
One end of the upper truss 2, which is close to the lower frame body 1 of the climbing form, is provided with a mould moving mechanism 8, and the mould moving mechanism 8 is connected with a template 9 through a special back edge fastener. The mould moving mechanism 8 comprises a mould moving cross beam 20, a mould moving device 21 is arranged above the mould moving cross beam 20, two ends of the mould moving device 21 are respectively connected with a mould moving main back ridge 22 and a mould moving diagonal bracing 23, and the mould moving diagonal bracing 23 is fixed on the mould moving main back ridge 22 through a diagonal bracing support.
The mould moving device 21 comprises a mould moving rod 24, a rack 25 is arranged on one side of the mould moving rod 24, which is close to the lower frame body 1 of the climbing mould, the rack 25 is connected with a gear in a meshed mode, the gear is fixed on the mould moving beam 20, the gear is also connected with a gear bolt, and moving rollers 26 are arranged at two ends of the mould moving rod 24. The die shifting device 21 is meshed and moved on the rack 25 through the gear, and then the two moving rollers 26 on the die shifting rod 24 are driven to move, so that the die plate 9 connected with the die shifting device 21 is driven to move, and further the die shifting is completed.
The upper truss 2 comprises a truss base 27, two ends of the truss base 27 are respectively provided with a vertical column 28, wherein a top vertical column 29 is arranged at one end, far away from the truss base 27, of the vertical column 28, a transition cross beam 30 is arranged between the vertical columns 28, a cross diagonal bracing 31 is arranged at one side, close to the truss base 27, of the transition cross beam 30, a plurality of first rotating shafts 32 which are vertically arranged are further arranged between the vertical columns 28, and each first rotating shaft 32 is connected with a first rotating shaft 33. The structures of the upper truss 2 are connected through bolts, and the cross diagonal braces 31 are arranged between the two vertical rods, so that the integral rigidity of the upper truss 2 structure is enhanced, the stability of the upper truss 2 is greatly improved, and the frame body is not easy to shake; and the design of the crossed diagonal bracing 31 increases the passing space of constructors compared with the traditional diagonal bracing design.
The climbing form lower frame body 1 is provided with a controller 34 near one end of the upper truss 2, the controller 34 is respectively connected with the template 9, the moving module, the embedded part assembly 5, the climbing assembly, the hydraulic device, the wall attaching device and the guide rail 4, and the controller 34 adopts a PLC intelligent control system. The control program and control circuit of the controller 34 according to the present utility model can be implemented according to the same or similar principles as those in the prior art, and this part is not the innovation of the present utility model and will not be described in detail in the present utility model.
Working principle and process: the controller 34 controls the starting of the hydraulic system 6, and the hydraulic system 6 drives the climbing device 3 to enable the guide rail 4 and the frame body of the template 9 to climb mutually, so that the hydraulic climbing frame is stably climbing upwards.
Although specific embodiments of the utility model have been described in detail with reference to the accompanying drawings, it should not be construed as limiting the scope of protection of the present patent. Various modifications and variations which may be made by those skilled in the art without the creative effort are within the scope of the patent described in the claims.
Claims (9)
1. An intelligent hydraulic climbing die carrier which is characterized in that: comprises a climbing formwork lower frame body and an upper truss arranged on the climbing formwork lower frame body;
the climbing device is connected with a guide rail, the guide rail is fixed on the climbing lower frame body, an embedded part assembly is arranged at one end of the guide rail, which is close to the upper frame, a hydraulic system is arranged at one side, which is far away from the guide rail, of the climbing device, the hydraulic system is fixed on the climbing lower frame body, and a plurality of wall attaching assemblies are further arranged at one side, which is close to the guide rail, of the climbing lower frame body;
one end of the upper truss, which is close to the lower frame body of the climbing form, is provided with a mould moving mechanism, and the mould moving mechanism is connected with a mould plate.
2. An intelligent hydraulic climbing formwork as in claim 1, wherein: the climbing form is characterized in that a main platform is arranged at one end, close to the upper truss, of the lower frame body of the climbing form, and the upper truss is fixed above the main platform.
3. An intelligent hydraulic climbing formwork as in claim 1, wherein: the guide rail comprises a guide rail body, the guide rail body comprises a web plate assembly and a panel assembly, a bearing shaft group is arranged on the web plate assembly, the panel assembly comprises a ladder baffle plate and a back plate, a bearing tongue group is arranged on the back plate, and a tail support is arranged at the lower end of the guide rail body.
4. An intelligent hydraulic climbing formwork as in claim 1, wherein: the embedded part assembly comprises a screw, an embedded part plate is arranged at one end, far away from the guide rail, of the screw, a climbing cone is arranged at one end, close to the guide rail, of the screw, and a stress bolt is arranged at one side, far away from the embedded part plate, of the climbing cone.
5. An intelligent hydraulic climbing formwork as in claim 1, wherein: the wall attaching assembly comprises an adjusting screw rod, a screw rod nut is arranged on the adjusting screw rod, and the screw rod nut is connected with the lower frame body of the climbing formwork.
6. An intelligent hydraulic climbing formwork as in claim 5, wherein: one side of the adjusting screw rod, which is far away from the lower frame body of the climbing form, is sleeved with a leg supporting pad.
7. An intelligent hydraulic climbing formwork as in claim 1, wherein: the movable mould mechanism comprises a movable mould beam, a movable mould device is arranged above the movable mould beam, two ends of the movable mould device are respectively connected with a movable mould main back ridge and a movable mould diagonal bracing, and the movable mould diagonal bracing is fixed on the movable mould main back ridge through a diagonal bracing support.
8. The intelligent hydraulic climbing formwork of claim 7, wherein: the movable mould device comprises a movable mould rod, a rack is arranged on one side, close to the lower frame body of the climbing mould, of the movable mould rod, a gear is connected with the rack in a meshed mode, the gear is fixed on a movable mould beam, the gear is further connected with a gear bolt, and movable rollers are arranged at two ends of the movable mould rod.
9. An intelligent hydraulic climbing formwork as claimed in claim 1 or 2, wherein: the upper truss comprises a truss base, two ends of the truss base are respectively provided with a stand column, one end, far away from the truss base, of one stand column is provided with a top stand column, a transition cross beam is arranged between the stand columns, one side, close to the truss base, of the transition cross beam is provided with a cross diagonal bracing, a plurality of first rotating shafts which are vertically arranged are further arranged between the stand columns, and each first rotating shaft is connected with a second rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223458553.0U CN219864021U (en) | 2022-12-23 | 2022-12-23 | Intelligent hydraulic climbing die frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223458553.0U CN219864021U (en) | 2022-12-23 | 2022-12-23 | Intelligent hydraulic climbing die frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219864021U true CN219864021U (en) | 2023-10-20 |
Family
ID=88330912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223458553.0U Active CN219864021U (en) | 2022-12-23 | 2022-12-23 | Intelligent hydraulic climbing die frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219864021U (en) |
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2022
- 2022-12-23 CN CN202223458553.0U patent/CN219864021U/en active Active
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