CN219840585U - An imaging device integrating advanced horizontal drilling rig and acoustic wave detection - Google Patents

An imaging device integrating advanced horizontal drilling rig and acoustic wave detection Download PDF

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CN219840585U
CN219840585U CN202320195387.5U CN202320195387U CN219840585U CN 219840585 U CN219840585 U CN 219840585U CN 202320195387 U CN202320195387 U CN 202320195387U CN 219840585 U CN219840585 U CN 219840585U
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acoustic wave
drilling
sleeve
imaging device
acoustic
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刘征宇
李晓兵
顾钧锐
刘嘉雯
董昭
杨峰
张凤凯
卿光辉
李行星
蔡玉梅
姚文峰
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Shandong University
Xinjiang Irtysh River Investment and Development Group Co Ltd
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Shandong University
Xinjiang Irtysh River Investment and Development Group Co Ltd
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Abstract

本实用新型公开一种超前水平钻机与声波探测一体化的成像装置,包括:钻头、随钻声波探测器和钻杆;所述随钻声波探测器包括声波发射器、阵列声波接收器和随钻套筒;所述随钻套筒的两端分别连接钻头和钻杆;所述随钻套筒采用双层中空设计,在内层设有声波发射器,在外层设置阵列声波接收器。将由声波发射器和阵列声波接收器组成的声波探测集成装置与超前水平钻机进行一体化设计,提高传统水平钻机的利用效率,节约施工时间。

The utility model discloses an imaging device integrating advanced horizontal drilling rig and acoustic wave detection, which includes: a drill bit, an acoustic wave detector while drilling and a drill pipe; the acoustic wave detector while drilling includes an acoustic wave transmitter, an array acoustic wave receiver and an acoustic wave detector while drilling. Sleeve; the two ends of the while-drilling sleeve are respectively connected to the drill bit and the drill pipe; the while-drilling sleeve adopts a double-layer hollow design, with an acoustic wave transmitter on the inner layer and an array acoustic wave receiver on the outer layer. The integrated design of the acoustic wave detection integrated device composed of the acoustic wave transmitter and the array acoustic wave receiver is integrated with the advanced horizontal drilling rig to improve the utilization efficiency of the traditional horizontal drilling rig and save construction time.

Description

一种超前水平钻机与声波探测一体化的成像装置An imaging device integrating advanced horizontal drilling rig and acoustic wave detection

技术领域Technical field

本实用新型涉及隧道超前预报技术领域,特别是涉及一种超前水平钻机与声波探测一体化的成像装置。The utility model relates to the technical field of tunnel advance prediction, and in particular to an imaging device integrating advance horizontal drilling rig and acoustic wave detection.

背景技术Background technique

本部分的陈述仅仅是提供了与本实用新型相关的背景技术信息,不必然构成在先技术。The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.

在采用盾构法进行隧道掘进施工时,由于地层中存在的孤石硬度形状以及位置都不尽相同,盾构机并不能打碎更为坚硬的孤石,此类情况不仅会造成掘进的困难,还会造成盾构机刀具的磨损,甚至可能造成巨大的经济损失。When using the shield method for tunnel excavation, the shield machine cannot break the harder boulders due to the different hardness, shape and location of the boulders in the stratum. This situation will not only cause difficulties in tunneling , will also cause wear of the shield machine's cutting tools, and may even cause huge economic losses.

专利CN106324683A公开了一种用于地铁盾构隧道前方孤石探测的声波装置及方法。通过利用已有钻孔、锚杆,实现声波发射和接收装置的布置,并将声波发射系统与声波接收系统分别与控制系统单独连接,控制系统处理由声波接收传感器采集的声波数据以判断隧道前方孤石的有无。Patent CN106324683A discloses an acoustic wave device and method for detecting boulders in front of subway shield tunnels. By utilizing existing boreholes and anchors, the arrangement of sound wave transmitting and receiving devices is realized, and the sound wave transmitting system and the sound wave receiving system are separately connected to the control system. The control system processes the sound wave data collected by the sound wave receiving sensor to determine the front of the tunnel. The presence or absence of solitary rocks.

但是,该方式在探测过程中操作繁琐,需要频繁装卸声波装置,重复劳动耗费施工时间。However, this method is cumbersome to operate during the detection process, requiring frequent loading and unloading of the sonic device, and repetitive labor consumes construction time.

实用新型内容Utility model content

为了解决上述问题,本实用新型提出了一种超前水平钻机与声波探测一体化的成像装置,将由声波发射器和阵列声波接收器组成的声波探测集成装置与超前水平钻机进行一体化设计,提高传统水平钻机的利用效率,节约施工时间。In order to solve the above problems, this utility model proposes an imaging device that integrates an advanced horizontal drilling rig with an acoustic wave detection. The integrated acoustic wave detection device composed of an acoustic wave transmitter and an array acoustic wave receiver is designed to be integrated with the advanced horizontal drilling rig to improve the traditional The utilization efficiency of horizontal drilling rigs saves construction time.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the present utility model adopts the following technical solutions:

本实用新型提供一种超前水平钻机与声波探测一体化的成像装置,包括:钻头、随钻声波探测器和钻杆;所述随钻声波探测器包括声波发射器、阵列声波接收器和随钻套筒;所述随钻套筒的两端分别连接钻头和钻杆;所述随钻套筒采用双层中空设计,在内层设有声波发射器,在外层设置阵列声波接收器。The utility model provides an imaging device integrating advanced horizontal drilling rig and acoustic wave detection, which includes: a drill bit, an acoustic wave detector while drilling, and a drill pipe; the acoustic wave detector while drilling includes an acoustic wave transmitter, an array acoustic wave receiver, and an acoustic wave detector while drilling. Sleeve; the two ends of the while-drilling sleeve are respectively connected to the drill bit and the drill pipe; the while-drilling sleeve adopts a double-layer hollow design, with an acoustic wave transmitter on the inner layer and an array acoustic wave receiver on the outer layer.

作为可选择的实施方式,在随钻套筒内层的内侧焊接金属片,在金属片上设有第一内嵌槽,所述第一内嵌槽内设置声波发射器。As an optional embodiment, a metal sheet is welded on the inside of the inner layer of the drilling sleeve, and a first embedded groove is provided on the metal sheet, and an acoustic wave transmitter is provided in the first embedded groove.

作为可选择的实施方式,所述第一内嵌槽中填充软性材料橡胶。As an optional implementation, the first embedded groove is filled with soft material rubber.

作为可选择的实施方式,在随钻套筒外层的内侧焊接金属片,在金属片上设有第二内嵌槽,所述第二内嵌槽内设置阵列声波接收器。As an optional embodiment, a metal sheet is welded on the inside of the outer layer of the drilling sleeve, and a second embedded groove is provided on the metal sheet, and an array acoustic wave receiver is arranged in the second embedded groove.

作为可选择的实施方式,所述第二内嵌槽中填充橡胶。As an optional implementation, the second embedded groove is filled with rubber.

作为可选择的实施方式,所述阵列声波接收器包括阵列布设的换能器,通过橡胶将换能器与随钻套筒的壳体以及换能器与换能器之间隔开。As an optional implementation, the array acoustic wave receiver includes transducers arranged in an array, and rubber is used to separate the transducer from the housing of the drilling sleeve and from the transducer to the transducer.

作为可选择的实施方式,所述钻头通过第一连接轴承连接随钻套筒的一侧;所述钻杆通过第二连接轴承连接随钻套筒的另一侧。As an optional embodiment, the drill bit is connected to one side of the while-drilling sleeve through a first connecting bearing; and the drill rod is connected to the other side of the while-drilling sleeve through a second connecting bearing.

作为可选择的实施方式,所述钻杆采用中空设计。As an optional implementation, the drill pipe adopts a hollow design.

作为可选择的实施方式,所述声波发射器和阵列声波接收器通过数据线连接控制终端。As an optional implementation, the acoustic wave transmitter and the array acoustic wave receiver are connected to the control terminal through a data line.

作为可选择的实施方式,所述随钻套筒采用高强度绝缘随钻套筒;所述钻头采用高强度钻头。As an optional embodiment, the drilling-while-drilling sleeve adopts a high-strength insulating drilling-while-drilling sleeve; the drill bit adopts a high-strength drill bit.

与现有技术相比,本实用新型的有益效果为:Compared with the existing technology, the beneficial effects of this utility model are:

本实用新型提出的一种超前水平钻机与声波探测一体化的成像装置,将由声波发射器和阵列声波接收器组成的声波探测集成装置与超前水平钻机进行一体化设计,提高传统水平钻机的利用效率,节约施工时间;在隧道施工超前水平钻探时,解决了需要频繁装卸声波探测器的施工过程,实时记录钻机钻探过程中声波探测的数据,从而提高超前水平钻探的利用效率。The utility model proposes an imaging device that integrates advanced horizontal drilling rigs and acoustic wave detection. The acoustic wave detection integrated device composed of an acoustic wave transmitter and an array acoustic wave receiver is integrated with an advanced horizontal drilling rig to improve the utilization efficiency of traditional horizontal drilling rigs. , saving construction time; during advanced horizontal drilling in tunnel construction, it solves the construction process that requires frequent loading and unloading of acoustic detectors, and records the data of acoustic detection during drilling in real time, thus improving the utilization efficiency of advanced horizontal drilling.

本实用新型附加方面的优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of the drawings

构成本实用新型的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The description and drawings that constitute a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model.

图1为本实用新型实施例1提供的超前水平钻机与声波探测一体化的成像装置整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an imaging device integrating advanced horizontal drilling rig and acoustic wave detection provided in Embodiment 1 of the present invention;

图2(a)为本实用新型实施例1提供的随钻套筒与声波发射器布设处的剖面图;Figure 2(a) is a cross-sectional view of the layout of the drilling sleeve and the acoustic wave emitter provided in Embodiment 1 of the present invention;

图2(b)为本实用新型实施例1提供的随钻套筒与阵列声波接收器布设处的剖面图;Figure 2(b) is a cross-sectional view of the layout of the drilling sleeve and the array acoustic wave receiver provided in Embodiment 1 of the present utility model;

图3为本实用新型实施例1提供的施工过程演示图;Figure 3 is a demonstration diagram of the construction process provided by Embodiment 1 of the present utility model;

其中,1、钻头;2、钻杆;3、第一连接轴承;4、随钻套筒;5、声波发射器;6、第二连接轴承;7、阵列声波接收器;8、金属片。Among them, 1. Drill bit; 2. Drill pipe; 3. First connecting bearing; 4. Drilling sleeve; 5. Acoustic transmitter; 6. Second connecting bearing; 7. Array acoustic wave receiver; 8. Metal sheet.

具体实施方式Detailed ways

下面结合附图与实施例对本实用新型做进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and examples.

应该指出,以下详细说明都是示例性的,旨在对本实用新型提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本实用新型所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise defined, all technical and scientific terms used herein have the same meanings commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本实用新型的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, it will be understood that the terms "including" and "having" and any variations thereof are intended to cover non-exclusive A process, method, system, product or apparatus that includes, for example, a series of steps or units need not be limited to those steps or units that are expressly listed, but may include steps or units that are not expressly listed or that are not expressly listed. Other steps or units inherent to the product or equipment.

在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。The embodiments and features of the embodiments of the present invention may be combined with each other without conflict.

实施例1Example 1

如图1所示,本实施例提供一种超前水平钻机与声波探测一体化的实时成像装置,包括:钻头1、随钻声波探测器和钻杆2;As shown in Figure 1, this embodiment provides a real-time imaging device integrating advanced horizontal drilling rig and acoustic wave detection, including: a drill bit 1, an acoustic wave detector while drilling, and a drill pipe 2;

在本实施例中,所述随钻声波探测器包括声波发射器5、阵列声波接收器7和随钻套筒4;所述随钻套筒4内布设声波发射器5和阵列声波接收器7;In this embodiment, the acoustic wave detector while drilling includes an acoustic wave transmitter 5, an array acoustic wave receiver 7 and a drilling sleeve 4; the acoustic wave transmitter 5 and the array acoustic wave receiver 7 are arranged inside the drilling sleeve 4 ;

具体地,所述随钻套筒4采用双层中空设计,在内层设有声波发射器5,在外层设置阵列声波接收器7。Specifically, the while-drilling sleeve 4 adopts a double-layer hollow design, with an acoustic wave transmitter 5 on the inner layer and an array acoustic wave receiver 7 on the outer layer.

在本实施例中,在随钻套筒4内层的内侧焊接金属片8,并在金属片8上设有第一内嵌槽,所述第一内嵌槽内设置声波发射器5;如图2(a)所示。In this embodiment, a metal sheet 8 is welded on the inside of the inner layer of the drilling sleeve 4, and a first embedded groove is provided on the metal sheet 8, and the acoustic wave transmitter 5 is arranged in the first embedded groove; as As shown in Figure 2(a).

作为可选择的一种实施方式,所述第一内嵌槽中填充软性材料橡胶。As an optional implementation, the first embedded groove is filled with soft material rubber.

在本实施例中,在随钻套筒4外层的内侧同样焊接金属片8,并在金属片8上设有第二内嵌槽,所述第二内嵌槽内设置阵列声波接收器7;如图2(b)所示。In this embodiment, a metal sheet 8 is also welded to the inside of the outer layer of the drilling sleeve 4, and a second embedded groove is provided on the metal sheet 8. An array acoustic wave receiver 7 is provided in the second embedded groove. ;As shown in Figure 2(b).

作为可选择的一种实施方式,所述第二内嵌槽中填充橡胶,以达到隔音效果。As an optional implementation, the second embedded groove is filled with rubber to achieve a sound insulation effect.

作为可选择的一种实施方式,阵列声波接收器7包括阵列布设的换能器,通过橡胶将换能器与随钻套筒的壳体以及换能器与换能器之间隔开。As an optional implementation, the array acoustic wave receiver 7 includes transducers arranged in an array, and the transducers are separated from the housing of the drilling sleeve and the transducers from each other by rubber.

作为可选择的一种实施方式,所述随钻套筒4为高强度绝缘随钻套筒。As an optional embodiment, the drilling-while-drilling sleeve 4 is a high-strength insulating drilling-while-drilling sleeve.

在本实施例中,所述随钻套筒4的两端分别连接钻头1和钻杆2;In this embodiment, the two ends of the drilling sleeve 4 are respectively connected to the drill bit 1 and the drill pipe 2;

所述钻头1通过第一连接轴承3连接随钻套筒4的一侧;The drill bit 1 is connected to one side of the drilling sleeve 4 through a first connecting bearing 3;

所述钻杆2通过第二连接轴承6连接随钻套筒4的另一侧。The drill pipe 2 is connected to the other side of the drilling sleeve 4 through a second connecting bearing 6 .

作为可选择的一种实施方式,所述钻头1采用高强度钻头。As an optional implementation, the drill bit 1 adopts a high-strength drill bit.

作为可选择的一种实施方式,所述钻杆2采用中空设计。As an optional implementation, the drill pipe 2 adopts a hollow design.

在本实施例中,所述声波发射器5和阵列声波接收器7通过数据线连接控制终端,可以实现声波的发射、接收以及对数据的分析和储存,可以搭载实时反演成像系统,以反演出孤石的形状,大小和位置等。In this embodiment, the acoustic wave transmitter 5 and the array acoustic wave receiver 7 are connected to the control terminal through a data line, which can realize the transmission and reception of acoustic waves, as well as the analysis and storage of data, and can be equipped with a real-time inversion imaging system to inverse Show the shape, size and position of the solitary stone.

如图3所示为施工过程演示图;以某隧道为例,为探明前方地质情况,采用超前水平钻机与声波探测一体化的实时成像装置,使用超前水平钻机进行声波探测,具体如下:Figure 3 shows a demonstration diagram of the construction process; taking a tunnel as an example, in order to ascertain the geological conditions ahead, a real-time imaging device integrating advanced horizontal drilling rig and acoustic wave detection is used, and the advanced horizontal drilling rig is used for acoustic detection, as follows:

(1)将声波发射器5和阵列声波接收器7分别设置在随钻套筒4的内层和外层,并通过数据线连接至控制终端;(1) Set the acoustic wave transmitter 5 and the array acoustic wave receiver 7 on the inner and outer layers of the drilling sleeve 4 respectively, and connect them to the control terminal through data lines;

(2)将中空设计的钻杆2连接在随钻套筒4的一端,随钻套筒4的另一端连接钻头1;(2) Connect the hollow designed drill pipe 2 to one end of the while-drilling sleeve 4, and the other end of the while-drilling sleeve 4 is connected to the drill bit 1;

(3)每掘进一段距离,都由控制终端进行数据处理与反演,直至钻机掘进到设计深度,从而能够得到整个钻孔范围内的成像结果。(3) Every time a certain distance is tunneled, the control terminal performs data processing and inversion until the drill rig tunnels to the design depth, thereby obtaining imaging results within the entire borehole range.

在隧道施工超前水平钻时,本实施例将由声波发射器和阵列声波探测器组成的声波探测集成装置与超前水平钻机一体化使用,实现声波的发射、接收以及对数据的分析和储存,实现对隧道工作面前方围岩的结构和孤石的大小、形状、位置的探测。During advanced horizontal drilling during tunnel construction, this embodiment integrates an acoustic wave detection integrated device composed of an acoustic wave transmitter and an array acoustic wave detector with an advanced horizontal drilling rig to realize the transmission and reception of sound waves, as well as the analysis and storage of data, to achieve Detection of the structure of the surrounding rock in front of the tunnel working face and the size, shape and position of the boulders.

上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific embodiments of the present utility model have been described above in conjunction with the accompanying drawings, they do not limit the scope of protection of the present utility model. Those skilled in the art should understand that on the basis of the technical solutions of the present utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.

Claims (10)

1. An imaging device integrating advanced horizontal drilling machine and sound wave detection, which is characterized by comprising: the drill bit, while drilling acoustic wave detector and drill rod; the while-drilling acoustic wave detector comprises an acoustic wave emitter, an array acoustic wave receiver and a while-drilling sleeve; the two ends of the sleeve while drilling are respectively connected with a drill bit and a drill rod; the sleeve while drilling adopts a double-layer hollow design, an acoustic wave transmitter is arranged on the inner layer, and an array acoustic wave receiver is arranged on the outer layer.
2. The imaging device integrating advanced horizontal drilling machine and sound wave detection as claimed in claim 1, wherein a metal sheet is welded on the inner side of the inner layer of the sleeve while drilling, a first embedded groove is formed in the metal sheet, and a sound wave emitter is arranged in the first embedded groove.
3. The imaging device of claim 2 wherein said first embedded groove is filled with soft rubber material.
4. The imaging device integrating advanced horizontal drilling machine and acoustic detection according to claim 1, wherein a metal sheet is welded on the inner side of the outer layer of the sleeve while drilling, a second embedded groove is formed in the metal sheet, and an array acoustic receiver is arranged in the second embedded groove.
5. The imaging device integrated with advanced horizontal drilling machine and acoustic detection as claimed in claim 4, wherein said second embedded groove is filled with rubber.
6. The advanced horizontal drilling machine and sonic detection integrated imaging apparatus of claim 1 wherein said array sonic receiver comprises an array of transducers separated from the casing of the while-drilling sleeve and from transducer to transducer by rubber.
7. The imaging device integrating advanced horizontal drilling machine and acoustic detection as claimed in claim 1, wherein said drill bit is connected to one side of a sleeve while drilling through a first connecting bearing; and the drill rod is connected with the other side of the sleeve while drilling through a second connecting bearing.
8. The imaging device integrated with advanced horizontal drilling machine and acoustic detection according to claim 1, wherein said drill pipe is hollow.
9. The imaging device integrating advanced horizontal drilling machine and acoustic detection as claimed in claim 1, wherein the acoustic transmitter and the array acoustic receiver are connected with the control terminal through data lines.
10. The imaging device integrating advanced horizontal drilling machine and acoustic detection as claimed in claim 1, wherein said sleeve while drilling employs a high strength insulating sleeve while drilling; the drill bit adopts a high-strength drill bit.
CN202320195387.5U 2023-02-08 2023-02-08 An imaging device integrating advanced horizontal drilling rig and acoustic wave detection Active CN219840585U (en)

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