CN219829589U - Efficient heat exchange device for tea juice production line - Google Patents
Efficient heat exchange device for tea juice production line Download PDFInfo
- Publication number
- CN219829589U CN219829589U CN202321054649.2U CN202321054649U CN219829589U CN 219829589 U CN219829589 U CN 219829589U CN 202321054649 U CN202321054649 U CN 202321054649U CN 219829589 U CN219829589 U CN 219829589U
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- China
- Prior art keywords
- heat exchange
- flow blocking
- tube
- tea juice
- exchange box
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- 241001122767 Theaceae Species 0.000 title claims abstract description 38
- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000000903 blocking effect Effects 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000008676 import Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 2
- 239000000498 cooling water Substances 0.000 abstract description 17
- 230000002035 prolonged effect Effects 0.000 abstract description 5
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 235000013616 tea Nutrition 0.000 description 32
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000005457 ice water Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Abstract
The utility model relates to the technical field of drink processing, and provides a high-efficiency heat exchange device for a tea juice production line, which comprises a heat exchange box, a flow blocking mechanism and a heat exchange tube, wherein a cold source inlet tube is arranged on one side of the heat exchange box, a cold source outlet tube is arranged on one side of the heat exchange box, the heat exchange tube is a serpentine bent tube, one end of the heat exchange tube is provided with a split-flow tube, the other end of the heat exchange tube is provided with a collecting tube, the flow blocking mechanism comprises a supporting plate, a first flow blocking plate and a second flow blocking plate, the supporting plate is arranged in the middle of the inner side of the heat exchange box, the heat exchange tube penetrates through the supporting plate, the end, far away from the cold source inlet, of the supporting plate is provided with a flow passing hole, the first flow blocking plate is uniformly distributed at the top and the bottom of the inner side of the heat exchange box, the second flow blocking plate is uniformly distributed at the top and the bottom of the supporting plate, the first flow blocking plate and the second flow blocking plate are alternately distributed, and the heat exchange tube penetrates through the first flow blocking plate and the second flow blocking plate. According to the utility model, through the arrangement of the first flow blocking plate and the second flow blocking plate, the passing time of cooling water is prolonged, the heat exchange pipe adopts the serpentine bent pipe, the passing time of high-temperature tea juice is prolonged, and the heat exchange effect is improved.
Description
Technical Field
The utility model relates to the technical field of drink processing, in particular to a high-efficiency heat exchange device of a tea juice production line.
Background
The tea beverage is subjected to high-temperature sterilization treatment in the processing process, and the sterilized tea beverage can enter a filling production line after being cooled.
At present, the sterilized tea juice is required to be cooled to the temperature of less than or equal to 15 ℃ through ice water after heat exchange by the heat exchange device, however, the contact time of the tea juice and a cold source is limited when the conventional waste heat recovery device is used, so that the heat source leaves the heat exchange device without sufficient heat exchange, the temperature of the tea juice after heat exchange is still relatively high, a large amount of ice water is consumed in the subsequent process, the cooling of the tea juice can be completed, and the energy consumption is increased.
Disclosure of Invention
The embodiment of the utility model aims to provide a high-efficiency heat exchange device for a tea juice production line, which improves the heat recovery efficiency of a heat recovery device, reduces the consumption of ice water and reduces energy consumption.
The embodiment of the utility model provides a high-efficiency heat exchange device for a tea juice production line, which adopts the following technical scheme:
the utility model provides a tea juice production line high-efficient heat transfer device, includes heat exchange box, choked flow mechanism and a plurality of heat exchange tube, heat exchange box one side top is equipped with the cold source import pipe, heat exchange box one side bottom is equipped with the cold source outlet pipe, the heat exchange tube is the snakelike return bend, and is a plurality of the one end of heat exchange tube runs through heat exchange box one side bottom is connected with the shunt tubes, the heat exchange tube other end runs through heat exchange box top is connected with the collecting pipe, choked flow mechanism includes backup pad, a plurality of first spoiler and a plurality of second spoiler, the backup pad is located heat exchange box inboard middle part, the heat exchange tube runs through the backup pad, the backup pad is kept away from the one end of cold source import has the overflow hole, first spoiler evenly distributed is in heat exchange box inboard top and inboard bottom, the second spoiler evenly distributed is in the top and the bottom of backup pad, first spoiler the second spoiler interval distribution, the heat exchange tube runs through respectively first spoiler the second spoiler.
According to the efficient heat exchange device for the tea juice production line, the support plate is bolted with the heat exchange box.
According to the efficient heat exchange device for the tea juice production line, the plurality of heat conducting fins are distributed on the heat exchange tube.
The efficient heat exchange device for the tea juice production line is characterized in that a control valve is arranged at the outlet of the cold source.
According to the efficient heat exchange device for the tea juice production line, the heat insulation layer is arranged on the outer side of the heat exchange box.
The utility model has the beneficial effects that:
according to the utility model, through arranging the flow blocking mechanism, the first flow blocking plate and the second flow blocking plate are distributed in the area between the upper end and the lower end of the supporting plate and the heat exchange box at intervals, the passing time of the cold source in the heat exchange box is prolonged, the contact area of the high-temperature tea juice and the cold source is increased, the passing time of the high-temperature tea juice in the heat exchange box is prolonged, the heat exchange between the high-temperature tea juice and the cold source can be fully realized, the heat exchange efficiency of the high-temperature tea juice is improved, the tea juice can be cooled to a lower temperature, and the consumption of ice and water in the subsequent process is reduced, so that the energy is saved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a high-efficiency heat exchange device of a tea juice production line;
FIG. 2 is a side view of a high efficiency heat exchanger of a tea juice production line in accordance with the present utility model;
FIG. 3 is a diagram showing the distribution of the overflow holes on the support plate in the efficient heat exchange device of the tea juice production line.
The reference numerals are respectively:
1. a heat exchange box; 2. a choke mechanism; 3. a heat exchange tube; 4. a cold source inlet pipe; 5. a cold source outlet pipe; 6. a shunt; 7. a manifold; 8. a support plate; 9. a first spoiler; 10. a second spoiler; 11. an overflow hole; 12. a heat conduction fin; 13. a control valve; 14. and a heat preservation layer.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in use of the product of the application, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," "overhang," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1-3, the efficient heat exchange device of the tea juice production line in the embodiment of the utility model comprises a heat exchange box 1, a flow blocking mechanism 2 and a plurality of heat exchange tubes 3, wherein a cold source inlet tube 4 is arranged at the top of one side of the heat exchange box 1, a cold source outlet tube 5 is arranged at the bottom of one side of the heat exchange box 1, the heat exchange tubes 3 are serpentine bent tubes, one ends of the plurality of heat exchange tubes 3 penetrate through the bottom of one side of the heat exchange box 1 and are connected with a shunt tube 6, the other ends of the heat exchange tubes 3 penetrate through the top of the heat exchange box 1 and are connected with a collecting tube 7, the flow blocking mechanism 2 comprises a support plate 8, a plurality of first flow blocking plates 9 and a plurality of second flow blocking plates 10, the support plate 8 is arranged in the middle of the inner side of the heat exchange box 1, one end, far away from the cold source inlet, of the support plate 8 is provided with a flow passing hole 11, the first flow blocking plates 9 are uniformly distributed at the top and the bottom of the inner side of the heat exchange box 1, the second flow blocking plates 10 are uniformly distributed at the top and bottom of the support plate 8, the first flow blocking plates 9 and the second flow blocking plates 10 are alternately distributed, and the heat exchange tubes 3 respectively penetrate through the first flow blocking plates 9 and the second flow blocking plates 10.
During operation, high-temperature tea juice from a tea juice production line is respectively converged into the heat exchange tubes 3 through the split tubes 6, enters the heat exchange box 1 through the heat exchange tubes 3, and flows between the first flow blocking plates 9 and the second flow blocking plates 10 which are distributed at intervals between the upper side of the support plate 8 and the top of the inner side wall of the heat exchange box 1, and flows between the lower side of the support plate 8 and the first flow blocking plates 9 and the second flow blocking plates 10 which are distributed at intervals between the inner side bottom of the heat exchange box 1, so that the passing time of the high-temperature tea juice in the heat exchange box 1 is prolonged, the heat exchange efficiency of the high-temperature tea juice is improved, cooling water enters the heat exchange box 1 through a cold source inlet, flows through the upper side of the support plate 8, flows between the first flow blocking plates 9 and the second flow blocking plates 10 which are distributed at intervals between the lower side of the support plate 8 and the inner side bottom of the heat exchange box 1, and flows between the corresponding collecting devices, and the cooling water is cooled through the cooling water inlet and the heat exchange box 1, the cooling water is cooled through the cooling water inlet, and the cooling water is cooled by the cooling water inlet is more efficiently and the cooling water is cooled down through the cooling water inlet, and the cooling water is cooled down through the cooling water inlet and is cooled down through the heat exchange tube 7, and the cooling water is further cooled down in the process water is cooled down by the cooling water inlet, and is cooled down by the cooling water, and is cooled water is cooled by the cooling water, and is cooled by the cooling water.
In this embodiment, the support plate 8 is bolted to the heat exchange box 1, so that the support plate 8 is convenient to detach and install.
In this embodiment, a plurality of heat conducting fins 12 are distributed on the heat exchange tube 3, and by adding the heat conducting fins 12, the contact area between the heat exchange tube 3 and the cold source is larger, and the heat exchange effect is better.
In this embodiment, the cold source outlet is provided with a control valve 13, so as to control the cold source discharge speed in the heat exchange box 1.
In this embodiment, the heat preservation 14 is arranged on the outer side of the heat exchange box 1, so that heat loss caused by heat dissipation when the temperature of the cold source is higher than that of the external environment after the heat exchange of the cold source and the tea juice is avoided.
The utility model relates to a working principle of an embodiment of a high-efficiency heat exchange device of a tea juice production line, which comprises the following steps:
the high-temperature tea juice from the tea juice production line is respectively converged into a plurality of heat exchange pipes 3 through the shunt pipes 6, enters the heat exchange box 1 through the heat exchange pipes 3, enters the heat exchange box 1 through a cold source inlet, flows over the supporting plate 8, flows between the first flow blocking plates 9 and the second flow blocking plates 10 which are distributed at intervals between the upper part of the supporting plate 8 and the top of the inner side wall of the heat exchange box 1, enters the lower part of the supporting plate 8 through the flow passing holes 11 on the supporting plate 8, flows between the first flow blocking plates 9 and the second flow blocking plates 10 which are distributed at intervals between the lower part of the supporting plate 8 and the inner side bottom of the heat exchange box 1, leaves the heat exchange box 1 through a cold source outlet after heat exchange, leaves the heat exchange box 1 through the heat exchange pipes 3 and flows into the collecting pipe 7, and is sent into an ice water cooling process through the collecting device for recycling through the cold source outlet pipe 5.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. A high-efficient heat transfer device of tea juice production line, its characterized in that: including heat exchange box, flow blocking mechanism and a plurality of heat exchange tube, heat exchange box one side top is equipped with the cold source import pipe, heat exchange box one side bottom is equipped with the cold source outlet pipe, the heat exchange tube is the snakelike return bend, and is a plurality of heat exchange tube's one end runs through heat exchange box one side bottom is connected with the shunt tubes, the heat exchange tube other end runs through heat exchange box top is connected with the collecting pipe, flow blocking mechanism includes backup pad, a plurality of first spoiler and a plurality of second spoiler, the backup pad is located heat exchange box inboard middle part, the heat exchange tube runs through the backup pad, the backup pad is kept away from the one end of cold source import has the overflow hole, first spoiler evenly distributed is in heat exchange box inboard top and inboard bottom, second spoiler evenly distributed is in the top and the bottom of backup pad, first spoiler second spoiler interval distribution, the heat exchange tube runs through first spoiler respectively the second spoiler.
2. A tea juice production line high efficiency heat exchange device as defined in claim 1, wherein: and a bolt is connected between the supporting plate and the heat exchange box.
3. A tea juice production line high efficiency heat exchange device as defined in claim 1, wherein: the heat exchange tube is distributed with a plurality of heat conducting fins.
4. A tea juice production line high efficiency heat exchange device as defined in claim 1, wherein: and the cold source outlet is provided with a control valve.
5. A tea juice production line high efficiency heat exchange device as defined in claim 1, wherein: and an insulating layer is arranged on the outer side of the heat exchange box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321054649.2U CN219829589U (en) | 2023-05-05 | 2023-05-05 | Efficient heat exchange device for tea juice production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321054649.2U CN219829589U (en) | 2023-05-05 | 2023-05-05 | Efficient heat exchange device for tea juice production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219829589U true CN219829589U (en) | 2023-10-13 |
Family
ID=88276318
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321054649.2U Active CN219829589U (en) | 2023-05-05 | 2023-05-05 | Efficient heat exchange device for tea juice production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219829589U (en) |
-
2023
- 2023-05-05 CN CN202321054649.2U patent/CN219829589U/en active Active
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