CN219842371U - Adjustable stainless steel container detection device - Google Patents
Adjustable stainless steel container detection device Download PDFInfo
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- CN219842371U CN219842371U CN202222752026.4U CN202222752026U CN219842371U CN 219842371 U CN219842371 U CN 219842371U CN 202222752026 U CN202222752026 U CN 202222752026U CN 219842371 U CN219842371 U CN 219842371U
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- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 20
- 239000010935 stainless steel Substances 0.000 title claims abstract description 20
- 238000007689 inspection Methods 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
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- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an adjustable stainless steel container detection device, which belongs to the field of container detection and comprises a rack, wherein the rack is sleeved on the outer wall of a piece to be detected; a supporting component which is arranged in the frame and one end of which extends to the lower part of the frame; the bearing component is closely attached to the inner wall of the piece to be detected; wherein the support assembly is adjustable in distance between its body and the inner wall of the piece to be inspected. The nondestructive inspection device for the stainless steel container has the advantages of high efficiency and high applicability, and solves the problems that when the nondestructive inspection device for the stainless steel container is used in the market at present, the nondestructive inspection device is required to be assembled at the outer side of the container and then is manually held to carry out mobile inspection, so that the inspection efficiency is greatly reduced, and meanwhile, when the size of the container is increased or the position of a welding line is changed, the time spent on assembly and adjustment of the device is also increased.
Description
Technical Field
The utility model belongs to the field of container detection, and particularly relates to an adjustable stainless steel container detection device.
Background
The nondestructive flaw detection refers to the detection of whether the quality of the welded seam meets the specified requirements and the design intention by using ultrasonic flaw detection, radiographic flaw detection, magnetic powder flaw detection or penetration flaw detection and other means at the welded seam of the stainless steel container under the condition that the performance and the integrity of the detected welded seam are not damaged.
The nondestructive inspection device for stainless steel containers on the market at present needs to be assembled on the outer side of the container and then manually held to carry out mobile inspection on the nondestructive inspection device when in use, so that the inspection efficiency is greatly reduced, and meanwhile, when the size of the container is increased or the welding line position is changed, the time spent on assembly and adjustment of the device is also increased, so that the adjustable stainless steel container inspection device is provided to solve the problems.
Disclosure of Invention
In response to one or more of the above-identified deficiencies or improvements in the art, the present utility model provides an adjustable stainless steel container inspection device having the advantages of high efficiency and high applicability.
In order to achieve the above purpose, the utility model provides an adjustable stainless steel container detection device, which comprises a frame, wherein the frame is sleeved on the outer wall of a to-be-detected piece;
a supporting component which is arranged in the frame and one end of which extends to the lower part of the frame; the bearing component is closely attached to the inner wall of the piece to be detected;
the bearing component can adjust the distance between the body and the inner wall of the to-be-detected piece, and the rack is sleeved on the to-be-detected piece according to the thickness of the inner wall of the to-be-detected piece;
the intelligent control display panel is arranged at one side of the rack and is used for collecting detection data and controlling the driving piece;
the adjusting component is arranged in the rack, one end of the adjusting component extends to the lower part of the rack, and the adjusting component comprises a lifting block;
the ultrasonic detector is fixedly connected to the inside of the lifting block, both ends of the ultrasonic detector penetrate through the outer side of the lifting block, and the ultrasonic detector is electrically connected with the intelligent control display panel through a wire;
wherein the adjusting assembly is operable to adjust a height of use of the ultrasonic detector;
the driving assembly is arranged in the rack and on the upper end face and used for driving the rack to perform circular motion around the outer wall of the to-be-detected piece.
As a further improvement of the utility model, the bearing assembly comprises a chute which is arranged at the top of the frame and penetrates to the other side, the inside of the chute is connected with a fixed screw in a sliding manner, and the outer side of the fixed screw is connected with a clamping plate in a threaded manner.
The beneficial effects of adopting the further scheme are as follows: the distance between the clamping plate and the inner wall of the to-be-detected piece can be adjusted, the rack is sleeved on the to-be-detected piece according to the thickness of the inner wall of the to-be-detected piece, the fixing screw can be rotated to be in contact with the upper end face of the rack after the adjustment, and the position of the clamping plate can be fixed through friction force between the fixing screw and the rack.
As a further improvement of the utility model, the adjusting component further comprises an adjusting screw rod which is rotatably connected to the inside of the frame through a bearing, one end of the adjusting screw rod extends to the lower portion of the frame, the adjusting component further comprises a limiting rod which is welded to the inside of the frame and is positioned on the side edge of the frame, the outer side of the adjusting screw rod is in threaded connection with a lifting block which is in sliding connection with the limiting rod and is positioned in the frame, and the outer side of the adjusting screw rod is in threaded connection with a fixing nut ring positioned below the frame.
The beneficial effects of adopting the further scheme are as follows: when the adjusting screw rotates, the lifting block is driven by the threads to longitudinally move, and the use height of the adjusting ultrasonic detector can be adjusted according to the weld positions of different parts to be detected.
As a further improvement of the utility model, the driving assembly comprises driving wheels which are rotatably connected to the inside of the frame through rotating shafts and are two in number, the driving wheels are in contact with the outer wall of the to-be-detected piece, the top of each driving wheel is fixedly connected with a rotating rod which is rotatably connected to the inside of the frame and one end of each driving wheel penetrates through the top of the frame, the driving assembly further comprises a driving motor embedded into the top of the frame, the output end of each driving motor and the tops of the two rotating rods are fixedly connected with chain wheels, and the three chain wheels are in transmission connection through chains.
The beneficial effects of adopting the further scheme are as follows: when the driving motor is electrified and started, the rotating rod and the driving wheel can be sequentially driven to rotate through the transmission of the chain and the chain wheel, and the rack can perform circular motion around the outer wall of the to-be-detected piece through the friction between the driving wheel and the to-be-detected piece.
As a further improvement of the utility model, the back side of the frame and the front side of the clamping plate are embedded with a plurality of balls which are respectively contacted with the outer wall and the inner wall of the to-be-detected piece.
The beneficial effects of adopting the further scheme are as follows: the ball can avoid the situation that the stand cannot move due to the surface irregularity of the to-be-detected piece while reducing the friction force between the clamping plate and the stand and the to-be-detected piece.
As a further improvement of the utility model, the two rotating rods and the driving motor are longitudinally arranged at equal intervals, and the outer side of the driving wheel is sleeved with a resistance-increasing sleeve.
The beneficial effects of adopting the further scheme are as follows: the friction force between the driving wheel and the frame can be effectively increased by the resistance increasing sleeve, and the transmission performance of the driving wheel when driving the frame to move is further enhanced.
In general, the above technical solutions conceived by the present utility model have the beneficial effects compared with the prior art including:
(1) When the nondestructive inspection detection device for the stainless steel container is needed to be used, the rack is firstly arranged on the outer wall of the piece to be detected, the bearing assembly is moved to be in contact with the inner wall of the piece to be detected, the driving assembly is controlled by the intelligent control display panel to drive the rack and the ultrasonic detector to carry out surrounding detection on the welding seam on the piece to be detected, and the efficiency of the piece to be detected in detection is greatly improved in a convenient installation and automatic operation detection mode.
(2) Before the nondestructive inspection and detection device for the stainless steel container is used, the bearing component and the adjusting component can be adjusted according to the thickness of the inner wall of the piece to be detected and the welding seam position, so that the device can be suitable for various use conditions, and the effect of high applicability is achieved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic perspective view of an adjusting assembly according to the present utility model;
FIG. 3 is a schematic side view of a frame in a perspective view;
fig. 4 is a schematic perspective view of a clamping plate according to the present utility model.
Like reference numerals denote like technical features throughout the drawings, in particular: 1. a frame; 2. a support assembly; 21. a chute; 22. a fixed screw; 23. a clamping plate; 3. an intelligent control display panel; 4. an adjustment assembly; 41. adjusting a screw; 42. a limit rod; 43. a lifting block; 44. fixing the nut ring; 5. an ultrasonic detector; 6. a drive assembly; 61. a driving wheel; 62. a rotating rod; 63. a drive motor; 64. a sprocket; 65. a chain; 7. a ball; 8. resistance-increasing sleeve.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the embodiment, as shown in fig. 1-4, an adjustable stainless steel container detection device comprises a frame 1, wherein the frame 1 is sleeved on the outer wall of a piece to be detected; a supporting component 2, wherein the supporting component 2 is arranged inside the frame 1, and one end of the supporting component extends to the lower part of the frame 1; the bearing component 2 is closely attached to the inner wall of the piece to be detected; wherein the bearing component 2 can adjust the distance between the body and the inner wall of the to-be-detected piece, and then the frame 1 is sleeved on the to-be-detected piece according to the inner wall thickness of different to-be-detected pieces; the intelligent control display panel 3 is arranged on one side of the frame 1, and the intelligent control display panel 3 is used for collecting detection data and controlling the driving part; an adjusting component 4, wherein the adjusting component 4 is arranged in the frame 1, one end of the adjusting component 4 extends to the lower part of the frame 1, and the adjusting component 4 comprises a lifting block 43; the ultrasonic detector 5 is fixedly connected to the inside of the lifting block 43, both ends of the ultrasonic detector 5 penetrate through the outer side of the lifting block 43, and the ultrasonic detector 5 is electrically connected with the intelligent control display panel 3 through a wire; wherein the adjusting component 4 can be used for adjusting the use height of the ultrasonic detector 5; the driving assembly 6 is arranged in the frame 1 and on the upper end face, and the driving assembly 6 is used for driving the frame 1 to perform circular motion around the outer wall of the to-be-detected piece.
The bearing assembly 2 comprises a chute 21 which is arranged at the top of the frame 1 and penetrates through the top to the other side, a fixing screw rod 22 is connected in the chute 21 in a sliding way, a clamping plate 23 is connected to the outer side of the fixing screw rod 22 in a threaded way, the distance between the clamping plate 23 and the inner wall of a piece to be detected can be adjusted, the frame 1 is sleeved on the piece to be detected according to the thickness of the inner wall of the piece to be detected, the fixing screw rod 22 can be rotated to be contacted with the upper end face of the frame 1 after adjustment, and the position of the clamping plate 23 can be fixed through friction force between the fixing screw rod and the clamping plate;
the adjusting component 4 further comprises an adjusting screw 41 which is rotatably connected to the inside of the frame 1 through a bearing, one end of the adjusting screw extends to the lower side of the frame 1, the adjusting component 4 further comprises a limiting rod 42 which is welded to the inside of the frame 1 and is positioned at the side edge of the frame 1, an outer side thread of the adjusting screw 41 is connected with a lifting block 43 which is slidably connected with the limiting rod 42 and is positioned in the frame 1, an outer side thread of the adjusting screw 41 is connected with a fixing nut ring 44 positioned below the frame 1, when the adjusting screw 41 rotates, the lifting block 43 is driven by the thread to longitudinally move, and therefore the use height of the ultrasonic detector 5 can be adjusted according to the weld positions of different pieces to be detected;
the driving assembly 6 comprises driving wheels 61 which are rotatably connected to the inside of the frame 1 through a rotating shaft and are two in number, the driving wheels 61 are in contact with the outer wall of a piece to be detected, the top of each driving wheel 61 is fixedly connected with a rotating rod 62 which is rotatably connected to the inside of the frame 1 and one end of each driving wheel penetrates through the top of the frame 1, the driving assembly 6 also comprises a driving motor 63 embedded in the top of the frame 1, the output end of each driving motor 63 and the tops of the two rotating rods 62 are fixedly connected with chain wheels 64, the three chain wheels 64 are in transmission connection through chains 65, after the driving motor 63 is electrified and started, the rotating rods 62 and the driving wheels 61 can be sequentially driven to rotate through the transmission of the chains 65 and the chain wheels 64, and the frame 1 can perform circular motion around the outer wall of the piece to be detected through friction force between the driving wheels 61 and the piece to be detected; the back side of the stand 1 and the front side of the clamping plate 23 are embedded with a plurality of balls 7 which are respectively contacted with the outer wall and the inner wall of the to-be-detected piece, and the balls 7 can avoid the situation that the stand 1 cannot move due to the irregular surface of the to-be-detected piece while reducing the friction force between the clamping plate 23 and the stand 1 and the to-be-detected piece;
the two rotating rods 62 and the driving motor 63 are longitudinally arranged at equal intervals, the resistance increasing sleeve 8 is sleeved on the outer side of the driving wheel 61, the friction force between the driving wheel 61 and the frame 1 can be effectively increased by the resistance increasing sleeve 8, and the transmission performance of the driving wheel 61 when driving the frame 1 to move is further enhanced.
Working principle:
the first innovation point implements the steps of:
when the ultrasonic detection device is required to be used, the frame 1 is firstly arranged on the outer wall of a piece to be detected, the clamping plate 23 is moved to be in contact with the inner wall of the piece to be detected, the driving motor 63 is controlled through the intelligent control display panel 3, the driving motor is driven by the chain 65 and the chain wheel 64, the rotating rod 62 and the driving wheel 61 can be sequentially driven to rotate, the frame 1 can perform circular motion around the outer wall of the piece to be detected through the friction force between the driving wheel 61 and the piece to be detected, the ultrasonic detector 5 performs surrounding detection on the welding seam on the piece to be detected in the process, and the efficiency of detecting the piece to be detected is greatly improved through the convenient installation and automatic operation detection modes.
The second innovation point implementation step:
the distance between the clamping plate 23 and the inner wall of the to-be-detected piece can be adjusted, the frame 1 is sleeved on the to-be-detected piece according to the thickness of the inner wall of the to-be-detected piece, the fixing screw 22 can be rotated to be contacted with the upper end surface of the frame 1 after the adjustment, and the position of the clamping plate 23 can be fixed through friction force between the fixing screw and the frame; when adjusting screw 41 rotates, lift piece 43 carries out longitudinal movement under the drive of screw thread, can be according to the welding seam position of the piece that waits to detect the difference and adjust the use height of ultrasonic detector 5, and then according to the inner wall thickness and the welding seam position of the piece that wait to detect the difference adjust the device for the device can be applicable to multiple service conditions, realizes the effect that the suitability is high.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The adjustable stainless steel container detection device is characterized by comprising a frame (1), wherein the frame (1) is sleeved on the outer wall of a piece to be detected;
a supporting component (2), wherein the supporting component (2) is arranged in the frame (1) and one end of the supporting component extends to the lower part of the frame (1); the bearing component (2) is clung to the inner wall of the piece to be detected;
wherein the bearing component (2) can adjust the distance between the body and the inner wall of the to-be-detected piece, and then the frame (1) is sleeved on the to-be-detected piece according to the inner wall thickness of different to-be-detected pieces;
the intelligent control display panel (3), the intelligent control display panel (3) is arranged at one side of the frame (1), and the intelligent control display panel (3) is used for collecting detection data and controlling the driving part;
the adjusting assembly (4) is arranged in the frame (1), one end of the adjusting assembly (4) extends to the lower part of the frame (1), and the adjusting assembly (4) comprises a lifting block (43);
the ultrasonic detector (5) is fixedly connected to the inside of the lifting block (43), two ends of the ultrasonic detector (5) penetrate through the outer side of the lifting block (43), the ultrasonic detector (5) is used for scanning and detecting a welding line to be detected, and the ultrasonic detector (5) is electrically connected with the intelligent control display panel (3) through a wire;
wherein the adjusting component (4) can be used for adjusting the use height of the ultrasonic detector (5);
the driving assembly (6) is arranged in the rack (1) and on the upper end face, and the driving assembly (6) is used for driving the rack (1) to perform circular motion around the outer wall of the to-be-detected piece.
2. An adjustable stainless steel container inspection device according to claim 1, characterized in that the support assembly (2) comprises a chute (21) which is arranged at the top of the frame (1) and penetrates to the other side, a fixing screw (22) is connected inside the chute (21) in a sliding manner, and a clamping plate (23) is connected to the outer side of the fixing screw (22) in a threaded manner.
3. An adjustable stainless steel container detection device according to claim 1, wherein the adjusting component (4) further comprises an adjusting screw (41) which is rotatably connected to the inside of the frame (1) through a bearing, one end of the adjusting screw extends to the lower portion of the frame (1), the adjusting component (4) further comprises a limiting rod (42) welded to the inside of the frame (1) and located at the side edge of the frame (1), an outer side threaded connection of the adjusting screw (41) is provided with a lifting block (43) which is slidably connected with the limiting rod (42) and located in the inside of the frame (1), and an outer side threaded connection of the adjusting screw (41) is provided with a fixing nut ring (44) located below the frame (1).
4. The adjustable stainless steel container detection device according to claim 1, wherein the driving assembly (6) comprises driving wheels (61) which are rotatably connected to the inside of the frame (1) through rotating shafts and are two in number, the driving wheels (61) are in contact with the outer wall of a piece to be detected, the top of each driving wheel (61) is fixedly connected with a rotating rod (62) which is rotatably connected to the inside of the frame (1) and one end of each driving wheel penetrates through the top of the frame (1), the driving assembly (6) further comprises a driving motor (63) embedded in the top of the frame (1), the output end of each driving motor (63) and the tops of the two rotating rods (62) are fixedly connected with chain wheels (64), and three chain wheels (64) are in transmission connection through a chain (65).
5. An adjustable stainless steel container inspection device according to claim 2, characterized in that the back side of the frame (1) and the front side of the clamping plate (23) are embedded with a plurality of balls (7) which are respectively contacted with the outer wall and the inner wall of the piece to be inspected.
6. The adjustable stainless steel container detection device according to claim 4, wherein the two rotating rods (62) and the driving motor (63) are longitudinally equidistantly arranged, and the outer side of the driving wheel (61) is sleeved with a resistance increasing sleeve (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222752026.4U CN219842371U (en) | 2022-10-19 | 2022-10-19 | Adjustable stainless steel container detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222752026.4U CN219842371U (en) | 2022-10-19 | 2022-10-19 | Adjustable stainless steel container detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219842371U true CN219842371U (en) | 2023-10-17 |
Family
ID=88305200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222752026.4U Active CN219842371U (en) | 2022-10-19 | 2022-10-19 | Adjustable stainless steel container detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219842371U (en) |
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2022
- 2022-10-19 CN CN202222752026.4U patent/CN219842371U/en active Active
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