CN219851415U - Tensioning and extrusion integrated mechanism and equipment thereof - Google Patents
Tensioning and extrusion integrated mechanism and equipment thereof Download PDFInfo
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- CN219851415U CN219851415U CN202320808535.6U CN202320808535U CN219851415U CN 219851415 U CN219851415 U CN 219851415U CN 202320808535 U CN202320808535 U CN 202320808535U CN 219851415 U CN219851415 U CN 219851415U
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- 238000001125 extrusion Methods 0.000 title claims abstract description 120
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 238000010276 construction Methods 0.000 abstract description 15
- 238000004873 anchoring Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a tensioning and extrusion integrated mechanism, which solves the problem of low construction efficiency caused by the existing split tensioning and extrusion equipment. The cable body clamping device comprises an extrusion die and a supporting plate, wherein one side of the supporting plate is connected with an extrusion jack, the extrusion die is arranged at the output end of the extrusion jack, a tensioning jack is arranged at the other side of the supporting plate, a front clamping assembly used for clamping the cable body is arranged at the output end of the tensioning jack, a rear clamping assembly used for clamping the cable body is further arranged on the supporting plate at the outer side of the tensioning jack, and the axes of the extrusion die, the extrusion jack, the front clamping assembly and the rear clamping assembly are identical. The tensioning and extrusion integrated mechanism disclosed by the utility model realizes tensioning and extrusion integrated operation, reduces construction difficulty and improves construction efficiency. The utility model also discloses stretching and extruding integrated equipment, which realizes the rapid disassembly and assembly of the stretching and extruding integrated mechanism on the supporting steel frame, and further improves the construction efficiency.
Description
Technical Field
The utility model relates to the technical field of stretching and extruding equipment, in particular to a stretching and extruding integrated mechanism and equipment thereof.
Background
In the current flexible photovoltaic supporting structure system, the adopted flexible photovoltaic inhaul cable is divided into a bearing cable and a component cable. The bearing cable is mainly arranged between two adjacent supporting steel frames, the cable body is connected with the photovoltaic panel tripod and used for bearing the weight of the photovoltaic panel, and the cable is approximately 30-40 meters. The assembly ropes are arranged between the head-to-tail supporting steel frames, 2 assembly ropes are generally arranged, one assembly rope is high and one assembly rope is low, the rope body is connected with the lower plane of the photovoltaic panel through steel hoops and is used for stretching the installation angle of the photovoltaic panel, and the length of each assembly rope is approximately 100-600 meters.
The current flexible photovoltaic inhaul cable anchoring modes mainly comprise two types: 1. the two ends of the clamping piece are adopted for field installation, the requirement on the cable length precision is not high, and the cable can be cut on site according to the actual length. 2. The finished cable is extruded and anchored, the stay cable is manufactured in a factory to be fixed in length, the corrosion resistance is good, the requirement on the precision of the length of the cable is high, and a cable length tensioning mechanism is added at one end or two ends.
Tensioning and extrusion equipment is typically used in the manufacture or anchoring of flexible photovoltaic cables. Most of the existing tensioning devices are tensioning jacks, and extrusion devices are inhaul cable extruders, for example, the patent numbers are: 201820257843.3 small diameter steel strand whole bundle extrusion inhaul cable extruder. The existing bundling and extruding equipment is two independent equipment, so that tensioning and extruding integrated operation of a guy cable cannot be realized, and the problems of high construction difficulty and low construction time are caused. Therefore, it is important to design and develop a stretching and extruding integrated mechanism and equipment thereof.
Disclosure of Invention
The utility model aims to solve the technical problems of the prior art, and aims to provide a tensioning and extrusion integrated mechanism, realize tensioning and extrusion integrated operation, reduce construction difficulty and improve construction efficiency.
The second purpose of the utility model is to provide stretching and extruding integrated equipment, so that the stretching and extruding integrated mechanism can be quickly assembled and disassembled on the supporting steel frame, and the construction efficiency is further improved.
In order to achieve one of the purposes, the utility model provides a tensioning and extrusion integrated mechanism, which comprises an extrusion die and a support plate, wherein one side of the support plate is connected with an extrusion jack, the extrusion die is arranged at the output end of the extrusion jack, the other side of the support plate is provided with a tensioning jack, the output end of the tensioning jack is provided with a front clamping assembly for clamping a rope body, the support plate at the outer side of the tensioning jack is also provided with a rear clamping assembly for clamping the rope body, and the axes of the extrusion die, the extrusion jack, the front clamping assembly and the rear clamping assembly are identical.
As a further improvement, the front clamping assembly and the rear clamping assembly both comprise tool clamping pieces, and the tool clamping pieces corresponding to the front clamping assembly are movably arranged in conical clamping piece holes in the piston of the tensioning jack; the support plate on the outer side of the tensioning jack is provided with a tool anchor plate, the tool clamping piece corresponding to the rear clamping component is movably arranged in a conical clamping piece hole in the tool anchor plate, and the axial leads of the conical clamping piece hole in the extrusion die, the extrusion jack and the piston of the tensioning jack and the conical clamping piece hole in the tool anchor plate are the same.
Further, the extrusion die comprises an extrusion die sleeve and an extrusion die core, one end of the extrusion die sleeve is fixedly connected with the extrusion jack, the other end of the extrusion die sleeve is fixedly connected with the extrusion die core, and the axial leads of the extrusion die core, the extrusion die sleeve, the extrusion jack, the front clamping assembly and the rear clamping assembly are identical.
Further, the extrusion die sleeve is of a hollow frame structure, and a U-shaped inserting sheet is movably arranged in the extrusion die sleeve.
Further, the extrusion mold core is made of hard alloy steel materials, and orifices on two sides of the extrusion mold core are horn-shaped.
Further, a sensor for detecting the tension of the rope body is arranged between the front clamping assembly and the rear clamping assembly.
Further, the backup pad be L template, tensioning jack, extrusion jack, back clamp assembly all install on one of them edge of this L template, and U type groove has been seted up on one of them edge of this L template, extrusion die, extrusion jack, preceding clamp assembly, the axial lead that back clamp assembly corresponds runs through U type groove.
In order to achieve the second object, the utility model provides a stretching and extruding integrated device, which comprises the stretching and extruding integrated mechanism, wherein the other side of the L-shaped plate is detachably connected with a supporting steel frame through a fastening device.
As a further improvement, the fastening device comprises a roller assembly and two clamping plates, wherein the two clamping plates are symmetrically clamped on two sides of the supporting steel frame, the two clamping plates are detachably connected with the supporting plate, the roller assembly is arranged on the supporting plate between the two clamping plates, and the roller assembly is in contact with the supporting steel frame.
Further, the shape of the clamping plate is matched with the side face of the supporting steel frame.
Advantageous effects
Compared with the prior art, the utility model has the advantages that:
1. according to the stretching and extruding integrated mechanism, the stretching jack, the extruding jack and the extruding die are integrated on the supporting plate, the stretching jack stretches the cable body in place, the stretching end extruding sleeve can be extruded and anchored through the extruding jack and the extruding die, the extruding equipment does not need to be replaced again, stretching and extruding integrated operation is achieved, construction difficulty is reduced, and construction efficiency is improved.
2. According to the tensioning and extrusion integrated equipment, the tensioning and extrusion integrated mechanism is connected with the support steel frame through the fastening device, so that the tensioning and extrusion construction stability is improved, meanwhile, the tensioning and extrusion integrated mechanism is quickly assembled and disassembled on the support steel frame, and the construction efficiency is further improved.
Drawings
FIG. 1 is a schematic structural view of an integral tensioning and extrusion mechanism of the present utility model;
FIG. 2 is an enlarged schematic view of the structure of the extrusion die according to the present utility model;
FIG. 3 is a schematic structural view of a stretching and extruding integrated device in the utility model;
FIG. 4 is an enlarged schematic view of the structure of the support plate according to the present utility model;
FIG. 5 is an enlarged schematic side view of the support plate of the present utility model;
FIG. 6 is an enlarged schematic view of the roller assembly according to the present utility model;
FIG. 7 is an enlarged schematic side view of a U-shaped insert of the present utility model;
fig. 8 is a schematic structural diagram of the present utility model in application.
Wherein: 2-cable body, 8-backing ring, 10-extrusion die, 101-extrusion die sleeve, 102-extrusion die core, 11-backup pad, 12-extrusion jack, 13-tensioning jack, 14-tool clamping piece, 15-taper clamp piece hole, 16-tool anchor plate, 17-sensor, 18-U type inserted sheet, 23-U type groove, 24-roller component, 25-cardboard.
Detailed Description
The utility model will be further described with reference to specific embodiments in the drawings.
Referring to fig. 1-8, a tensioning and extrusion integrated mechanism comprises an extrusion die 10 and a support plate 11, wherein one side of the support plate 11 is connected with an extrusion jack 12, the extrusion jack 12 is a through type jack, a rope body 2 is convenient to pass through, the extrusion die 10 is mounted at the output end of the extrusion jack 12 through bolts, the extrusion die 10 is mounted on a piston of the extrusion jack 12 through bolts, a tensioning jack 13 is arranged at the other side of the support plate 11, the tensioning jack is a through type jack, the rope body 2 is convenient to pass through, the tensioning jack is fixed on the support plate 11 through bolts, a front clamping assembly for clamping the rope body 2 is arranged at the output end of the tensioning jack 13, a rear clamping assembly for clamping the rope body 2 is further arranged on the support plate 11 at the outer side of the tensioning jack 13, the axes of the extrusion die 10, the extrusion jack 12, the front clamping assembly and the rear clamping assembly are identical, and the rope body 2 is convenient to pass through in a straight line.
According to the stretching and extruding integrated mechanism, the stretching jack 13, the extruding jack 12 and the extruding die 10 are integrated on the supporting plate 11, after the rope body 2 is stretched in place by the stretching jack 13, the stretching end extruding sleeve 3 can be extruded and anchored by the extruding jack 12 and the extruding die 10, and the extruding equipment does not need to be replaced again, so that stretching and extruding integrated operation is realized, the construction difficulty is reduced, and the construction efficiency is improved.
Preferably, the front clamping assembly and the rear clamping assembly comprise tool clamping pieces 14, wherein the tool clamping pieces 14 corresponding to the front clamping assembly are movably arranged in conical clamping piece holes 15 in the piston of the tensioning jack 13; the supporting plate 11 on the outer side of the tensioning jack 13 is provided with a tool anchor plate 16, the tool anchor plate 16 is provided with U-shaped supporting feet, the supporting feet and the supporting plate 11 are fixed through welding, the bottoms of the supporting feet are penetrated with through holes penetrating through the tool anchor plate, the through holes on the anchor plate are taper clamp holes 15, the tool clamp pieces 14 corresponding to the rear clamping assembly are movably arranged in the taper clamp holes 15 in the tool anchor plate 16, the shaft axes of the extrusion die 10, the extrusion jack 12, the taper clamp holes 15 in the piston of the tensioning jack 13 and the taper clamp holes 15 in the tool anchor plate 16 are the same, and the rope body 2 can pass through.
Preferably, the extrusion die 10 is used as a special die for manufacturing an extrusion anchor head, and comprises an extrusion die sleeve 101 and an extrusion die core 102, wherein one end of the extrusion die sleeve 101 is fixedly connected with the extrusion jack 12, the other end of the extrusion die sleeve is fixedly connected with the extrusion die core 102, the extrusion die core 102 is of a structure with a middle through hole, the inner diameter of the middle through hole is set according to the outer diameter of the extrusion die sleeve to be extruded, and the axial lines of the extrusion die core 102, the extrusion die sleeve 101, the extrusion jack 12, the front clamping assembly and the rear clamping assembly are identical, namely, the axial lines of the extrusion die core 102, the extrusion die sleeve 101, the extrusion jack 12 and the axial lines of the conical clamping holes 15 in the piston of the tensioning jack 13 are identical, and the axial lines of the conical clamping holes 15 in the tool anchor plate 16 are identical, so that the cable body 2 can be penetrated through the extrusion die sleeve and the extrusion die sleeve in a straight line.
Preferably, the extrusion die sleeve 101 is of a hollow frame structure, the U-shaped inserting piece 18 is conveniently inserted, the U-shaped inserting piece 18 is movably placed in the extrusion die sleeve 101, the U-shaped inserting piece 18 is composed of a U-shaped strip and a handle, the opening size of the U-shaped strip is determined according to the size of a rope body, the U-shaped strip can be inserted on the rope body 2, the handle is T-shaped, one end of the handle is provided with threads and is connected with the threads on the U-shaped strip, and the U-shaped strip is used as a tool for inserting the rope body during extrusion. The extrusion die sleeve 101 is provided with a clamping groove, a U-shaped strip of the U-shaped inserting piece 18 is clamped in the clamping groove, the positioning function of the corresponding U-shaped inserting piece 18 is achieved, meanwhile, one end, away from the supporting plate 11, of the U-shaped inserting piece 18 is also provided with the clamping groove, and the stretching end extrusion sleeve 3 is clamped in the clamping groove, so that the positioning function of the stretching end extrusion sleeve 3 is achieved.
Preferably, the extrusion die core 102 is made of cemented carbide steel, and orifices on two sides of the extrusion die core 102 are horn-shaped, so that centering during extrusion and demolding after extrusion are convenient. Further, a sensor 17 for detecting the tension of the cable body 2 is arranged between the front clamping assembly and the rear clamping assembly, and the sensor 17 is a tension sensor and is sleeved on the cable body 2. Still further, backup pad 11 is L template, and the corner of this L template is provided with deep floor, and tensioning jack 13, extrusion jack 12, back clamp assembly are all installed on one of them edge of this L template, and have seted up U type groove 23 on one of them edge of this L template, and extrusion die 10, extrusion jack 12, preceding clamp assembly, back clamp assembly correspond the axial lead run through U type groove 23, make things convenient for cable body 2 to pass.
The stretching and extruding integrated device comprises the stretching and extruding integrated mechanism, and the other side of the L-shaped plate is detachably connected with the supporting steel frame through a fastening device. Specifically, fastener includes roller assembly 24 and two cardboard 25, roller assembly 24 can set up one or the multiunit according to the demand, including gyro wheel and two connecting plates, two connecting plates pass through bolted connection in backup pad 11, the gyro wheel passes through the bearing housing and establishes on a connecting axle, the both ends of connecting axle are connected with two connecting plates again, two cardboard 25 symmetry joint is in the both sides of supporting steelframe 9, and two cardboard 25 all are connected with backup pad 11 detachably, specifically, cardboard 25 is connected with backup pad 11 through the bolt pair, roller assembly 24 installs on backup pad 11 between two cardboard 25, and roller assembly 24 contacts with supporting steelframe 9, roller assembly 24's gyro wheel contacts with supporting steelframe 9 promptly, adopt roller assembly 24 and supporting steelframe 9 contact, conveniently remove stretch-draw extrusion integral type mechanism to the position of next cable. Further, the shape of the clamping plate 25 is matched with the side surface of the support steel frame 9, so that the contact area between the clamping plate 25 and the support steel frame 9 is increased, and the fastening stability is improved.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present utility model, and these do not affect the effect of the implementation of the present utility model and the utility of the patent.
Claims (10)
1. The utility model provides a stretch-draw extrusion integral type mechanism, its characterized in that, including extrusion die (10) and backup pad (11), one side of backup pad (11) is connected with extrusion jack (12), extrusion die (10) install the output at extrusion jack (12), the opposite side of backup pad (11) is equipped with stretch-draw jack (13), the output of stretch-draw jack (13) is equipped with the preceding clamping assembly who is used for pressing from both sides tight cable body (2), still be equipped with the back clamping assembly who is used for pressing from both sides tight cable body (2) on backup pad (11) in stretch-draw jack (13) outside, the axial lead of extrusion die (10), extrusion jack (12), preceding clamping assembly, back clamping assembly is the same.
2. The tensioning and squeezing integrated mechanism according to claim 1, wherein the front clamping assembly and the rear clamping assembly both comprise tool clamping pieces (14), and the tool clamping pieces (14) corresponding to the front clamping assembly are movably arranged in conical clamping piece holes (15) in the piston of the tensioning jack (13); the support plate (11) on the outer side of the tensioning jack (13) is provided with a tool anchor plate (16), the tool clamping piece (14) corresponding to the rear clamping component is movably arranged in the conical clamping piece hole (15) in the tool anchor plate (16), and the axial leads of the extrusion die (10), the extrusion jack (12), the conical clamping piece hole (15) in the piston of the tensioning jack (13) and the conical clamping piece hole (15) in the tool anchor plate (16) are the same.
3. The stretching and extruding integrated mechanism according to claim 1, wherein the extruding die (10) comprises an extruding die sleeve (101) and an extruding die core (102), one end of the extruding die sleeve (101) is fixedly connected with the extruding jack (12), the other end of the extruding die sleeve is fixedly connected with the extruding die core (102), and the axes of the extruding die core (102), the extruding die sleeve (101), the extruding jack (12), the front clamping assembly and the rear clamping assembly are the same.
4. A tensioning and extrusion integrated mechanism according to claim 3, wherein the extrusion die sleeve (101) is of a hollowed-out frame structure, and a U-shaped insert (18) is movably arranged in the extrusion die sleeve (101).
5. A stretching-extrusion integrated mechanism as claimed in claim 3, wherein the extrusion die core (102) is made of cemented carbide steel, and the orifices on both sides of the extrusion die core (102) are trumpet-shaped.
6. A tensioning and squeezing integrated mechanism according to claim 1, characterized in that a sensor (17) for detecting the tension of the cable body (2) is arranged between the front clamping assembly and the rear clamping assembly.
7. A tensioning and extrusion integrated mechanism according to any one of claims 1-6, wherein the support plate (11) is an L-shaped plate, the tensioning jack (13), the extrusion jack (12) and the rear clamping assembly are all mounted on one side of the L-shaped plate, and a U-shaped groove (23) is formed in one side of the L-shaped plate, and axes corresponding to the extrusion die (10), the extrusion jack (12), the front clamping assembly and the rear clamping assembly penetrate through the U-shaped groove (23).
8. A tensioning and extrusion integrated device, characterized by comprising the tensioning and extrusion integrated mechanism as claimed in claim 7, wherein the other side of the L-shaped plate is detachably connected with the supporting steel frame (9) through a fastening device.
9. The tensioning and extrusion integrated equipment according to claim 8, wherein the fastening device comprises a roller assembly (24) and two clamping plates (25), the two clamping plates (25) are symmetrically clamped on two sides of the supporting steel frame (9), the two clamping plates (25) are detachably connected with the supporting plate (11), the roller assembly (24) is mounted on the supporting plate (11) between the two clamping plates (25), and the roller assembly (24) is in contact with the supporting steel frame (9).
10. A stretch-draw extrusion integrated apparatus according to claim 9, characterized in that the shape of the clamping plate (25) is adapted to the side of the supporting steel frame (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320808535.6U CN219851415U (en) | 2023-04-12 | 2023-04-12 | Tensioning and extrusion integrated mechanism and equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320808535.6U CN219851415U (en) | 2023-04-12 | 2023-04-12 | Tensioning and extrusion integrated mechanism and equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219851415U true CN219851415U (en) | 2023-10-20 |
Family
ID=88317366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320808535.6U Active CN219851415U (en) | 2023-04-12 | 2023-04-12 | Tensioning and extrusion integrated mechanism and equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219851415U (en) |
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2023
- 2023-04-12 CN CN202320808535.6U patent/CN219851415U/en active Active
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