CN219858914U - High fatigue resistance fracture-resistant conveyer belt - Google Patents
High fatigue resistance fracture-resistant conveyer belt Download PDFInfo
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- CN219858914U CN219858914U CN202320702273.5U CN202320702273U CN219858914U CN 219858914 U CN219858914 U CN 219858914U CN 202320702273 U CN202320702273 U CN 202320702273U CN 219858914 U CN219858914 U CN 219858914U
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- interlayer
- belt
- conveyer belt
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- 230000002929 anti-fatigue Effects 0.000 claims abstract description 17
- 239000010410 layer Substances 0.000 claims description 79
- 239000000835 fiber Substances 0.000 claims description 46
- 239000011229 interlayer Substances 0.000 claims description 39
- 239000004744 fabric Substances 0.000 claims description 32
- 239000002184 metal Substances 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 12
- 239000004576 sand Substances 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 8
- 229920006231 aramid fiber Polymers 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 1
- 239000002861 polymer material Substances 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 7
- 230000000704 physical effect Effects 0.000 abstract description 3
- 230000002968 anti-fracture Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Abstract
The utility model discloses a high fatigue resistance anti-fracture conveyer belt, which comprises a belt core and a plurality of tensile wires which are all arranged in the belt core and are parallel to an axis, wherein the outside of the belt core is coated with a buffer layer, the outside of the buffer layer is coated with an inner wear-resistant layer, the belt core, the buffer layer and the inner wear-resistant layer are connected with a flat belt body, the upper surface of the belt body is provided with an anti-fatigue layer, the upper surface of the anti-fatigue layer is provided with an outer wear-resistant layer, and the two side edges of the anti-fatigue layer and the outer wear-resistant layer are bent downwards to wrap the two side walls of the belt body. The high polymer material conveyer belt has good physical properties, can meet the requirements of conveying materials on the tensile strength, fatigue resistance and wear resistance of the conveyer belt, greatly prolongs the service life of the conveyer belt, reduces the occurrence of major safety accidents caused by breakage and the like of the conveyer belt due to insufficient tensile strength of the conveyer belt, and improves the use reliability and the conveying efficiency of the high polymer material conveyer belt.
Description
Technical Field
The utility model belongs to the technical field of material conveying belts, and particularly relates to a high-fatigue-resistance fracture-resistant conveying belt.
Background
The high polymer material conveyer belt has wide application range and various characteristics in the working environment, so that the conveyer belt can replace the traditional conveyer belt to be widely applied to production industries such as mines, steel, coal, metallurgy and the like. Therefore, in the use process, the existing high polymer material conveyer belt is required to have better stretching resistance, fatigue resistance and wear resistance. However, the currently used high polymer material conveyer belt has few consideration on the wear resistance of the service life of the conveyer belt, and the conveyer belt is often damaged by the impact, abrasion, puncture and the like of materials when in use, so that the conveyer belt is extremely easy to damage, has lower service life and is not beneficial to safe production.
Therefore, developing a high polymer material conveyer belt with better fatigue resistance and wear resistance is a key for solving the problems.
Disclosure of Invention
The utility model aims to provide a high fatigue resistance fracture-resistant conveying belt.
The utility model is realized by the following technical scheme: including taking the core to and a plurality of tensile lines of establishing in taking the core, and being on a parallel with the axis, take the outside cladding of core to have the buffer layer, the wearing layer in the outside cladding of buffer layer, make area core, buffer layer, interior wearing layer connect the combined layer and be the platykurtic area body, be equipped with anti-fatigue layer at the upper surface of area body, be equipped with outer wearing layer at anti-fatigue layer's upper surface, and anti-fatigue layer, the both sides edge of outer wearing layer all crooked downward parcel area body's both sides wall.
Further, the outer wall of buffer layer be equipped with the transition layer, the sand grip of perpendicular to axis is all established to the upper surface of transition layer, the lower surface of interior wearing layer is equipped with the recess with sand grip adaptation, sand grip and the unsmooth cooperation of recess two are connected.
Further, the anti-fatigue layer comprises a glue layer, a metal mesh interlayer and fiber mesh cloth, the metal mesh interlayer and the fiber mesh cloth are arranged in the glue layer from bottom to top in a fiber mesh cloth-metal mesh interlayer-fiber mesh cloth structure, and the glue layer, the metal mesh interlayer and the fiber mesh cloth are integrally formed.
The beneficial effects of the utility model are as follows: the high polymer material conveyer belt has good physical properties, can meet the requirements of conveying materials on the tensile strength, fatigue resistance and wear resistance of the conveyer belt, has stable and reliable physical properties, greatly prolongs the service life of the conveyer belt, reduces the occurrence of serious safety accidents caused by breakage and the like of the conveyer belt due to insufficient tensile strength of the high polymer material conveyer belt, improves the use reliability and conveying efficiency of the high polymer material conveyer belt, is beneficial to safety production, and has good application prospect.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a left side view of the present utility model;
reference numerals in the drawings: 1-of a belt core, 2-of a tensile wire, 3-of a buffer layer, 4-of a transition layer, 5-of a raised strip, 6-of an inner wear-resistant layer, 7-of a fiber mesh interlayer, 8-of an anti-fatigue layer, 9-of a glue layer, 10-of a metal mesh interlayer, 11-of a fiber mesh cloth, 12-of an outer wear-resistant layer and 13-of a fiber cloth interlayer.
Detailed Description
In order to enable those skilled in the art to better understand the technical scheme of the present utility model, the following detailed description is provided with reference to the accompanying drawings.
The high fatigue resistance fracture-resistant conveyer belt shown in fig. 1-2 comprises a belt core 1 and a plurality of tensile wires 2 which are all arranged in the belt core 1 and are parallel to an axis, wherein a buffer layer 3 is coated outside the belt core 1, an inner wear-resistant layer 6 is coated outside the buffer layer 3, the belt core 1, the buffer layer 3 and the inner wear-resistant layer 6 are connected with a belt body with a flat combined layer, an anti-fatigue layer 8 is arranged on the upper surface of the belt body, an outer wear-resistant layer 12 is arranged on the upper surface of the anti-fatigue layer 8, and both side edges of the anti-fatigue layer 8 and the outer wear-resistant layer 12 are bent downwards to wrap both side walls of the belt body.
The outer wall of buffer layer 3 be equipped with transition layer 4, the sand grip 5 of perpendicular to axis is all established to the upper surface of transition layer 4, the lower surface of interior wearing layer 6 is equipped with the recess that suits with sand grip 5, the concave-convex cooperation of sand grip 5 and recess is connected, through transition layer 4 and buffer layer 3 inseparabler coupling, strengthen the joint strength of buffer layer 3 and interior wearing layer 6, prevent interior wearing layer 6 to give buffer layer 3 to the force transmission, it is faster to lead to the structural stress damage of buffer layer 3, promote the joint strength of both, play the effect of protection to buffer layer 3 simultaneously for the wholeness of conveyer belt is more stable.
The anti-fatigue layer 8 comprises a glue layer 9, a metal net interlayer 10 and fiber mesh cloth 11, wherein the glue layer 9 is internally and vertically distributed in a structure of the fiber mesh cloth 11-metal net interlayer 10-fiber mesh cloth 11, the glue layer 9, the metal net interlayer 10 and the fiber mesh cloth 11 are integrally formed, the metal net interlayer 10 is loaded through the fiber mesh cloth 11, the metal net interlayer 10 is ensured to be positioned on the glue layer 9, the problem that the cutting force is generated on the glue layer 9 when the metal net interlayer 10 is stressed, particularly when being bent, is solved, and the structure of the anti-fatigue layer 8 is prevented from being broken.
The inner wear-resistant layer 6 is provided with a fiber net interlayer 7, the fiber net interlayer 7 and the fiber net interlayer are integrally formed, and the mesh diameter of the fiber net interlayer 7 is 0.1-1 mm.
The outer wear-resistant layer 12 is provided with a fiber cloth interlayer 13, the fiber cloth interlayer 13 and the fiber cloth interlayer are integrally formed, and the thickness of the fiber cloth interlayer 13 is 0.2-0.3 mm.
The anti-pulling wire 2 is made of aramid fiber, has high strength, high toughness and light weight, particularly has strength larger than that of steel wires, and can effectively replace the steel wires.
The material of the fiber net interlayer 7 is polyester fiber, and has high breaking strength and low elongation.
The fiber cloth interlayer 13 is made of aramid fiber cloth or mixed fabric of aramid fiber and polyester fiber, and has good insulation and ageing resistance.
The cross section of the buffer layer 3 is in a honeycomb structure, and the buffer force unloading effect is good, so that the conveyer belt can work stably.
The fiber mesh interlayer 7, the fiber cloth interlayer 13 and the fiber mesh cloth 11 are light in weight, high in strength and high in combination ratio with the rubber material, and the formed fiber mesh interlayer 7, the fiber cloth interlayer 13 and the rubber material are stable in structure, so that the fracture resistance of the conveyor belt body can be effectively improved, and the service life of the conveyor belt body can be prolonged.
Claims (9)
1. The utility model provides a high fatigue resistance fracture conveyer belt, includes area core (1) to and a plurality of tensile line (2) that all establish in area core (1) and be on a parallel with the axis, its characterized in that: the belt core is characterized in that the buffer layer (3) is coated outside the belt core (1), the inner wear-resistant layer (6) is coated outside the buffer layer (3), the belt core (1), the buffer layer (3) and the inner wear-resistant layer (6) are connected to form a flat belt body, the anti-fatigue layer (8) is arranged on the upper surface of the belt body, the outer wear-resistant layer (12) is arranged on the upper surface of the anti-fatigue layer (8), and the two side walls of the belt body are downwards wrapped by the anti-fatigue layer (8) and the two side edges of the outer wear-resistant layer (12) in a bending mode.
2. The high fatigue resistance breakage-proof conveyor belt of claim 1, wherein: the outer wall of buffer layer (3) be equipped with transition layer (4), sand grip (5) perpendicular to axis are all established to the upper surface of transition layer (4), the lower surface of interior wearing layer (6) be equipped with sand grip (5) adaptation recess, sand grip (5) are connected with the unsmooth cooperation of recess two.
3. The high fatigue resistance breakage-proof conveyor belt of claim 1, wherein: the anti-fatigue layer (8) comprises a glue layer (9), a metal mesh interlayer (10) and fiber mesh cloth (11), wherein the glue layer (9) is arranged in a structure of the fiber mesh cloth (11) -the metal mesh interlayer (10) -the fiber mesh cloth (11) from bottom to top, and the glue layer (9), the metal mesh interlayer (10) and the fiber mesh cloth (11) are integrally formed.
4. The high fatigue resistance breakage-proof conveyor belt of claim 1, wherein: the inner wear-resistant layer (6) is provided with a fiber net interlayer (7), the fiber net interlayer and the fiber net interlayer are integrally formed, and the mesh diameter of the fiber net interlayer (7) is 0.1-1 mm.
5. The high fatigue resistance breakage-proof conveyor belt of claim 1, wherein: the outer wear-resistant layer (12) is provided with a fiber cloth interlayer (13), the fiber cloth interlayer and the fiber cloth interlayer are integrally formed, and the thickness of the fiber cloth interlayer (13) is 0.2-0.3 mm.
6. The high fatigue resistance breakage-proof conveyor belt of claim 1, wherein: the tensile wire (2) is made of aramid fiber.
7. The high fatigue resistance breakage-proof conveyer belt according to claim 4, wherein: the fiber net interlayer (7) is made of polyester fiber.
8. The high fatigue resistance breakage-proof conveyer belt according to claim 5, wherein: the fiber cloth interlayer (13) is made of aramid fiber cloth or mixed fabric of aramid fiber and polyester fiber.
9. The high fatigue resistance breakage-proof conveyor belt of claim 1, wherein: the cross section of the buffer layer (3) is in a honeycomb structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320702273.5U CN219858914U (en) | 2023-04-03 | 2023-04-03 | High fatigue resistance fracture-resistant conveyer belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320702273.5U CN219858914U (en) | 2023-04-03 | 2023-04-03 | High fatigue resistance fracture-resistant conveyer belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219858914U true CN219858914U (en) | 2023-10-20 |
Family
ID=88323319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320702273.5U Active CN219858914U (en) | 2023-04-03 | 2023-04-03 | High fatigue resistance fracture-resistant conveyer belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219858914U (en) |
-
2023
- 2023-04-03 CN CN202320702273.5U patent/CN219858914U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A high fatigue resistance and anti fracture conveyor belt Granted publication date: 20231020 Pledgee: Bank of China Yuxi Branch Pledgor: ESBELT CONVEYING SYSTEMS (YUNNAN) Co.,Ltd. Registration number: Y2024980005512 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |