CN219838527U - Front anti-collision beam connecting structure and vehicle - Google Patents
Front anti-collision beam connecting structure and vehicle Download PDFInfo
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Abstract
Description
技术领域Technical field
本申请涉及交通工具技术领域,涉及一种前防撞梁连接结构及车辆。The present application relates to the technical field of vehicles, and relates to a front anti-collision beam connection structure and a vehicle.
背景技术Background technique
在汽车受到撞击时,前防撞梁和吸能盒起到吸收碰撞能量的作用。防撞梁和吸能盒之间通过连接结构连接,现有的连接结构在小偏置碰撞下无法很好的将碰撞力由防撞梁向吸能盒传递,进而向纵梁传递。When a car is hit by a collision, the front anti-collision beam and energy-absorbing box absorb the collision energy. The anti-collision beam and the energy-absorbing box are connected through a connecting structure. The existing connecting structure cannot well transfer the collision force from the anti-collision beam to the energy-absorbing box and then to the longitudinal beam under a small offset collision.
铝合金前防撞梁因轻量化在新能源汽车上得到广泛应用。铝合金前防撞横梁总成多采用挤出工艺,根据车身前端布置、安全、轻量化等需求,合理定义前防撞横梁、吸能盒截面腔体个数、截面尺寸、壁厚等参数。传统的前防撞横梁、吸能盒之间的连接方式多采用二氧化碳保焊连接,因铝材质脆性大,延展性差,经高温焊接后,对铝材质基材属性有不同程度损伤,影响连接性能及碰撞变形稳定性。Aluminum alloy front anti-collision beams are widely used in new energy vehicles due to their lightweight. Aluminum alloy front anti-collision beam assemblies mostly use extrusion technology. According to the requirements of front-end layout, safety, lightweight and other requirements of the vehicle body, parameters such as the number of cross-sectional cavities, cross-sectional dimensions, and wall thickness of the front anti-collision beam and energy-absorbing box are reasonably defined. The traditional connection method between front anti-collision beams and energy-absorbing boxes mostly uses carbon dioxide shielded welding. Because aluminum is highly brittle and has poor ductility, after high-temperature welding, the properties of the aluminum base material will be damaged to varying degrees, affecting the connection performance. and collision deformation stability.
因此,有必要提供一种改进的前防撞梁连接结构及车辆以解决上述问题。Therefore, it is necessary to provide an improved front anti-collision beam connection structure and vehicle to solve the above problems.
实用新型内容Utility model content
本申请提供一种连接稳固的前防撞梁连接结构及车辆。This application provides a front anti-collision beam connection structure and a vehicle that are firmly connected.
本申请公开了一种前防撞梁连接结构,包括防撞梁、吸能盒以及连接支架;所述防撞梁以及所述吸能盒通过所述连接支架连接;所述连接支架与所述防撞梁共同形成位于所述吸能盒外侧的第一空腔。This application discloses a front anti-collision beam connection structure, which includes an anti-collision beam, an energy-absorbing box and a connecting bracket; the anti-collision beam and the energy-absorbing box are connected through the connecting bracket; the connecting bracket is connected to the The anti-collision beams together form a first cavity located outside the crash box.
进一步地,所述连接支架包括设置在所述吸能盒外侧的第一连接件,所述第一空腔由所述第一连接件与所述防撞梁形成。Further, the connecting bracket includes a first connecting piece disposed outside the crash box, and the first cavity is formed by the first connecting piece and the anti-collision beam.
进一步地,所述第一连接件包括后连接板、外连接板以及连接所述后连接板与所述外连接板的弯折板;所述弯折板与所述防撞梁的后侧壁共同形成第一空腔。Further, the first connecting member includes a rear connecting plate, an outer connecting plate and a bending plate connecting the rear connecting plate and the outer connecting plate; the bending plate and the rear side wall of the anti-collision beam together form the first cavity.
进一步地,所述第一连接件包括自所述后连接板上、下两侧延伸的上连接板以及下连接板;所述上连接板及所述下连接板分别与所述防撞梁的顶壁及底壁固定;所述上连接板及所述下连接板分别与所述吸能盒的顶壁及底壁固定。Further, the first connecting piece includes an upper connecting plate and a lower connecting plate extending from both upper and lower sides of the rear connecting plate; the upper connecting plate and the lower connecting plate are respectively connected with the anti-collision beam. The top wall and the bottom wall are fixed; the upper connecting plate and the lower connecting plate are respectively fixed to the top wall and the bottom wall of the energy absorbing box.
进一步地,所述连接支架包括设置在所述吸能盒内侧的第二连接件;所述第二连接件与所述防撞梁共同形成位于所述吸能盒内侧的第二空腔。Further, the connecting bracket includes a second connecting piece disposed inside the crash box; the second connecting piece and the anti-collision beam jointly form a second cavity located inside the crash box.
进一步地,所述第二连接件包括与所述防撞梁连接的前侧板、与所述吸能盒连接的内侧板及设在前侧板与内侧板之间的斜板;所述斜板相对于所述防撞梁及所述吸能盒均倾斜设置。Further, the second connecting member includes a front side panel connected to the anti-collision beam, an inner side panel connected to the crash box, and an inclined plate provided between the front side panel and the inner side panel; the inclined plate The plate is tilted relative to both the anti-collision beam and the energy-absorbing box.
进一步地,所述斜板的中部设有减重孔;所述减重孔的上下侧各设置有一加强筋;所述吸能盒设置有溃缩筋;所述第二连接件在所述溃缩筋的前侧设置有第二防剪翻边。Further, a weight-reducing hole is provided in the middle of the inclined plate; a reinforcing rib is provided on each upper and lower side of the weight-reducing hole; a collapse rib is provided on the energy-absorbing box; and the second connector is provided on the collapse rib. The front side of the shrink rib is provided with a second anti-shear flange.
进一步地,所述吸能盒设置有溃缩筋;所述第一连接件在所述溃缩筋的前侧设置有第一防剪翻边;所述第一连接件靠近所述防撞梁及所述吸能盒处分别设置有翻边用于引导装配。Further, the energy-absorbing box is provided with a crushing rib; the first connecting member is provided with a first anti-shear flange on the front side of the crushing rib; the first connecting member is close to the anti-collision beam and the energy-absorbing box are respectively provided with flanges for guiding assembly.
进一步地,所述第一连接件通过铆钉与所述吸能盒连接,通过螺栓与所述防撞梁连接;其中一根所述螺栓贯穿所述上连接板、下连接板以及所述防撞梁。Further, the first connecting piece is connected to the crash box through rivets and connected to the anti-collision beam through bolts; one of the bolts penetrates the upper connecting plate, the lower connecting plate and the anti-collision beam. Liang.
本申请还公开了一种车辆,包括上述的前防撞梁连接结构。This application also discloses a vehicle, including the above-mentioned front anti-collision beam connection structure.
与现有技术相比,本申请连接支架与防撞梁共同形成位于吸能盒外侧的空腔,在车辆小偏置碰撞情况下可以更好地将小偏置碰撞力由防撞梁向吸能盒传递。Compared with the existing technology, the connecting bracket and the anti-collision beam of this application jointly form a cavity located outside the energy-absorbing box. In the case of a small offset collision of the vehicle, the small offset collision force can be better transferred from the anti-collision beam to the absorption box. Can be delivered in a box.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本说明书。It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and do not limit this specification.
附图说明Description of the drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本说明书的实施例,并与说明书一起用于解释本说明书的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the specification and together with the description, serve to explain the principles of the specification.
图1是本申请前防撞梁连接结构的俯视图。Figure 1 is a top view of the connection structure of the front anti-collision beam of the present application.
图2是本申请前防撞梁连接结构的局部立体图。Figure 2 is a partial perspective view of the front anti-collision beam connection structure of the present application.
图3是本申请前防撞梁连接结构另一角度的局部立体图。Figure 3 is a partial perspective view of the front anti-collision beam connection structure of the present application from another angle.
图4是图2中第一连接件的立体图。FIG. 4 is a perspective view of the first connecting member in FIG. 2 .
图5是图3中第二连接件的立体图。FIG. 5 is a perspective view of the second connecting member in FIG. 3 .
附图标号说明:防撞梁、10;吸能盒、20;溃缩筋、21;连接支架、30;第一连接件、31;后连接板、311;第一防剪翻边、3111;装配孔、3112;外连接板、312;弯折板、313;上连接板、314;第一上翻边、3141;第二上翻边、3142;下连接板、315;第一下翻边、3151;第二下翻边、3152;第一空腔、32;第二连接件、33;前侧板、331;内侧板、332;第二防剪翻边、3321;斜板、333;减重孔、3331;加强筋、3332;第二空腔、34;螺栓、40;铆钉、50。Explanation of reference numbers: anti-collision beam, 10; energy-absorbing box, 20; collapse rib, 21; connecting bracket, 30; first connecting piece, 31; rear connecting plate, 311; first anti-shear flange, 3111; Assembly hole, 3112; outer connecting plate, 312; bending plate, 313; upper connecting plate, 314; first upper flange, 3141; second upper flange, 3142; lower connecting plate, 315; first lower flange , 3151; second lower flange, 3152; first cavity, 32; second connector, 33; front side panel, 331; inner side panel, 332; second anti-shear flange, 3321; inclined plate, 333; Weight reduction hole, 3331; reinforcement rib, 3332; second cavity, 34; bolt, 40; rivet, 50.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本说明书相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本说明书的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this specification. Rather, they are merely examples of apparatus and methods consistent with certain aspects of this specification, as detailed in the appended claims.
在本说明书使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本说明书。在本说明书和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the specification. As used in this specification and the appended claims, the singular forms "a," "the" and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
应当理解,尽管在本说明书可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本说明书范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in this specification to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this specification, the first information may also be called second information, and similarly, the second information may also be called first information. Depending on the context, the word "if" as used herein may be interpreted as "when" or "when" or "in response to determining."
接下来对本说明书实施例进行详细说明。Next, the embodiments of this specification will be described in detail.
如图1至图5所示,本申请公开了一种前防撞梁连接结构,包括防撞梁10、吸能盒20以及连接支架30。防撞梁10以及吸能盒20通过连接支架30连接。As shown in FIGS. 1 to 5 , this application discloses a front anti-collision beam connection structure, which includes an anti-collision beam 10 , an energy-absorbing box 20 and a connecting bracket 30 . The anti-collision beam 10 and the crash box 20 are connected through a connecting bracket 30 .
连接支架30包括位于吸能盒20外侧的第一连接件31以及位于吸能盒20内侧的第二连接件33。第一连接件31与防撞梁10以及吸能盒20配合形成第一空腔32。第二连接件33与防撞梁10以及吸能盒20配合形成第二空腔34。The connecting bracket 30 includes a first connecting member 31 located outside the energy absorbing box 20 and a second connecting member 33 located inside the energy absorbing box 20 . The first connecting member 31 cooperates with the anti-collision beam 10 and the crash box 20 to form a first cavity 32 . The second connecting member 33 cooperates with the anti-collision beam 10 and the crash box 20 to form a second cavity 34 .
如图2及图4所示,第一连接件31包括后连接板311、外连接板312、连接后连接板311与外连接板312的弯折板313、上连接板314以及下连接板315。后连接板311成“U”形结构套设于吸能盒20并与吸能盒20的上表面、外侧面以及下表面固定。外连接板312与防撞梁10的后侧壁固定,上连接板314与防撞梁10的顶壁固定,下连接板315与防撞梁10的底壁固定。As shown in FIGS. 2 and 4 , the first connecting member 31 includes a rear connecting plate 311 , an outer connecting plate 312 , a bending plate 313 connecting the rear connecting plate 311 and the outer connecting plate 312 , an upper connecting plate 314 and a lower connecting plate 315 . The rear connecting plate 311 is formed into a "U"-shaped structure and is sleeved on the energy-absorbing box 20 and fixed with the upper surface, outer side and lower surface of the energy-absorbing box 20 . The outer connecting plate 312 is fixed to the rear side wall of the anti-collision beam 10 , the upper connecting plate 314 is fixed to the top wall of the anti-collision beam 10 , and the lower connecting plate 315 is fixed to the bottom wall of the anti-collision beam 10 .
外连接板312通过弯折板313与后连接板311连接。弯折板313自后连接板311前端先向外侧延伸,再向防撞梁10的后侧壁弯折延伸,并与外连接板312连接。弯折板313与防撞梁10的后侧壁共同形成位于吸能盒20外侧的第一空腔32。后连接板311的上侧向防撞梁10的顶壁延伸形成上连接板314。后连接板311的下侧向防撞梁10的底壁延伸形成下连接板315。The outer connecting plate 312 is connected to the rear connecting plate 311 through a bending plate 313. The bending plate 313 first extends outward from the front end of the rear connecting plate 311, then bends and extends toward the rear side wall of the anti-collision beam 10, and is connected to the outer connecting plate 312. The bending plate 313 and the rear side wall of the anti-collision beam 10 jointly form a first cavity 32 located outside the crash box 20 . The upper side of the rear connecting plate 311 extends toward the top wall of the anti-collision beam 10 to form an upper connecting plate 314 . The lower side of the rear connecting plate 311 extends toward the bottom wall of the anti-collision beam 10 to form a lower connecting plate 315 .
后连接板311的中部设置有装配孔3112。后连接板311与吸能盒20的外侧面通过竖直排列的五颗铆钉50连接,后连接板311与吸能盒20上表面及下表面各通过两颗铆钉50连接。外连接板312、上连接板314以及下连接板315与防撞梁10通过螺栓40连接,其中一根螺栓40贯穿上连接板314、下连接板315以及防撞梁10。An assembly hole 3112 is provided in the middle of the rear connecting plate 311 . The rear connecting plate 311 is connected to the outer surface of the energy absorbing box 20 through five rivets 50 arranged vertically. The rear connecting plate 311 is connected to the upper surface and the lower surface of the energy absorbing box 20 through two rivets 50 respectively. The outer connecting plate 312 , the upper connecting plate 314 and the lower connecting plate 315 are connected to the anti-collision beam 10 through bolts 40 . One of the bolts 40 penetrates the upper connecting plate 314 , the lower connecting plate 315 and the anti-collision beam 10 .
上连接板314及下连接板315在靠近防撞梁10端分别设置有第一上翻边3141以及第一下翻边3151,第一上翻边3141以及第一下翻边3151辅助将连接支架30装配到防撞梁10。后连接板311在“U”形结构的两末端分别设置有第二上翻边3142以及第二下翻边3152,第二上翻边3142以及第二下翻边3152辅助将连接支架30装配到吸能盒20。在装配过程中,第一连接件31设置的翻边可以起到引导装配的作用,防止因磕碰导致的零件损坏。The upper connecting plate 314 and the lower connecting plate 315 are respectively provided with a first upper flange 3141 and a first lower flange 3151 near the anti-collision beam 10. The first upper flange 3141 and the first lower flange 3151 assist in connecting the bracket. 30 is assembled to the anti-collision beam 10 . The rear connecting plate 311 is respectively provided with a second upper flange 3142 and a second lower flange 3152 at both ends of the "U"-shaped structure. The second upper flange 3142 and the second lower flange 3152 assist in assembling the connecting bracket 30 to the Energy absorbing box 20. During the assembly process, the flange provided on the first connecting member 31 can guide the assembly and prevent damage to the parts due to collision.
如图3及图5所示,第二连接件33位于吸能盒20的内侧。第二连接件33包括前侧板331、内侧板332以及斜板333。前侧板331与防撞梁10的后侧壁连接。内侧板332与吸能盒20的内侧壁连接。斜板333相对于防撞梁10与吸能盒20均倾斜设置。As shown in FIGS. 3 and 5 , the second connecting member 33 is located inside the crash box 20 . The second connecting member 33 includes a front side plate 331 , an inner side plate 332 and a slope plate 333 . The front side panel 331 is connected to the rear side wall of the anti-collision beam 10 . The inner panel 332 is connected to the inner wall of the energy absorbing box 20 . The inclined plate 333 is inclined relative to both the anti-collision beam 10 and the crash box 20 .
斜板333自内侧板332倾斜向防撞梁10的后侧壁延伸并与前侧板331连接。斜板333与防撞梁10及吸能盒20共同形成位于吸能盒20内侧的第二空腔34。The inclined plate 333 extends obliquely from the inner side plate 332 toward the rear side wall of the anti-collision beam 10 and is connected to the front side plate 331 . The inclined plate 333 , the anti-collision beam 10 and the crash box 20 together form a second cavity 34 located inside the crash box 20 .
内侧板332通过两颗螺栓40与吸能盒20的内侧面连接,前侧板331通过两颗螺栓40与防撞梁10的后侧壁连接。斜板333的中部设有一方形减重孔3331。减重孔3331的上下侧分别设置有加强筋3332,加强筋3332沿横向设置。减重孔3331的设置减轻了构件重量,同时使构件便于安装。车辆发生碰撞时,加强筋3332可以更好地将力由防撞梁10传递到吸能盒20。The inner side plate 332 is connected to the inner side of the crash box 20 through two bolts 40 , and the front side plate 331 is connected to the rear side wall of the anti-collision beam 10 through two bolts 40 . A square weight-reducing hole 3331 is provided in the middle of the inclined plate 333. Reinforcing ribs 3332 are respectively provided on the upper and lower sides of the weight reduction hole 3331, and the reinforcing ribs 3332 are arranged transversely. The arrangement of the weight-reducing holes 3331 reduces the weight of the component and at the same time makes the component easy to install. When a vehicle collides, the reinforcing ribs 3332 can better transmit the force from the anti-collision beam 10 to the energy-absorbing box 20 .
吸能盒20的两侧分别设置有溃缩筋21。第一连接件31及第二连接件33的后端分别设置有第一防剪翻边3111以及第二防剪翻边3321。第一防剪翻边3111以及第二防剪翻边3321位于溃缩筋21的前侧。Collapse ribs 21 are respectively provided on both sides of the energy-absorbing box 20 . The rear ends of the first connecting member 31 and the second connecting member 33 are respectively provided with a first anti-cut flange 3111 and a second anti-cut flange 3321. The first anti-shear flange 3111 and the second anti-shear flange 3321 are located on the front side of the crushing rib 21 .
当车辆遭受撞击时,第一连接件31及第二连接件33会将力由防撞梁10传递到吸能盒20,致使吸能盒20溃缩。从而导致第一连接件31及第二连接件33可能会剪切到吸能盒20。在溃缩筋21的前侧设置防剪翻边可以有效的预防连接件在吸能盒20溃缩时剪切到吸能盒20,提高了受碰撞时吸能盒20溃缩的稳定性。When the vehicle is impacted, the first connecting member 31 and the second connecting member 33 will transmit force from the anti-collision beam 10 to the crash box 20, causing the crash box 20 to collapse. As a result, the first connecting member 31 and the second connecting member 33 may be sheared to the crash box 20 . Providing an anti-shear flange on the front side of the collapse rib 21 can effectively prevent the connector from shearing to the energy-absorbing box 20 when the energy-absorbing box 20 collapses, thereby improving the stability of the energy-absorbing box 20 when collapsing.
本申请连接支架30与防撞梁10及吸能盒20配合形成两个腔体,构成“喇叭口”结构,提高了小偏置碰工况下碰撞力由防撞梁10向吸能盒20进而向纵梁的有效传递,提升车辆碰撞过程中防撞结构的变形稳定性,从而提升乘员舱安全。The connecting bracket 30 of the present application cooperates with the anti-collision beam 10 and the energy-absorbing box 20 to form two cavities, forming a "flare mouth" structure, which improves the collision force from the anti-collision beam 10 to the energy-absorbing box 20 under small offset collision conditions. In turn, the effective transmission to the longitudinal beam improves the deformation stability of the anti-collision structure during vehicle collision, thus improving the safety of the passenger compartment.
本申请连接支架30通过螺栓40以及铆钉50连接防撞梁10与吸能盒20,解决了防撞梁10与吸能盒20通过焊接连接时对材质的损伤问题。同时更换部件时,可以选择性地更换防撞梁10或吸能盒20,无需整体更换,降低维修成本,同时提高售后维修便利性。The connection bracket 30 of the present application connects the anti-collision beam 10 and the energy-absorbing box 20 through bolts 40 and rivets 50, thereby solving the problem of material damage when the anti-collision beam 10 and the energy-absorbing box 20 are connected by welding. When replacing components at the same time, the anti-collision beam 10 or the energy-absorbing box 20 can be selectively replaced without the need for complete replacement, thereby reducing maintenance costs and improving after-sales maintenance convenience.
本申请还公开了一种车辆,包括上述的前防撞梁连接结构。This application also discloses a vehicle, including the above-mentioned front anti-collision beam connection structure.
以上所述仅是本申请的较佳实施方式而已,并非对本申请做任何形式上的限制,虽然本申请已以较佳实施方式揭露如上,然而并非用以限定本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,当可利用上述The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application in any form. Although the present application has disclosed the above in preferred embodiments, it is not intended to limit the present application. Anyone familiar with the technology in this field will personnel, without departing from the scope of the technical solution of this application, can use the above
揭示的技术内容做出些许更动或修饰为等同变化的等效实施方式,但凡是未脱离本申请技术方案的内容,依据本申请的技术实质对以上实施方式所作的任何简单修改、等同变化与修饰,均仍属于本申请技术方案的范围内。The disclosed technical content may be slightly changed or modified into equivalent implementations with equivalent changes. However, any simple modifications or equivalent changes made to the above implementations based on the technical essence of this application will not deviate from the content of the technical solution of this application. Modifications are still within the scope of the technical solution of this application.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116639080A (en) * | 2023-06-26 | 2023-08-25 | 浙江吉利控股集团有限公司 | Anti-collision beam assembly for vehicle and vehicle with same |
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| CN116639080A (en) * | 2023-06-26 | 2023-08-25 | 浙江吉利控股集团有限公司 | Anti-collision beam assembly for vehicle and vehicle with same |
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