CN219837544U - A centrifugal polishing device for the inner wall of a rotary body based on force rheology polishing technology - Google Patents

A centrifugal polishing device for the inner wall of a rotary body based on force rheology polishing technology Download PDF

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CN219837544U
CN219837544U CN202321304201.1U CN202321304201U CN219837544U CN 219837544 U CN219837544 U CN 219837544U CN 202321304201 U CN202321304201 U CN 202321304201U CN 219837544 U CN219837544 U CN 219837544U
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polishing
telescopic rod
wall
centrifugal
mounting body
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钟冰清
邵逸晨
黄凌怡
周雨
吕冰海
王旭
王金虎
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

本实用新型属于超精密加工领域,具体涉及一种基于力流变抛光技术的回转体内壁离心抛光装置,包括转轴、伸缩杆安装体、伸缩杆以及抛光片,所述转轴用以与电机传动配合,所述伸缩杆安装体设置于转轴上,所述伸缩杆伸缩滑动配合于伸缩杆安装体上,所述抛光片设置于伸缩杆背向转轴轴心一端,并且抛光片位于伸缩杆安装体外部,用以对工件进行抛光。本实用新型使用机械结构,抛光过程稳定可控,可以在较短的时间内,使工件表面光洁度、平整度、平面度等指标得到较好的提高,抛光后的表面光洁度高;本实用新型所需的设备相对简单、易得,抛光成本低,可以有效节约生产成本。

The utility model belongs to the field of ultra-precision machining, and specifically relates to a centrifugal polishing device for the inner wall of a rotation based on force rheological polishing technology. , the telescopic rod mounting body is arranged on the rotating shaft, the telescopic rod telescopically slides and fits on the telescopic rod mounting body, the polishing piece is arranged on one end of the telescopic rod facing away from the axis of the rotating shaft, and the polishing piece is located outside the telescopic rod mounting body , used to polish the workpiece. This utility model uses a mechanical structure, and the polishing process is stable and controllable. It can improve the surface finish, flatness, flatness and other indicators of the workpiece in a short period of time, and the surface finish after polishing is high; The required equipment is relatively simple and easy to obtain, and the polishing cost is low, which can effectively save production costs.

Description

一种基于力流变抛光技术的回转体内壁离心抛光装置A rotary inner wall centrifugal polishing device based on force rheology polishing technology

技术领域Technical field

本实用新型属于超精密加工领域,具体涉及一种基于力流变抛光技术的回转体内壁离心抛光装置。The utility model belongs to the field of ultra-precision machining, and specifically relates to a centrifugal polishing device for the inner wall of a rotary body based on force rheological polishing technology.

背景技术Background technique

旋转轴、滚筒、涡轮机叶片、飞机发动机转子、汽车发动机气门座等内壁呈现为回转体状的零件,作为现代工业生产的核心组成部分,需要具备较高的表面质量和精度,以保证其正常运转和使用寿命,这些零件普遍存在内腔形状复杂、工具难以进入的问题。如果采用传统的表面处理方法,如机械加工和化学腐蚀,又会带来加工精度低、效率低、环境污染等问题。Rotating shafts, drums, turbine blades, aircraft engine rotors, automobile engine valve seats and other parts whose inner walls are in the shape of a rotary body, as core components of modern industrial production, require high surface quality and precision to ensure their normal operation. and service life. These parts generally have complex internal cavity shapes and difficult to access tools. If traditional surface treatment methods are used, such as mechanical processing and chemical corrosion, it will bring about problems such as low processing accuracy, low efficiency, and environmental pollution.

基于上述问题,本申请提出一种基于力流变抛光技术的回转体内壁离心抛光装置,它不仅可以提高零件表面的质量和精度,延长零件的使用寿命,还能够减少加工成本和环境污染,对于推动现代工业的发展具有积极的促进作用。Based on the above problems, this application proposes a centrifugal polishing device for the inner wall of a rotor based on force rheological polishing technology. It can not only improve the quality and accuracy of the surface of parts, extend the service life of parts, but also reduce processing costs and environmental pollution. Promoting the development of modern industry has a positive role in promoting.

实用新型内容Utility model content

为了弥补现有技术的不足,本实用新型提供一种基于力流变抛光技术的回转体内壁离心抛光装置技术方案。In order to make up for the shortcomings of the existing technology, the present invention provides a technical solution of a centrifugal polishing device for the inner wall of a rotary body based on force rheological polishing technology.

一种基于力流变抛光技术的回转体内壁离心抛光装置,包括转轴、伸缩杆安装体、伸缩杆以及抛光片,所述转轴用以与电机传动配合,所述伸缩杆安装体设置于转轴上,所述伸缩杆伸缩滑动配合于伸缩杆安装体上,所述抛光片设置于伸缩杆背向转轴轴心一端,并且抛光片位于伸缩杆安装体外部,用以对工件进行抛光。A centrifugal polishing device for the inner wall of a rotation based on force rheological polishing technology, including a rotating shaft, a telescopic rod mounting body, a telescopic rod and a polishing sheet. The rotating shaft is used to cooperate with motor transmission, and the telescopic rod mounting body is arranged on the rotating shaft. , the telescopic rod telescopically slides and fits on the telescopic rod installation body, the polishing piece is arranged at one end of the telescopic rod facing away from the axis of the rotating shaft, and the polishing piece is located outside the telescopic rod installation body to polish the workpiece.

进一步地,所述伸缩杆安装体具有用以滑动插配伸缩杆的内腔。Further, the telescopic rod mounting body has an inner cavity for slidingly inserting the telescopic rod.

进一步地,所述伸缩杆安装体为套筒结构,其上对称设置两个伸缩杆。Further, the telescopic rod mounting body is a sleeve structure, on which two telescopic rods are symmetrically arranged.

进一步地,所述伸缩杆安装体上可拆卸连接限位件,当所述伸缩杆伸出伸缩杆安装体至最大行程时,其与限位件挡接。Furthermore, the telescopic rod mounting body is detachably connected to a limiting piece, and when the telescopic rod extends out of the telescopic rod mounting body to the maximum stroke, it blocks the limiting piece.

进一步地,所述伸缩杆靠近转轴轴心一端设置伸缩杆头部,所述伸缩杆头部的外径大于伸缩杆主体的外径,所述伸缩杆头部用以与所述限位件挡接。Further, a telescopic rod head is provided at one end of the telescopic rod close to the axis of the rotating shaft. The outer diameter of the telescopic rod head is larger than the outer diameter of the telescopic rod body. The telescopic rod head is used to block the stopper. catch.

进一步地,所述伸缩杆安装体上设置与内腔连通的螺孔,所述限位件螺接于该螺孔上。Furthermore, the telescopic rod mounting body is provided with a screw hole communicating with the inner cavity, and the limiting member is screwed to the screw hole.

进一步地,所述限位件为螺丝。Further, the limiting member is a screw.

进一步地,所述伸缩杆背向转轴轴心一端设置配重块。Further, a counterweight is provided at one end of the telescopic rod facing away from the axis of the rotating shaft.

进一步地,所述抛光片的抛光面为圆弧面。Further, the polishing surface of the polishing sheet is an arc surface.

与现有抛光方法相比,本实用新型的优势是:Compared with existing polishing methods, the advantages of this utility model are:

1)本实用新型使用机械结构,能够对零件的复杂内腔进行抛光,抛光过程稳定可控,可以在较短的时间内,使工件表面光洁度、平整度、平面度等指标得到较好的提高,抛光后的表面光洁度高;1) This utility model uses a mechanical structure to polish the complex inner cavity of the part. The polishing process is stable and controllable, and can improve the surface finish, flatness, flatness and other indicators of the workpiece in a short period of time. , the surface finish after polishing is high;

2)本实用新型所需的设备相对简单、易得,抛光成本低,可以有效节约生产成本;2) The equipment required by this utility model is relatively simple and easy to obtain, and the polishing cost is low, which can effectively save production costs;

3)本实用新型基于力流变抛光技术,在抛光液的作用下,工件表面粗糙度大幅下降,确保了表面精度。3) This utility model is based on force rheology polishing technology. Under the action of polishing fluid, the surface roughness of the workpiece is greatly reduced, ensuring surface accuracy.

附图说明Description of the drawings

图1是本实用新型结构示意图;Figure 1 is a schematic structural diagram of the utility model;

图2是本实用新型剖视图;Figure 2 is a cross-sectional view of the utility model;

图3是本实用新型使用状态剖视图;Figure 3 is a cross-sectional view of the utility model in use;

图4是采用本实用新型抛光的零件结构示意图。Figure 4 is a schematic structural diagram of parts polished using the present utility model.

其中:1-转轴、2-伸缩杆安装体、3-伸缩杆、4-配重块、5-工件、6-底座、7-抛光片、8-抛光液。Among them: 1-Rotating shaft, 2-Telescopic rod mounting body, 3-Telescopic rod, 4-Counter weight, 5-Workpiece, 6-Base, 7-Polishing piece, 8-Polishing fluid.

具体实施方式Detailed ways

在本实用新型的描述中,需要理解的是,术语“一端”、“另一端”、“外侧”、“上”、“内侧”、“水平”、“同轴”、“中央”、“端部”、“长度”、“外端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "one end", "other end", "outside", "upper", "inside", "horizontal", "coaxial", "center", "end The orientation or positional relationship indicated by "part", "length", "outer end", etc. are based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply what is meant. Devices or components must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention.

下面结合附图对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings.

请参阅图1-图3,一种基于力流变抛光技术的回转体内壁离心抛光装置,包括转轴1、伸缩杆安装体2、伸缩杆3以及抛光片7,转轴1通过与电机传动配合,伸缩杆安装体2固定于转轴1下端,伸缩杆3伸缩滑动配合于伸缩杆安装体2上,抛光片7设置于伸缩杆3背向转轴1轴心一端,并且抛光片7位于伸缩杆安装体2外部,用以对工件进行抛光。Please refer to Figures 1 to 3. A centrifugal polishing device for the inner wall of a rotor based on force rheology polishing technology, including a rotating shaft 1, a telescopic rod mounting body 2, a telescopic rod 3 and a polishing sheet 7. The rotating shaft 1 is driven by a motor, The telescopic rod mounting body 2 is fixed on the lower end of the rotating shaft 1, the telescopic rod 3 telescopically and slidingly fits on the telescopic rod mounting body 2, the polishing piece 7 is arranged on one end of the telescopic rod 3 facing away from the axis of the rotating shaft 1, and the polishing piece 7 is located on the telescopic rod mounting body 2Exterior, used to polish the workpiece.

继续参阅图2,伸缩杆安装体2为套筒结构,其中部与转轴1连接,并且其具有用以滑动插配伸缩杆3的内腔,内腔两端敞开,内腔两端对称设置两个伸缩杆3。Continuing to refer to Figure 2, the telescopic rod installation body 2 is a sleeve structure, the middle of which is connected to the rotating shaft 1, and has an inner cavity for slidingly inserting the telescopic rod 3. Both ends of the inner cavity are open, and two symmetrical ends are provided in the inner cavity. 3 telescopic poles.

在一些实施例中,伸缩杆安装体2也可以为圆盘等结构,伸缩杆3及抛光片7的安装数量也可根据需要设定。In some embodiments, the telescopic rod installation body 2 can also be a disc or other structure, and the number of telescopic rods 3 and polishing discs 7 installed can also be set as needed.

继续参阅图2,伸缩杆3靠近转轴1轴心一端设置伸缩杆头部300,伸缩杆头部300的外径大于伸缩杆3主体的外径,伸缩杆头部300与内腔的形状大小刚好匹配,为主要的滑动配合部位,伸缩杆头部300与伸缩杆3主体之间形成台阶结构,伸缩杆安装体2的侧壁上开设与内腔连通的螺孔,螺孔上螺接限位件9,限位件9部分伸至内腔中,当伸缩杆3伸出至最大行程时,限位件9与上述台阶结构挡接,以避免伸缩杆3脱落,并且也便于伸缩杆3的拆装。Continuing to refer to Figure 2, a telescopic rod head 300 is provided at one end of the telescopic rod 3 close to the axis of the rotating shaft 1. The outer diameter of the telescopic rod head 300 is larger than the outer diameter of the main body of the telescopic rod 3. The shape and size of the telescopic rod head 300 and the inner cavity are just right. Matching is the main sliding fitting part. A step structure is formed between the telescopic rod head 300 and the main body of the telescopic rod 3. A screw hole connected to the inner cavity is provided on the side wall of the telescopic rod installation body 2, and a limiter is screwed on the screw hole. Part 9, the limiter 9 partially extends into the inner cavity. When the telescopic rod 3 extends to its maximum stroke, the limiter 9 blocks the above-mentioned step structure to prevent the telescopic rod 3 from falling off, and also facilitates the telescopic rod 3. Disassembly and assembly.

其中,限位件9优选为螺丝。Among them, the limiting member 9 is preferably a screw.

进一步参阅图2,伸缩杆3背向转轴1轴心一端设置配重块4。Referring further to Figure 2, a counterweight 4 is provided at one end of the telescopic rod 3 facing away from the axis of the rotating shaft 1.

具体地,伸缩杆3开有凹槽,该凹槽上连接有固定套,配重块4放置于凹槽内,并用固定套进行固定。配重块4的作用是使得离心抛光装置平衡、稳定,在使用时能够更加顺畅地运行。Specifically, the telescopic rod 3 has a groove, and a fixed sleeve is connected to the groove. The counterweight 4 is placed in the groove and fixed with the fixed sleeve. The function of the counterweight 4 is to make the centrifugal polishing device balanced and stable, so that it can run more smoothly during use.

进一步地,抛光片7的抛光面优选为圆弧面。此外,抛光片7可根据被抛光面形状的不同进行更换,使抛光片7和被抛光面更好地贴合。Furthermore, the polishing surface of the polishing sheet 7 is preferably an arc surface. In addition, the polishing disc 7 can be replaced according to the shape of the surface to be polished, so that the polishing disc 7 and the surface to be polished can fit better.

更进一步地,伸缩杆3水平放置,对被抛光面的包容性高,适用于绝大多数不规则回转体的内壁抛光。Furthermore, the telescopic rod 3 is placed horizontally and is highly tolerant of the surface to be polished, and is suitable for polishing the inner walls of most irregular rotating bodies.

本实用新型通过调速电机驱动转轴1,带动伸缩杆安装体2旋转,伸缩杆3位于伸缩杆安装体2中,可实现轴向移动,并且在伸缩杆3外侧设置有配重块4,当伸缩杆安装体2绕固定轴线旋转时伸缩杆3会受离心力驱使向外侧伸长,使得抛光片7与被抛光面接近。The utility model drives the rotating shaft 1 through the speed-regulating motor to drive the telescopic rod installation body 2 to rotate. The telescopic rod 3 is located in the telescopic rod installation body 2 and can realize axial movement, and a counterweight 4 is provided outside the telescopic rod 3. When the telescopic rod mounting body 2 rotates around the fixed axis, the telescopic rod 3 will be driven by centrifugal force to extend outward, so that the polishing piece 7 is close to the surface to be polished.

如图1所示,本实用新型初始时收缩为体积最小状态,要进行抛光时将本本实用新型伸入回转体内部中心位置,如图3所示,启动调速电机进行工作。As shown in Figure 1, the utility model is initially shrunk to its smallest volume. When polishing is required, the utility model is extended into the center of the rotary body, as shown in Figure 3, and the speed regulating motor is started to work.

在进行抛光时首先将抛光液8倒入工件5中,所述的抛光液8具有剪切增稠效应。随后将本实用新型伸入工件5内部,如图3所示,将抛光液8挤压上升,启动调速电机后,抛光片7会贴合工件5内壁旋转,并且两者之间有1~2mm间隙,当转速达到200rpm时,抛光液8会填充在间隙中。由于工件5和抛光片7做相对运动,从而在抛光液8与工件5内表面的接触面会形成剪切增稠区,如图3的局部放大图所示,该区域内的抛光液8包裹其中的磨粒对工件5内表面材料进行去除,使得表面粗糙度迅速减小,同时保证工件5的形状精度。During polishing, the polishing liquid 8 is first poured into the workpiece 5. The polishing liquid 8 has a shear thickening effect. Then the utility model is inserted into the workpiece 5, as shown in Figure 3, and the polishing liquid 8 is squeezed and raised. After starting the speed-regulating motor, the polishing sheet 7 will rotate against the inner wall of the workpiece 5, and there is 1~ 2mm gap, when the rotation speed reaches 200rpm, polishing fluid 8 will fill the gap. Due to the relative movement between the workpiece 5 and the polishing sheet 7, a shear thickening area will be formed at the contact surface between the polishing fluid 8 and the inner surface of the workpiece 5. As shown in the partial enlargement of Figure 3, the polishing fluid 8 in this area is wrapped in it. The abrasive grains remove the inner surface material of the workpiece 5, rapidly reducing the surface roughness while ensuring the shape accuracy of the workpiece 5.

本实用新型配合底座6使用,底座6可套住工件5,若工件5是一头开口,则可用于固定工件5,若工件5是两头开口,则可用于封住工件5一头以实现抛光。The utility model is used with a base 6. The base 6 can cover the workpiece 5. If the workpiece 5 is open at one end, it can be used to fix the workpiece 5. If the workpiece 5 is open at both ends, it can be used to seal one end of the workpiece 5 to achieve polishing.

本实施案例抛光,抛光具体参数如表1所示。This implementation case is polished. The specific polishing parameters are shown in Table 1.

表1:实验条件Table 1: Experimental conditions

工件直径Workpiece diameter 10mm10mm 工件材料Workpiece material 45钢45 # steel 抛光速度polishing speed 60rpm60rpm 磨粒Abrasive grains Al2O3、SiC、金刚石等Al 2 O 3 , SiC, diamond, etc. 加工时间Processing time 60s60s

如图4所示零件,使用本实用新型进行抛光处理后,表面粗糙度及精度有了很大提升。与传统的磨粒流抛光技术相比,本抛光方法的改进使得加工效果大幅提升。As shown in Figure 4, after polishing the parts using the present invention, the surface roughness and accuracy have been greatly improved. Compared with traditional abrasive flow polishing technology, the improvement of this polishing method greatly improves the processing effect.

表2:加工结果Table 2: Processing results

综上所述,使用本抛光装置进行抛光处理的过程中,通过使用抛光液,能够更好地填充和抛光表面,从而显著提高表面粗糙度和精度,达到更好的加工效果。同时,使用抛光液进行抛光处理也能够避免一些传统磨粒流抛光方法会产生的表面缺陷和粗糙度问题。In summary, during the polishing process using this polishing device, the surface can be better filled and polished by using polishing liquid, thereby significantly improving surface roughness and precision and achieving better processing results. At the same time, using polishing fluid for polishing can also avoid some surface defects and roughness problems caused by traditional abrasive flow polishing methods.

最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : It is still possible to modify the technical solutions recorded in the foregoing embodiments, or to equivalently replace some or all of the technical features; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the embodiments of the present utility model. Scope of technical solutions.

Claims (9)

1. The utility model provides a gyrorotor inner wall centrifugation burnishing device based on power rheology burnishing technique, its characterized in that includes pivot (1), telescopic link installation body (2), telescopic link (3) and polishing piece (7), pivot (1) are used for cooperating with motor drive, telescopic link installation body (2) set up on pivot (1), telescopic link (3) flexible sliding fit is on telescopic link installation body (2), polishing piece (7) set up in telescopic link (3) back pivot (1) axle center one end to polishing piece (7) are located telescopic link installation body (2) outside, are used for polishing the work piece.
2. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 1, wherein the telescopic rod mounting body (2) is provided with an inner cavity for sliding insertion of a telescopic rod (3).
3. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 2, wherein the telescopic rod mounting body (2) is of a sleeve structure, and two telescopic rods (3) are symmetrically arranged on the telescopic rod mounting body.
4. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 2, wherein the telescopic rod mounting body (2) is detachably connected with a limiting piece (9), and when the telescopic rod (3) extends out of the telescopic rod mounting body (2) to the maximum stroke, the telescopic rod mounting body is blocked with the limiting piece (9).
5. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 4, wherein a telescopic rod head (300) is arranged at one end, close to the axis of the rotating shaft (1), of the telescopic rod (3), the outer diameter of the telescopic rod head (300) is larger than that of the main body of the telescopic rod (3), and the telescopic rod head (300) is used for being in blocking connection with the limiting piece (9).
6. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 4, wherein the telescopic rod mounting body (2) is provided with a screw hole communicated with the inner cavity, and the limiting piece (9) is screwed on the screw hole.
7. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 6, wherein the limiting piece (9) is a screw.
8. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 1, wherein one end of the telescopic rod (3) back to the axle center of the rotating shaft (1) is provided with a balancing weight (4).
9. The centrifugal polishing device for the inner wall of the revolving body based on the force rheological polishing technology according to claim 1, wherein the polishing surface of the polishing sheet (7) is an arc surface.
CN202321304201.1U 2023-05-26 2023-05-26 A centrifugal polishing device for the inner wall of a rotary body based on force rheology polishing technology Expired - Fee Related CN219837544U (en)

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