CN219829754U - Ingot side profile detection device - Google Patents
Ingot side profile detection device Download PDFInfo
- Publication number
- CN219829754U CN219829754U CN202321009936.1U CN202321009936U CN219829754U CN 219829754 U CN219829754 U CN 219829754U CN 202321009936 U CN202321009936 U CN 202321009936U CN 219829754 U CN219829754 U CN 219829754U
- Authority
- CN
- China
- Prior art keywords
- ingot
- rotating shaft
- fixing frame
- side profile
- vertical rotating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 30
- 238000003801 milling Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000004048 modification Effects 0.000 abstract description 5
- 238000012986 modification Methods 0.000 abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000005266 casting Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000013072 incoming material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Continuous Casting (AREA)
Abstract
The utility model relates to an ingot side profile detection device which comprises a fixing frame fixedly connected to the side part of an anti-slip cover of a milling machine side milling cutter, wherein a vertical rotating shaft is rotatably arranged on the fixing frame, the upper end of the vertical rotating shaft is coaxially connected with a rotating shaft of an encoder, the upper end and the lower end of the vertical rotating shaft are connected with swinging rods which extend forwards, and a detection shaft which is in contact with the ingot side is rotatably connected between the front ends of the upper swinging rod and the lower swinging rod. The ingot side profile detection device is simple in structure, reasonable in design and convenient to use, can measure the profile of the aluminum ingot, improves the safety of equipment use, improves the measurement precision, reduces manual intervention of operators, improves the production efficiency, and avoids the phenomena of knife striking and the like caused by repeated parameter modification in the production process.
Description
Technical Field
The utility model relates to the field of aluminum alloy processing and manufacturing, in particular to an ingot side profile detection device.
Background
In the aluminum alloy processing industry, a face milling machine is often used for milling an aluminum alloy ingot, so that the use requirement can be met to a certain extent. Because of the difference of the incoming material specifications of the cast ingot produced by the face milling machine, the blocking of the side milling cutter of the face milling machine can be increased due to the bending of the side face of the cast ingot and other reasons, so that the side milling cutter cannot pass through milling scraps once, and meanwhile, the side milling cutter is damaged to different degrees, manual intervention of operators is required to be increased, and the phenomena of cutter beating and the like are avoided through multiple parameter modification in the production process.
Disclosure of Invention
Therefore, the utility model aims to provide the ingot side profile detection device which is simple in structure and convenient to use, can measure the side profile of the ingot, improves the use safety of equipment and improves the production efficiency.
The utility model is realized by adopting the following scheme: the utility model provides an ingot casting side profile detection device, includes the mount of fixed connection in mill face side milling cutter antiskid cover lateral part, rotate on the mount and install a vertical pivot, vertical pivot upper end and the rotation axis coaxial coupling of an encoder, vertical pivot upper and lower extreme is connected with the pendulum rod that stretches out forward, rotates between upper and lower two pendulum rod front ends and is connected with the detection axle that contacts with the ingot casting side.
Furthermore, the fixing frame consists of an upper part and a lower part, the rear end of the swing rod extends backwards and is fixedly connected with a baffle, and a reset spring for pulling the swing rod to swing back is connected between the baffle and the fixing frame.
Furthermore, the fixing frame is provided with a limiting ejector rod which is positioned beside the baffle and used for supporting the baffle to limit the swing angle of the swing rod, and the limiting ejector rod is sleeved with a buffer spring.
Compared with the prior art, the utility model has the following beneficial effects: the ingot side profile detection device is simple in structure, reasonable in design and convenient to use, can measure the side profile of the aluminum ingot, improves the safety of equipment use, improves the measurement precision, reduces manual intervention of operators, improves the production efficiency, and avoids the phenomena of knife striking and the like caused by repeated parameter modification in the production process.
The present utility model will be further described in detail below with reference to specific embodiments and associated drawings for the purpose of making the objects, technical solutions and advantages of the present utility model more apparent.
Drawings
FIG. 1 is a front view of an embodiment of the present utility model;
FIG. 2 is a top view of an embodiment of the present utility model;
FIG. 3 is a right side view of FIG. 1;
FIG. 4 is a schematic diagram of a detection axis motion trajectory;
the reference numerals in the figures illustrate: 100-side milling cutter, 200-anti-slip cover, 300-fixing frame, 310-vertical rotating shaft, 320-encoder, 330-swing rod, 331-baffle, 340-detection shaft and 350-limit ejector rod.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the utility model. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present utility model. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
As shown in fig. 1-3, an ingot side profile detection device comprises a fixing frame 300 fixedly connected to the side part of an anti-slip cover 200 of a milling machine side milling cutter 100, wherein the fixing frame 300 is welded on a protective cover, a vertical rotating shaft 310 is rotatably arranged on the fixing frame, the upper end of the vertical rotating shaft is coaxially connected with a rotating shaft of an encoder 320, and the encoder 320 adopts an absolute value encoder; the upper and lower ends of the vertical rotating shaft 310 are connected with a swinging rod 330 which extends forwards, and a detection shaft 340 which is contacted with the side surface of the cast ingot is rotatably connected between the front ends of the upper and lower swinging rods. According to the ingot side profile detection device, the profile relief curved surface of the ingot side is converted into different swing angles of the swing rod through the contact of the detection shaft and the ingot side, the swing angle of the swing rod is judged through the rotation angle of the rotary shaft of the encoder, the profile of the ingot side is converted, the movement of the encoder is fed back and calculated through an electric signal, the conversion of angle values is realized in the programming controller, the profile profiles of different positions of the ingot are detected, and the difference of the curvature of the ingot side is judged.
As shown in fig. 4, according to the motion track of the detection axis, the circle point O is used as the center in the figure, and an angle conversion is formed along the direction of the motion track of the detection axis with the radius R, and according to the trigonometric function algorithm, the method for detecting the side profile of the ingot can be as follows: and detecting the depth of the side profile of the ingot by detecting the distance from the point A to the point B of the rod, wherein Y represents the depth of the side profile of the ingot, and feeding back the shape of the side profile of the ingot in real time according to different positions of the side of the ingot on the detection shaft.
The formula: converting an radian value alpha detected by an encoder into an angle value beta, wherein a conversion formula is beta=alpha pi/180;
the X, Y value in the graph is an unknown quantity, and the radius R is a fixed value of 257mm;
and X/R=sin beta, and X/(257-Y) =tan beta, wherein the value of Y is the contour shape value of the contact surface between the detection axis and the ingot side, so that the contour shape of the ingot can be reflected according to the Y value.
In this embodiment, the fixing frame 300 is composed of two parts, namely an upper part and a lower part, the rear end of the swing rod 330 extends backwards and is fixedly connected with a baffle 331, a reset spring for pulling the swing rod to swing back is connected between the baffle 331 and the fixing frame, the initial state of the swing rod is in a middle position, the detection shaft contacts with the side surface of the ingot during operation, and the swing rod is in an inclined state.
In this embodiment, the fixing frame is provided with a limiting ejector rod 350 located beside the baffle plate and used for supporting the baffle plate to limit the swing angle of the swing rod, the limiting ejector rod is sleeved with a buffer spring, and the limiting ejector rod is used for enabling the initial state of the swing rod to be in a middle position and playing a buffering role when the swing rod swings back.
In this embodiment, a PLC controller is mounted on the frame of the side milling cutter, the absolute value encoder is electrically connected with the PLC controller through a wire, the detection of the ingot casting contour is realized through programming of the PLC controller, and the feeding amount of the side milling cutter is adjusted to the milling surface amount along with the bending of the ingot casting contour through programming of the PLC.
The side profile detection of the cast ingot is arranged in the production process of a face milling machine to detect the side profile of the cast ingot incoming material, and specifically comprises the following steps: firstly, an ingot is clamped by an existing clamp platform, the transverse platform moves back and forth, a detection shaft touches the end face of the ingot, along with the continuous movement of the ingot, a swinging rod swings to a tilting device, the detection shaft contacts with the side face of the ingot, the detection shaft presses against the side face of the ingot, the outline form of the side face of the ingot is detected, the outline form of the side face of the ingot is mapped to a labview software picture in a curve mode by the data obtained by an encoder through an algorithm, the bending and outline of the edge of the ingot are judged through the form of the picture curve, the feeding amount of a side milling cutter is adjusted along with the bending of the outline of the ingot through PLC programming, the loss of a milling cutter of equipment due to the form difference of the ingot in the production process of the face milling machine is ensured, and the loss of the milling cutter of the equipment is reduced.
Any of the above-described embodiments of the present utility model disclosed herein, unless otherwise stated, if they disclose a numerical range, then the disclosed numerical range is the preferred numerical range, as will be appreciated by those of skill in the art: the preferred numerical ranges are merely those of the many possible numerical values where technical effects are more pronounced or representative. Since the numerical values are more and cannot be exhausted, only a part of the numerical values are disclosed to illustrate the technical scheme of the utility model, and the numerical values listed above should not limit the protection scope of the utility model.
If the utility model discloses or relates to components or structures fixedly connected with each other, then unless otherwise stated, the fixed connection is understood as: detachably fixed connection (e.g. using bolts or screws) can also be understood as: the non-detachable fixed connection (e.g. riveting, welding), of course, the mutual fixed connection may also be replaced by an integral structure (e.g. integrally formed using a casting process) (except for obviously being unable to use an integral forming process).
In addition, terms used in any of the above-described aspects of the present disclosure to express positional relationship or shape have meanings including a state or shape similar to, similar to or approaching thereto unless otherwise stated.
Any part provided by the utility model can be assembled by a plurality of independent components, or can be manufactured by an integral forming process.
The above description is only a preferred embodiment of the present utility model, and is not intended to limit the utility model in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims (3)
1. An ingot side profile detection device, its characterized in that: the device comprises a fixing frame fixedly connected to the side part of an anti-slip cover of a milling machine side milling cutter, wherein a vertical rotating shaft is rotatably arranged on the fixing frame, the upper end of the vertical rotating shaft is coaxially connected with a rotating shaft of an encoder, the upper end and the lower end of the vertical rotating shaft are connected with swinging rods which extend forwards, and a detection shaft which is in contact with the side surface of an ingot is rotatably connected between the front ends of the upper swinging rod and the front ends of the lower swinging rod.
2. The ingot side profile detection apparatus of claim 1, wherein: the fixing frame consists of an upper part and a lower part, the rear end of the swing rod extends backwards and is fixedly connected with a baffle, and a reset spring for pulling the swing rod to swing backwards is connected between the baffle and the fixing frame.
3. The ingot side profile detection apparatus of claim 2, wherein: the fixing frame is provided with a limiting ejector rod which is positioned beside the baffle and used for supporting the baffle to limit the swing angle of the swing rod, and the limiting ejector rod is sleeved with a buffer spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321009936.1U CN219829754U (en) | 2023-04-28 | 2023-04-28 | Ingot side profile detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321009936.1U CN219829754U (en) | 2023-04-28 | 2023-04-28 | Ingot side profile detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219829754U true CN219829754U (en) | 2023-10-13 |
Family
ID=88283950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321009936.1U Active CN219829754U (en) | 2023-04-28 | 2023-04-28 | Ingot side profile detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219829754U (en) |
-
2023
- 2023-04-28 CN CN202321009936.1U patent/CN219829754U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208758852U (en) | A kind of Automation of Welding manipulator | |
| CN219829754U (en) | Ingot side profile detection device | |
| CN209394685U (en) | Mechanical gripper | |
| CN208758409U (en) | A kind of steel processing high precision formula apparatus for bending | |
| CN207464831U (en) | A kind of rotatable non-ferrous alloy cutting device for processing | |
| NL1036136C2 (en) | Sphere mower for automatic cutting of trees and plants in spherical shape, has two cutting blades positioned tangentially on sphere, where blades are rotated at high rotational speed in axis of rotation | |
| CN209061892U (en) | A kind of aluminium bending machine convenient for adjusting angle | |
| CN217647299U (en) | Angle adjusting mechanism for adaptive side punching | |
| CN204168972U (en) | High speed swing arm sorting equipment | |
| CN201792124U (en) | Limit converting mechanism for five-axis steel tube intersecting line cutter | |
| CN212633897U (en) | Round bar straightening structure and sorting structure | |
| CN104237035A (en) | Non-metal material or friction material bending fatigue test machine | |
| CN208853866U (en) | Aluminum alloy forged hub flash cutting machine | |
| CN114393869B (en) | Control system for production and processing of powder press | |
| CN213140222U (en) | Measuring instrument for food safety | |
| CN218255687U (en) | Full-automatic broach equipment is used to anticorrosive integrated board | |
| CN214894823U (en) | Open flat line finished product quantity detection device | |
| CN217393698U (en) | Contact type casting blank sizing device | |
| CN210755746U (en) | Automatic pipe cutting and ash removing device for spiral welded pipe | |
| CN215792115U (en) | Cutter device of high-speed bag making machine | |
| CN220386652U (en) | Chemical raw material grinding device for anti-sticking material | |
| CN216732262U (en) | Many specifications of bamboo clapper numerical control cut device | |
| CN214720140U (en) | Reinforcing bar alignment cutting device convenient to adjust cutting length | |
| CN220408089U (en) | Multi-station sawing machine for producing standard section black parts of tower crane | |
| CN213041318U (en) | High-frequency radar level meter |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |